Self-aligned offset gated poly-Si TFTs with a floating sub-gate

We have fabricated a self-aligned offset-gated poly-Si thin film transistor (TFT) by employing a novel photoresist reflow process. The gate structure of the new device is consisted of two unique patterns: A main-gate and a sub-gate. The new fabrication method extends the gate-oxide over the offset region. With the assistance of the sub-gate and reflowed photoresist a self-aligned offset region is successfully obtained due to the offset oxide acting as an implantation mask. The poly-Si TFT with symmetrical offsets is easily fabricated and the new method does not require any additional offset mask step. Compared with the misaligned offset gated poly-Si TFTs, excellent symmetric electrical characteristics are obtained     

A new self-aligned offset staggered polysilicon thin-filmtransistor

A new self-aligned offset staggered polysilicon thin-film transistor (poly-Si TFT) has been proposed and demonstrated to have a suppressed leakage current. For the self-aligned offset structure, planarization with thick photoresist and etchback of photoresist are successfully utilized. The offset length can be easily controlled by the thickness of the gate material without photolithographic limitation. In the self-aligned offset polysilicon TFT's, the leakage current decreases with an increasing offset length     

Novel offset gated poly-Si TFTs with subgate

We have fabricated a new offset gated poly-Si TFT by employing photoresist reflow, have measured various experimental data of the new device, such as hydrogenation results and high-frequency characteristics, and have analyzed device characteristics as a function of driving frequency. Our devices have a unique gate pattern and the hydrogenation effect is somewhat different from the previous results. Our experimental results suggest that with the same offset length, the device with a wider space between the maingate and the subgate is more advantageous for hydrogenation. Experimental results show that the leakage current of the new device is two orders of magnitude lower than that of the nonoffset gated device, while the ON current of the new device is almost identical to the nonoffset gated device in the typically used frequency range (10-100 kHz)     

Characteristics of offset-structure polycrystalline-siliconthin-film transistors

In order to reduce anomalous leakage current from n-channel polycrystalline-silicon thin-film transistors (poly-Si TFTs), an offset structure that has an n^- region between channel and n⁺ source-drain electrodes has been proposed. Drain-current measurements of the poly-Si TFT prove that the offset structure is effective in reducing the anomalous leakage current, and that the optimization of the offset length and the doping concentration in the offset region enlarge the ON/OFF current ratio. Implantation of 5×10¹³ cm^-2 phosphorus ions in the offset region makes the ON/OFF current ratio more than one order of magnitude larger than that of conventional structure TFTs     

Performance enhancement of offset gated polysilicon thin-film transistors

Simple offset gated n-channel polysilicon thin film transistors (TFTs) of channel length L=10 /spl mu/m were investigated in relation to the intrinsic offset length /spl Delta/L and the polysilicon quality. For /spl Delta/L/spl les/1 /spl mu/m, the device parameters such as threshold voltage, subthreshold slope and field effect mobility are improved, while the leakage current remains unchanged. In TFTs with /spl Delta/L>1 /spl mu/m, the leakage current decreases with increasing the offset length. When the polysilicon layer is of high quality (large grain size and low intra-grain defect density), the leakage current is completely suppressed without sacrificing the on-current in TFT's with offset length of 2 /spl mu/m.     

High performance poly-Si TFTs fabricated using pulsed laserannealing and remote plasma CVD with low temperature processing

Key technologies for fabricating polycrystalline silicon thin film transistors (poly-Si TFTs) at a low temperature are discussed. Hydrogenated amorphous silicon films were crystallized by irradiation of a 30 ns-pulsed XeCl excimer laser. Crystalline grains were smaller than 100 nm. The density of localized trap states in poly-Si films was reduced to 4×10¹⁶ cm^-3 by plasma hydrogenation only for 30 seconds. Remote plasma chemical vapor deposition (CVD) using mesh electrodes realized a good interface of SiO ₂/Si with the interface trap density of 2.0×10¹⁰ cm^-2 eV^-1 at 270°C. Poly-Si TFTs were fabricated at 270°C using laser crystallization, plasma hydrogenation and remote plasma CVD. The carrier mobility was 640 cm²/Vs for n-channel TFTs and 400 cm²/Vs for p-channel TFTs. The threshold voltage was 0.8 V for n-channel TFTs and -1.5 V for p-channel TFTs. The leakage current of n-channel poly-Si TFTs was reduced from 2×10^-10 A/μm to 3×10^-13 A/μm at the gate voltage of -5 V using an offset gate electrode with an offset length of 1 μm     

Characteristics of p- and n-channelpoly-Si/Si1-xGex/Si sandwiched conductivitymodulated thin-film transistors

Both p- and n-channel poly-Si/Si_1-xGe_x/Si sandwiched conductivity modulated thin-film transistors (CMTFTs) are demonstrated and experimentally characterized. The transistors use a poly-Si/Si_1-xGe_x/Si sandwiched structure as the active layer to avoid the poor interface between the gate oxide and the poly-Si_1-xGe_x material. Also an offset region placed between the channel and the drain is used to reduce the leakage current. Furthermore, the concept of conductivity modulation in the offset region is used to provide a high on-state current. Results show that the transistors provide a high on-state current as well as a low leakage current compared to those of conventional offset drain TFTs. The p- and n-channel CMTFTs can be combined to form CMOS drivers, which are very suitable for use in low temperature large area electronic systems on glass applications     

High-voltage TFT fabricated in recrystallized polycrystallinesilicon

High-voltage thin-film transistors (TFTs) fabricated using CW-Ar laser annealed polycrystalline silicon have an offset gate structure between the source and gate and between the gate and drain. The breakdown voltage, transconductance, and leakage current in various size TFTs are described. These TFTs exhibited n-channel enhancement characteristics with a low-threshold voltage, and a breakdown voltage above 100 V could be obtained at an offset gate length of 20 μm. Active TFT circuits were fabricated with these high-voltage Si TFTs. These high-voltage TFT circuits can drive thin-film EL (electroluminescent display) at low signal voltage     

A p-channel poly-Si/Si1-xGex/Si sandwichedconductivity modulated thin-film transistor

A p-channel poly-Si/Si_1-xGe_x/Si sandwiched conductivity modulated thin-film transistor (CMTFT) is proposed and demonstrated in this paper for the first time. This structure uses a poly-Si/Si_1-xGe_x/Si sandwiched structure as the active layer to avoid the poor interface between the gate oxide and the poly-Si_1-xGe_x material. Also an offset region placed between the channel and the drain is used to reduce the leakage current. Furthermore, the concept of conductivity modulation in the offset region is used to provide high on-state current. Results show that this structure provides high on-state current as well as low leakage current as compared to that of conventional offset drain TFTs. The on-state current of the structure is 1.3-3 orders of magnitude higher than that of a conventional offset drain TFT at a gate voltage of -24 V and drain voltage ranging from -15 to -5 V while maintaining comparable leakage current     

High performance low temperature metal-induced unilaterallycrystallized polycrystalline silicon thin film transistors forsystem-on-panel applications

Thin film transistors (TFTs) with low-temperature processed metal-induced laterally crystallized (MILC) channels and self-aligned metal-induction crystallized (MIC) source and drain regions have been demonstrated recently as potential devices for realizing electronics on large-area, inexpensive glass panels. While these TFTs are better than their solid-phase crystallized counterparts in many device performance measures, they suffer from higher off-state leakage current and early drain breakdown. A new technology is proposed, employing metal-induced-unilateral crystallization (MIUC), which results in the removal from the edges of and within the channel region all major grain boundaries transverse to the drain current flow. Compared to the conventional “bilateral” MILC TFTs, the new MIUC devices are shown to have higher field-effect mobility, significantly reduced leakage current, better immunity to early drain breakdown, and much improved spatial uniformity of the device parameters. Thus they are particularly suitable for realizing low temperature CMOS systems on inexpensive glass panels     

Process investigations for a 30-GHz fT submicrometerdouble poly-Si bipolar technology

Major process issues are investigated to establish a manufacturable process for a 30-GHz f_T deep-trench isolated submicrometer double polysilicon bipolar technology. A thinner deep-trench surface oxide minimizes crystal defects generated by thermal stresses during the subsequent processes, and significantly improves collector-to-emitter leakage currents in npn transistors. The effects of reactive-ion-etch (RIE) process used for the base surface oxide etch are evaluated in terms of current gain, emitter resistance, and cutoff frequency of the npn transistors. Silicon surface roughness created by an RIE process produces a nonuniform interface oxide film between the emitter polysilicon and the silicon surface, which results in a lower current gain due to a retardation of arsenic diffusion from the emitter polysilicon through the unbroken thicker portion of the interface oxide film. Lateral pnp transistors and Schottky diodes using a vanadium silicide are characterized as a function of epitaxial layer thickness. Schottky diodes are integrated with high performance npn transistors without using extra photo-masking process steps. The reverse leakage currents of Schottky diodes fabricated by using an RIE process are acceptable for practical use in circuits. A planarization process is investigated by employing an RTA reflow of BPSG films deposited in an LPCVD furnace. The maximum RTA reflow temperature is limited to 1000°C in order to maintain an acceptable integrity of TiSi₂ layer formed on top of the n+ polysilicon layer. The planarity achieved by an RTA reflow at a temperature between 975°C and 1000°C is acceptable for double polysilicon bipolar integrated circuits using metal interconnects produced by an electroplated gold process     

A novel thin-film transistor with self-aligned field induced drain

In this letter, a novel thin-film transistor with a self-aligned field-induced-drain (SAFID) structure is reported for the first time. The new SAFID TFT features a self-aligned sidewall spacer located on top of the drain offset region to set its effective length, and a bottom gate (or field plate) situated under the drain offset region to electrically induce the field-induced-drain (FID). So, unlike the conventional off-set-gated TFTs with their effective FID length set by two separate photolithographic masking layers, the new SAFID is totally immune to photomasking misalignment errors, while enjoying the low off-state leakage as well as high turn-on characteristics inherent in the FID structure. Polycrystalline silicon TFTs with the new SAFID structure have been successfully fabricated with significant improvement in the on/off current ratio     

High-performance poly-Si TFTs with ECR-plasma hydrogen passivation

High-performance thin-film transistors (TFTs) with electron-cyclotron resonance (ECR) plasma hydrogen passivation fabricated by the use of laser-recrystallized multiple-strip-structure poly-Si film are discussed. These TFTs have n-channel enhancement-mode characteristics with a large transconductance, a high switching ratio, and a threshold voltage as low as 0.4 v. The ECR-plasma hydrogen passivation of laser-recrystallized poly-Si, reduces the trap density of poly-Si and increases the carrier mobility thus, desirable TFT characteristics are obtained. This passivation increased the transconductance (g_m) of a TFT and decreased the leakage current between the source and the drain. As a result, a switching ratio as high as 2.5×10⁹ and very low leakage current of the order of 10¹⁴ A can be achieved by these high-performance TFTs     

Effects of mechanical strain on laser crystallized polysilicon thin film transistors and ring oscillators fabricated on stainless steel foil

In this paper the influence of mechanical tensile strain on the performance of thin film transistors (TFTs), with various channel geometries, and of ring oscillators, with 3, 7, 11, 21, and 51 number of stages and device channel lengths of 1, 4, and 8 μm, fabricated on stainless steel foil substrate is investigated. TFT parameters such as field effect mobility, threshold voltage, subthreshold slope, leakage and gate current for both n-channel, and p-channel TFTs are studied at various longitudinal tensile strain levels. For strain levels from 0.0% to 0.5%, the field effect mobility of n-channel TFTs increases while that of p-channel ones decreases as the longitudinal tensile strain increases. The field effect mobility, of both n-channel and p-channel TFTs, becomes independent of longitudinal tensile strain at strain levels greater than 0.5%. Threshold voltage and subthreshold slope of p-channel TFTs increases while that of n-channel ones does not follow a specific trend. The leakage current of both type devices tends to decrease by increasing the longitudinal tensile strain. The propagation delay, per inverter stage of a ring oscillator, is investigated at different supply voltages and tensile strain levels. The propagation delay of inverters with longer device channel length (?4 μm) tends to decrease while that of shorter length tends to increase as the longitudinal tensile strain increases.     

The Electrical Properties of Unidirectional Metal-Induced Lateral Crystallized Polycrystalline-Silicon Thin-Film Transistors

It has been known that adjacent Pd enhances the crystallization rate in Ni metal-induced lateral crystallization (Ni-MILC) and this knowledge has been used to fabricate the unidirectional MILC thin-film transistors (TFTs), which eliminate the boundary formed at the center of TFT channel in a normal MILC TFTs. It is discovered that the MILC/MILC boundary (MMB) is responsible for the high leakage current and low field- effect mobility. The electrical properties of unidirectional MILC TFTs (Width/Length = 10/10 mum) improved considerably comparing to those of MILC TFTs containing the MMB. The leakage current and field-effect mobility, which have been regarded as obstacles for industrialization of the MILC process, measure to be 2.1 X 10-11 A and 83 cm²/ V ldr s, respectively.     

Inverted thin-film transistors with a simple self-aligned lightlydoped drain structure

The I-V characteristics of inverted thin-film transistors (TFT) are studied. A simple lightly doped drain (LDD) structure is utilized to control the channel electric field at the drain junction and to improve the performance of the TFTs. The LDD region is self-aligned to the channel and the source/drain regions. It is created by a spacer around an oxide mask which exclusively defines the channel length L_ch. Experimental data show that the leakage current, subthreshold swing SS, saturation current, and on/off current ratio of the inverted TFTs are closed related to L_ch, L_LDD, the drain bias, gate voltage, and LDD dose. With a gate deposited at low temperature, a saturation current of ~1.25 μA at 5 V and a leakage current of ~0.03 pA per micrometer of channel width were achieved. The current ratio therefore exceeds seven orders of magnitude, with an SS of 380 mV/decade. At 3.3 V, the current ratio is ~7×10⁶     

Photosensitivity Analysis of Low-Temperature Poly-Si Thin-Film Transistor Based on the Unit-Lux-Current

In this paper, the photosensitive effect of n-type low-temperature polycrystalline-silicon thin-film transistors (TFTs) is investigated. A novel layout is adopted to demonstrate that the photo leakage current occurs in the depletion region at the drain junction. Based on the Poole–Frenkel effect lowering of a coulombic barrier and phonon-assisted tunneling, it is discovered that the photosensitivity behavior for poly-Si TFT is dependent on the gate and drain bias. However, this photoinduced leakage current behavior is not included in the present SPICE device model. Therefore, a new parameter, unit-lux-current (ULC), is proposed to depict the photoinduced current. Its dependence on the gate/drain bias and temperature is discussed, and the equation of ULC is further derived, which has good agreement with the experimental data. A qualitative deduction is developed to account for the photo leakage mechanism. ULC variation with respect to defect states in the drain region is also discussed.      

Performance and reliability of poly-Si TFTs on FSG buffer layer

A novel and process-compatible scheme for fabricating poly-Si thin-film transistors (TFTs) on an FSG buffer layer was proposed and demonstrated. Experimental results reveal that remarkably improved device performance and uniformity can be achieved with appropriate fluorine concentration. The poly-Si TFTs fabricated on FSG layers have a higher on-current, a lower leakage current, and a higher field-effect mobility compared with the conventional poly-Si TFTs. Furthermore, the incorporation of fluorine also increased the reliability of poly-Si TFTs against hot carrier stressing, which is attributed to the formation of Si-F bonds.     

Amorphous silicon active gate for polysilicon TFT

The excessive leakage current of polycrystalline silicon (polysilicon) TFTs, is one of the major impediments to their use in flat panel displays. The authors present new results on the use of amorphous silicon-based active gates to control the leakage current of the polysilicon TFTs. Moreover, the proposed technology, which is the first implementation of an amorphous silicon active gate recess, relies on a standard process and may ease the design rules for the realisation of TFTs     

Microlens array fabrication by enhanced thermal reflow process: Towards efficient collection of fluorescence light from microarrays

This paper describes two enhanced resist reflow methods for the fabrication of microlens arrays and demonstrates their use for integrated biomolecular fluorescence detection on printed microarrays. A PDMS (polydimethylsiloxane) microlens array was fabricated by a double soft lithography approach using a photoresist microlens array as master mold. Additionally, by using both a careful control of the surface wettability and thermal treatments, we demonstrate the possibility to extend the resist reflow process in order to tune the diameters of microlens array over a large range by using a unique photomask pattern.We introduce an enhanced reflow on hydrophobic surfaces obtained by fluorosilane treatment and identify a threshold shrinkage temperature (T_shrinkage) of 140 °C, above which the diameter of microlenses can be then reduced down to 40% compared with the initial pattern on the photomask. Furthermore, on hydrophilic substrates, achieved by an accurate incomplete development of the photoresist, we demonstrate a nearly perfect linear dependency (1.4 μm/°C) of microlens diameter spreading up to 70% the initial diameter inside a temperature reflow window of 110-140 °C. For both approaches, above a freezing temperature (T_freezing) of 170 °C, the microlens profile characteristics are temperature independent.By using high numerical aperture microlens array, we provide a proof of concept for the integration and enhanced light collection of the fluorescent signals collected form a microarray of fluorescent spots thus showing the potential of the concept for biophotonic integration.