Activity and stability of Cu/ZnO/Al2O3 catalyst promoted with B2O3 for methanol synthesis

The addition of B₂O₃ to a Cu/ZnO/Al₂O₃ catalyst increased the activity of the catalyst for methanol synthesis after an induction period during the reaction. The stability of the B₂O₃-containing Cu/ZnO/Al₂O₃ catalyst was greatly improved by the addition of a small amount of colloidal silica to the catalyst. This revised version was published online in July 2006 with corrections to the Cover Date.     

Influence of the calcination on the activity and stability of the Cu/ZnO/Al2O3 catalyst in liquid phase methanol synthesis

Catalyst Cu/ZnO/Al₂O₃ was prepared through co-precipitation method and investigated in a stirred slurry autoclave reactor system for methanol synthesis. The structure of the catalysts was studied by derivative thermogravimetry (DTG), X-ray diffraction (XRD) and H₂ temperature programmed reduction (H₂-TPR). The results show that the average size of CuO crystallite of the catalyst was 3.23 nm when the catalyst was calcined at 623 K for 2.0 h, and the catalyst with this size of CuO crystallite is highly active and stable. Its space time yield and deactivation rate reached 172.2 g/kg_cat·h and 0.43%/d, respectively under the reaction conditions of 513 K, 4.0 MPa, H₂/CO/CO₂ = 68/24/5 and space velocity = 810 ml/g_cat·h.     

A highly efficient Cu/ZnO/Al2O3 catalyst via gel-coprecipitation of oxalate precursors for low-temperature steam reforming of methanol

The impact of preparation methods on the structure and catalytic behavior of Cu/ZnO/Al₂O₃ catalysts for H₂ production from steam reforming of methanol (SRM) has been reported. The results show that the nanostructured Cu/ZnO/Al₂O₃ catalyst obtained by a novel gel-coprecipitation of oxalate precursors has a high specific surface area and high component dispersion, exhibiting much higher activity in the SRM reaction as compared to the catalysts prepared by conventional coprecipitation techniques. It is suggested that the superior catalytic performance of the oxalate gel-coprecipitation-derived Cu/ZnO/Al₂O₃ catalyst could be attributed to the generation of “catalytically active” copper material with a much higher metallic copper specific surface as well as a stronger Cu–Zn interaction due to an easier incorporation of zinc species into CuC₂O₄ · x H₂O precursors as a consequence of isomorphous substitution between copper and zinc in the oxalate gel-precursors.     

An EXAFS study of Cu/ZnO and Cu/ZnO-Al2O3 methanol synthesis catalysts

Cu K-absorption edge and EXAFS measurements on binary Cu/ZnO and ternary Cu/ ZnO-Al₂O₃ catalysts of varying compositions on reduction with hydrogen at 523 K, show the presence of Cu microclusters and a species of Cu¹⁺ dissolved in ZnO apart from metallic Cu and Cu₂O. The proportions of different phases critically depend on the heating rate especially for catalysts of higher Cu content. Accordingly, hydrogen reduction with a heating rate of 10 K/min predominantly yields the metal species (>50%), while a slower heating rate of 0.8 K/min enhances the proportion of the Cu¹⁺ species ( 60%). Reduced Cu/ZnO-Al₂O₃ catalysts show the presence of metallic Cu (upto 20%) mostly in the form of microclusters and Cu¹⁺ in ZnO as the major phase ( 60%). The addition of alumina to the Cu/ZnO catalyst seems to favour the formation of Cu¹⁺/ZnO species.     

Dynamical Changes in Cu/ZnO/Al2O3 Catalysts

A combination of various transient and steady-state kinetic experiments was used to provide evidence for dynamical changes in a Cu/ZnO/Al₂O₃ catalyst of industrial interest. From these it can be deduced that the reversible structural alterations strongly depend on the reaction conditions as well as on the pretreatment. The pretreatment was found to induce changes in the morphology of the metallic Cu particles to some extent, and surface alloying under more severe reducing conditions.     

A thermogravimetric study of the partial oxidation of methanol for hydrogen production over a Cu/ZnO/Al2O3 catalyst

The partial oxidation of methanol for the production of hydrogen was investigated in both a fixed-bed microreactor and in a thermogravimetric analyzer (TG-FTIR) from 180 °C to 250 °C using a commercial Cu/ZnO/Al₂O₃ catalyst. In the microreactor, a hot spot in the undiluted catalyst bed of 4 K and 32 K was observed at 180 °C and 220 °C, respectively. Methanol conversion was strongly accelerated between 180 °C and 220 °C. In the TG-FTIR experiments, the reduced copper was completely oxidized to cuprite, Cu₂O, with increasing time-on-stream in the presence of oxygen and methanol (O₂/MeOH = 0.5) at 180 °C. The selectivity to formaldehyde increased in the same manner as the catalyst was oxidized to cuprite. In contrast, at 250 °C the catalyst remained completely reduced for the same O₂/MeOH ratio. Two main reaction pathways are proposed explaining the influence of the copper oxidation state on the product distribution.     

Role of ZnO in Cu/ZnO/Al2O3 catalyst for hydrogenolysis of butyl butyrate

For hydrogenolysis of butyl butyrate (BB), a series of Cu/ZnO/Al₂O₃ catalysts with different metal compositions were prepared, and characterized by N₂O chemisorption for measuring Cu surface area and by chromatographic experiment for determining the heat of BB adsorption. As a result, the presence of ZnO in Cu-based catalysts was found to enhance the catalytic activity of Cu due to dual function of ZnO. The Cu surface area was linearly correlated with the butanol productivity, demonstrating that ZnO exerts the structural function in Cu/ZnO/Al₂O₃ catalysts. Additionally, the role of ZnO as a chemical contributor was revealed such that its presence leads to lower activation energy of the surface reaction, thus resulting in higher Cu catalytic activity obtained at a low temperature such as 200 °C. Consequently, optimizing the Cu/Zn ratio in Cu/ZnO/Al₂O₃ catalyst is required to tune its structural and chemical characteristics of Cu metals, and thus to obtain a higher activity on the hydrogenolysis reaction.     

The active site for methanol synthesis on a Cu/ZnO/SiO2 catalyst

This note rectifies serious omissions from the references included in a recent paper by Fujitani et al. concerned with methanol synthesis over Cu/SiO₂ containing ZnO. This revised version was published online in July 2006 with corrections to the Cover Date.     

Investigating the effect of metal oxide additives on the properties of Cu/ZnO/Al2O3 catalysts in methanol synthesis from syngas using factorial experimental design

The Cu/ZnO/Al₂O₃ catalysts, prepared by co-precipitation method, have been modified by adding small amount of Mn, Mg, Zr, Cr, Ba, W and Ce oxides using design of experiments (1/16 full factorial design). The structure and morphology of catalysts were studied by X-ray diffraction (XRD) and BET. Performance of the prepared catalysts for CO/CO₂ hydrogenation to methanol was evaluated by using a stainless steel fixed-bed reactor at 5 MPa and 513 K. The oxide additives were found to influence the catalytic activity, dispersion of Cu, Cu crystallite size, surface composition of catalyst and stability of catalysts during their operations. The results showed that the Mn and Zr promoted catalysts have high performance for methanol synthesis from syngas.     

The Partial Oxidation of CH3OH to CO2 and H2 Over a Cu/ZnO/Al2O3 Catalyst

The partial oxidation of CH₃OH to CO₂ and H₂ over a Cu/ZnO/Al₂O₃ catalyst has been studied by temperature-programmed oxidation (TPO) using N₂O and O₂ as the oxidant. Post-reaction analysis of the adsorbate composition of the surface of the catalyst was determined by temperature-programmed desorption (TPD). The temperature dependence of the composition of the mixture of products formed by TPO was shown to depend critically on the partial pressure of the oxidant, with the highest partial pressure of oxygen used (10% O₂ in He, 101 kPa—the CH₃OH partial pressure was 17% throughout), producing marked non-Arrhenius fluctuations on temperature programming. Unsurprisingly, therefore, the adsorbate composition of the catalyst revealed by post-reaction TPD was also found to be determined by the partial pressure of the oxidant. Using high partial pressures of oxidant (5% and 10% O₂ in He, 101 kPa), the only adsorbate detected was the bidentate formate species adsorbed on Cu. Lowering the oxygen partial pressure to 2% in He (101 kPa) revealed a catalyst surface on which the bidentate formate on Cu was the dominant intermediate with the formate on Al₂O₃ also being present. A further lowering of the partial pressure of the oxidant, obtained by using N₂O as the oxidant (2% N₂O in He, 101 kPa), resulted in a surface on which the formate adsorbed on ZnO was the dominant adsorbate with only a small coverage of the Cu by the bidentate formate.     

Methanol synthesis from carbon dioxide at atmospheric pressure over Cu/ZnO catalyst. Role of methoxide species formed on ZnO support

Methanol synthesis from CO₂ and H₂ was carried out over a Cu/ZnO catalyst (Cu/Zn = 3/7) at atmospheric pressure, and the surface species formed were analyzed by diffuse reflectance FT-IR spectroscopy and temperature programmed desorption method. Two types of formate species and zinc methoxide were formed in the course of the reaction. Zinc methoxide was readily hydrolyzed to methanol. H₂O formed through the reverse water gas shift reaction was suggested to be involved in the hydrolysis of zinc methoxide.     

On the development of metallic particles and their initial catalytic properties in the CO + H2 reaction over Co/Al2O3 catalyst

Formation of Co^o phases with different surface structure over 10 wt% Co/Al₂O₃ and their catalytic properties were induced by pretreatments in H₂ at 570 K for 1 h or 20 h. Electronic behaviour of the Co^o phase, which consists of small (after 1 h reduction) or large bulk-like particles (after 20 h reduction), did not change during the CO hydrogenation after 5 h on stream as was determined by XPS. On the basis of the measured C₂₊ hydrocarbon selectivities the CO molecules are suggested to dissociate on small Co particles to a larger extent than on large cobalt particles. The slight decrease in the catalytic activity with increasing time on stream obtained for the long-term reduced sample is explained by the change in the surface Co^o content detected by XPS. The increase in the catalytic activity along with the change in olefin selectivity, measured for the sample reduced for 1 h, is interpreted by the change of a reaction path involving the Co^o-support interface during the initial period of the reaction.     

Effects of catalyst composition on methanol synthesis from CO2/H2

Effects of catalyst composition have been studied for Cu/support and Cu/ZnO/supports in methanol synthesis from CO₂/H₂. A strong effect of support has been observed. Different supports brought about different behavior in temperature-programmed reduction of copper, different copper surface areas, and different catalytic activity and selectivity. It seemed possible to find catalyst supports that might perform better than commercial Cu/ZnO/Al₂O₃ catalysts. A correlation was observed between catalytic activity and the copper surface area which was varied by using different supports. However, the sup]>orts appeared to influence other catalytic properties as well, for example, the surface oxygen coverage.     

Optimum washing conditions for the preparation of Cu/ZnO/ZrO2 for methanol synthesis from CO hydrogenation: Effects of residual sodium

The residual sodium in the Cu/ZnO/ZrO₂ catalyst is found to inhibit the interaction between CuO and ZnO and lead to a decrease in the catalytic activity for CO hydrogenation. Therefore, it is required to reduce the content of sodium as much as possible during the course of catalyst preparation. To obtain 10% yield of methanol, the sodium content must be reduced to a level lower than 0.15%. For this purpose, the washing condition has been investigated experimentally to optimize the preparation conditions of Cu/ZnO/ZrO₂ catalyst. As a result, the sodium content could be reduced to 0.115% by washing the cake four times with 50 mL of distilled water per gram of the cake, which constitutes the optimum condition for washing.     

CO2 Hydrogenation to Methanol Over Cu/ZnO/Al2O3 Catalysts Prepared by a Novel Gel-Network-Coprecipitation Method

A novel gel-network-coprecipitation process has been developed to prepare ultrafine Cu/ZnO/Al₂O₃ catalysts for methanol synthesis from CO₂ hydrogenation. It is demonstrated that the gel-network-coprecipitation method can allow the preparation of the ultrafine Cu/ZnO/Al₂O₃ catalysts by homogeneous coprecipitation of the metal nitrate salts in the gel network formed by gelatin solution, which makes the metallic copper in the reduced catalyst exist in much smaller crystallite size and exhibit a much higher metallic copper-specific surface area. The effect of the gel concentration of gelatin on the structure, morphology and catalytic properties of the Cu/ZnO/Al₂O₃ catalysts for methanol synthesis from hydrogenation of carbon dioxide was investigated. The Cu/ZnO/Al₂O₃ catalysts prepared by the gel-network-coprecipitation method exhibit a high catalytic activity and selectivity in CO₂ hydrogenation to methanol.     

机械研磨燃烧法制备Cu/ZnO/Al2O3甲醇合成催化剂

引言Cu/ZnO/Al2O3催化剂近年来广泛应用于低压甲醇合成、二甲醚合成和水煤气变换等领域[1-2],该催化体系具有活性高、使用寿命长、反应温度及     

Transformation of cyclopentanone into cyclopentanethiol over a sulfided CoMo/Al2O3 catalyst

The transformation of cyclopentanone in the presence of H₂S/H₂ was investigated at atmospheric pressure over a sulfided CoMo/Al₂O₃ catalyst. The main reaction products were cyclopentanethiol and cyclopentene, the relative amounts of which depended on the reaction temperature and on the H₂S to cyclopentanone molar ratio. The best results were obtained at 220°C, with a 2.5 H₂S to cyclopentanone molar ratio: under these conditions, the cyclopentanethiol molar selectivity remained at about 90%, in a range of cyclopentanone conversion of 10–70%.     

用于二乙醇胺脱氢的Cu/ZnO/Al2O3/ZrO2催化剂的制备与表征

以氢氧化钠为沉淀剂,硝酸铜、硝酸锌、硝酸铝和硝酸氧锆为原料,采用共沉淀法制备出了用于二乙醇胺脱氢制亚氨基二乙酸的Cu/ZnO/Al2O3/ZrO2催化剂,并用物理吸附(BET)和X射线衍射(XRD)对不同种类的铜基催化剂进行了表征,探讨了ZnO和Al2O3的不同比例对催化剂性能的影响。结果表明,同时加入ZnO和Al2O3的Cu/ZnO/Al2O3/ZrO2催化剂具有大的比表面积,Cu/ZnO/Al2O3/ZrO2催化剂具有非晶态结构。该催化剂适宜的反应条件为:w(NaOH)=30%、反应温度160℃、压力1.0 MPa,二乙醇胺转化率可达100%,亚氨基二乙酸收率可达95.61%。     

Cu/ZnO/Al_2O_3催化剂用于醋酸仲丁酯加氢制备仲丁醇联产乙醇

采用固定床反应器,研究共沉淀法制备的Cu/ZnO/Al_2O_3催化剂用于醋酸仲丁酯催化加氢制备仲丁醇联产乙醇的催化性能,并考察反应温度、氢酯物质的量比、反应压力和空速对反应的影响。结果表明,Cu/ZnO/Al_2O_3催化剂表现出优良的催化性能,在反应温度210℃、氢酯物质的量比15、反应压力4.0MPa和空速1.0h-1条件下,醋酸仲丁酯转化率大于99%,仲丁醇选择性大于99%,乙醇选择性大于97%。推测Cu/ZnO/Al_2O_3催化剂上醋酸仲丁酯加氢制备仲丁醇联产乙醇的反应网络,仲丁醇与乙醇的脱氢反应和脱水反应、烯烃饱和加氢反应和酯交换反应是该体系在Cu/ZnO/Al_2O_3催化剂上存在的主要副反应。     

ZnO/Cr2O3 catalyst for reverse-water-gas-shift reaction of CAMERE process

The stability and the activity of Fe₂O₃/Cr₂O₃ and ZnO/Cr₂O₃ catalysts were examined for a reverse-watergas-shift reaction (RWReaction). The initial activities of those catalysts were quite high so that the conversion reached close to equilibrium. The activity of Fe₂O₃/Cr₂O₃ catalyst decreased from 33.5 to 29.8% during the RWReaction for 75 h at 873 K with GHSV (ml/gcat · h) of 100,000. Moreover, the coke formation on the Fe₂O₃/Cr₂O₃ catalyst caused clogging in the RWReactor of the CAMERE process. On the other hand, the ZnO/Cr₂O₃ catalyst showed no coke formation and no deactivation for the RWReaction at 873 K with GHSV (ml/gcat · h) of 150,000. The ZnO/Cr₂O₃ was a good catalyst for the RWReaction of the CAMERE process.