Influence of cocatalyst on the structure and properties of polypropylene/poly (ethylene‐co‐propylene) in‐reactor alloys prepared by MgCl2/TiCl4/diester type Ziegler‐Natta catalyst

In this work, a series of polypropylene/poly(ethylene‐co‐propylene) (iPP/EPR) in‐reactor alloys were prepared by MgCl₂/TiCl₄/diester type Ziegler‐Natta catalyst with triethylaluminium/triisobutylaluminium (TEA/TIBA) mixture as cocatalyst. The influence of cocatalyst and external electron donor, e.g., diphenyldimethoxysilane (DDS) or dicyclopentyldimethoxysilane (D ‐donor), on the structure and mechanical properties of iPP/EPR in‐reactor alloys were studied and discussed. According to the characterization results, PP/EPR was mainly composed of random poly(ethylene‐co‐propylene), segmented poly(ethylene‐co‐propylene), and high isotactic PP. Using TEA/TIBA mixture as cocatalyst and DDS as external electron donor, as TEA/TIBA ratio increased, the impact strength of iPP/EPR in‐reactor alloys had an increasing trend. Using TEA/TIBA mixture as cocatalyst and D ‐donor as external electron donor, the impact strength of iPP/EPR in‐reactor alloy were dramatically improved. In this case, the iPP/EPR in‐reactor alloy prepared at TEA: TIBA = 4 : 1 was the toughest. The influence of cocatalyst and external electron donor on the flexural modulus and flexural strength could be ignored. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Influence of copolymerization conditions on the structure and properties of polyethylene/polypropylene/poly(ethylene‐co‐propylene) in‐reactor alloys synthesized in gas‐phase with spherical ziegler‐natta catalyst

A spherical TiCl₄/MgCl₂‐based catalyst was used in the synthesis of polyethylene/polypropylene/poly (ethylene‐co‐propylene) in‐reactor alloys by sequential homopolymerization of ethylene, homopolymerization of propylene, and copolymerization of ethylene and propylene in gas‐phase. Different conditions in the third stage, such as the pressure of ethylene–propylene mixture and the feed ratio of ethylene, were investigated, and their influences on the compositions, structural distribution and properties of the in‐reactor alloys were studied. Increasing the feed ratio of ethylene is favorable for forming random ethylene–propylene copolymer and segmented ethylene–propylene copolymer, however, slightly influences the formation of ethylene‐b‐propylene block copolymer and homopolyethylene. Raising the pressure of ethylene–propylene mixture results in the increment of segmented ethylene–propylene copolymer, ethylene‐b‐propylene block copolymer, and PE fractions, but exerts a slight influence on both the random copolymer and PP fractions. The impact strength of PE/PP/EPR in‐reactor alloys can be markedly improved by increasing the feed ratio of ethylene in the ethylene–propylene mixture or increasing the pressure of ethylene–propylene mixture. However, the flexural modulus decreases as the feed ratio of ethylene in the ethylene–propylene mixture or the pressure of ethylene–propylene mixture increases. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2481–2487, 2006     

Role of crystalline ethylene‐propylene copolymer on mechanical properties of impact polypropylene copolymer

Impact polypropylene copolymer (IPC) has been known as a multiphase material in which an ethylene‐propylene (EP) random copolymer, serves as toughening component, is dispersed in the homo‐polypropylene hPP matrix. The crystalline EP copolymer (cEP) is another component whose role and microstructural effect on the IPC properties has not been well understood. This work reveals the relationship between the microstructure of cEP and the mechanical properties, that is, impact and tensile resistance, of IPC. We clarify that IPC comprising high contents of cEP with long homo‐PP segment can extend the elongation at break while cEP with high content of homo‐PE segment contributes to high impact strength. Mechanisms for both of these processes have been proposed. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Chain structure and mechanical properties of polyethylene/polypropylene/poly(ethylene‐co‐propylene)in‐reactor alloys synthesized with a spherical Ziegler–Natta catalyst by gas‐phase polymerization

Two polyethylene/polypropylene/poly(ethylene‐co‐propylene) in‐reactor alloy samples with a good polymer particle morphology were synthesized by sequential multistage gas‐phase polymerization with a spherical Ziegler–Natta catalyst. The alloys showed excellent mechanical properties, including both toughness and stiffness. With temperature‐gradient extraction fractionation, both alloys were fractionated into five fractions. The chain structures of the fractions were studied with Fourier transform infrared, ¹³C‐NMR, and thermal analysis. The alloys were mainly composed of polyethylene, polyethylene‐b‐polypropylene block copolymer, and polypropylene. There also were minor amounts of an ethylene–propylene segmented copolymer with very low crystallinity and an ethylene–propylene random copolymer. The block copolymer fraction accounted for more than 44 wt % of the alloys. The coexistence of these components with different structures was apparently the key factor resulting in the excellent toughness–stiffness balance of the materials. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 640–647, 2005     

Characteristics of diether‐ and phthalate‐based Ziegler‐Natta catalysts for copolymerization of propylene and ethylene and terpolymerization of propylene,ethylene, and 1‐butene

Copolymerization of propylene and ethylene and terpolymerization of propylene, ethylene, and 1‐butene were carried out to compare the characteristics of diether‐ and phthalate‐based Ziegler‐Natta catalysts in a reaction system of pilot scale. The ethylene incorporation with the diether‐based catalyst was higher but the 1‐butene incorporation was lower compared with those of the phthalate‐based catalyst. In the case of copolymers from the diether‐based catalyst, melting behavior, determined through differential scanning calorimetry (DSC), showed a distinct shoulder peak and lots of nuclei were formed during crystallization. The diether‐based catalyst led to polymers having blockier ethylene sequences compared with those of the phthalate‐based catalyst; the highly crystallizable fraction (HIS) containing blockier ethylene sequences was produced with the diether‐based catalyst. These results seem to be the result of regio‐irregular characteristics of the diether‐based catalyst. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 851‐859, 2013     

Preparation of microcellular poly(ethylene‐co‐octene) rubber foam with supercritical carbon dioxide

In the past 3 decades, there has been great advancement in the preparation of microcellular thermoplastic polymer foams. However, little attention has been paid to thermoplastic elastomers. In this study, microcellular poly(ethylene‐co‐octene) (PEOc) rubber foams with a cell density of 2.9 × 10¹⁰ cells/cm³ and a cell size of 1.9 μm were successfully prepared with carbon dioxide as the physical blowing agent with a batch foaming process. The microcellular PEOc foams exhibited a well‐defined, closed‐cell structure, a uniform cell size distribution, and the formation of unfoamed skin at low foaming temperatures. Their difference from thermoplastic foam was from obvious volume recovery in the atmosphere because of the elasticity of the polymer matrix. We investigated the effect of the molecular weight on the cell growth process by changing the foaming conditions, and two important effect factors on the cell growth, that is, the polymer matrix modulus/melt viscoelastic properties and gas diffusion coefficient, were assessed. With increasing molecular weight, the matrix modulus and melt viscosity tended to increase, whereas the gas solubility and diffusion coefficient decreased. The increase in the matrix modulus and melt viscosity tended to decrease the cell size and stabilize the cell structure at high foaming temperatures, whereas the increase in the gas diffusion coefficient facilitated cell growth at the beginning and limited cell growth because most of the gas diffused out of the polymer matrix during the long foaming times or at high foaming temperatures. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Preparation and characterization of blends of high density polyethylene and poly(ethylene‐co‐1‐octene) elastomer

Mechanical, thermal, and morphological properties of blends of high density polyethylene and poly(ethylene‐co‐1‐octene) (PEO) were evaluated. The blends were prepared in a single screw extruder at 230°C and 50 rpm with volume fraction of elastomer varying in the range from 0.05 to 0.8. Factors such as chemical similarity and melt viscosity favor the interdiffusion process of phases, resulting in better interfacial adhesion. A synergistic effect on the strength at break and elongation at break for a particular range of blend composition was observed. Blends with a volume fraction of PEO higher than 5% presented a super tough behavior at room temperature. Thermal analysis showed that there is a certain degree of interaction between high density polyethylene and PEO. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 81: 1991–1995, 2001     

Evaluation of mechanical properties and physical interactions of a ternary blend of poly(ethylene‐co‐octene)/poly(ethylene‐co‐vinyl acetate)/poly(vinyl chloride) in the molten state

In this work, ethylene‐co‐vinyl acetate (EVA), poly(ethylene‐co‐octene) (POE), and poly(vinyl chloride) (PVC) blends were processed in a molten state process using a corotating twin‐screw extruder to assess both the balance of mechanical properties and physical interactions in the melt state. Tensile measurements, scanning electron microscopy, and oscillatory rheometry were performed. By means of flow curves, the parameters of the power law as well as the distribution of relaxation times were assessed with the aid of a nonlinear regularization method. The mechanical properties for the EVA‐POE blend approximated the values for POE, while inclusion of PVC shifted the modulus values to those of neat EVA. The rise in modulus was corroborated by the PVC phase dispersion as solid particles that act as a reinforcement for the ternary blend. The rheological properties in the molten state show that the POE does not present molecular entanglement effects and so tends both to diminish the EVA mechanical properties and increase the fluidity of the blend. However, the addition of PVC both restored the EVA typical pseudoplastic feature and promoted the increase in the viscosity and the mechanical properties of the ternary blend. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

A novel approach for synthesis of poly(norbornene)‐co‐poly(styrene) block copolymers via metathesis polymerization and free‐radical polymerization

It is successfully realized that block copolymers are synthesized via metathesis polymerization followed by free‐radical polymerization. This method is performed using styrene (St) and norbornene, one block is synthesized using the Grubbs second generation catalyst in the presence of chain transfer agents, and the subsequent polymerization of St is initiated by azo compounds to complete the additional blocks in the copolymers. The use of free‐radical polymerization instead of controlled radical polymerization or ionic polymerization can be potentially superior for industrialization. As a result, the molecular weights of the block copolymers ranging from 10.4 to 54.3 kDa and polydispersity indices ranging from 1.30 to 1.91 are obtained. In principle, this new method can be potentially useful to prepare a broad range of block copolymers with cyclic olefin groups in the main chains, which may be used in some particular applications.     

Synthesis and functionalization of poly(ethylene‐co‐dicyclopentadiene)

Copolymerizations of ethylene with endo‐dicyclopentadiene (DCP) were performed by using Cp₂ZrCl₂ (Cp = Cyclopentadienyl), Et(Ind)₂ZrCl₂ (Ind = Indenyl), and Ph₂C(Cp)(Flu)ZrCl₂ (Flu = Fluorenyl) combined with MAO as cocatalyst. Among these three metallocenes, Et(Ind)₂ZrCl₂ showed the highest catalyst performance for the copolymerization. From ¹H‐NMR analysis, it was found that DCP was copolymerized through enchainment of norbornene rings. The copolymer was then epoxidated by reacting with m‐chloroperbenzoic acid. ¹³C‐NMR spectrum of the resulting copolymer indicated the quantitative conversion of olefinic to epoxy groups. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 103–108, 1999     

Preparation,characterization, and flocculation performance of P(acrylamide‐co‐diallyldimethylammonium chloride) by UV‐initiated template polymerization

This study prepared TPDA, a high‐intrinsic‐viscosity cationic polyacrylamide, through ultraviolet (UV)‐initiated template polymerization. Acrylamide (AM) and diallyldimethylammonium chloride (DMD) served as monomers, and poly sodium polyacrylate (PAAS) served as the template. The structure of TPDA was characterized by Fourier‐transform infrared spectroscopy, proton nuclear magnetic resonance spectroscopy, and thermogravimetric analysis. The synthetic conditions of TPDA were studied and optimized by single‐factor experiments. An optimized product was obtained at an intrinsic viscosity of 11.3 dL g^?1 and a conversion rate of 97.2% with a total monomer concentration of 20%, DMD concentration of 30%, initiator concentration of 0.045%, pH of 8, EDTA concentration of 0.3%, and UV irradiation of 90 min. Results showed that TPDA was the copolymer of AM and DMD with a micro‐block structure at the molecular chain. Given its high intrinsic viscosity and cationic block structure, TPDA performed better in kaolin flocculation than that prepared without template addition. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41747.     

Preparation and characterization of polybutylene‐succinate/poly(ethylene‐glycol)/cellulose nanocrystals ternary composites

Ternary composites were prepared by twin screw extrusion from polybutylene‐succinate (PBS), poly(ethylene‐glycol) (PEG), and cellulose nanocrystals (CNC). The aim of the work is to improve the physical–mechanical properties of PBS by the addition of CNC. A PEG/CNC masterbatch was prepared in order to achieve a good dispersion of hydrophilic CNC in the hydrophobic PBS. The influence of the nanoparticle content on the polymer properties was studied. Regarding the thermal properties fractioned crystallization phenomena of PEG was observed during cooling from the melt. No significant nucleating effect of the nanocellulose was observed. The material containing 4 wt % of CNC showed the best mechanical performance among the nanocomposites studied due to the combination of high modulus and elongation at break with a low detrimental in strength compared with the PBS/PEG blend. Moreover, no nanocellulose agglomerations were observed in its FESEM micrograph. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43302.     

Synthesis and ferroelectric investigations of poly(vinylidene fluoride‐co‐hexafluoropropylene)‐Mg(NO3)2 films

The free‐standing, flexible, and ferroelectric films of poly(vinylidenefluoride‐co‐hexafluoropropylene) [P(VDF‐HFP)] were prepared by spin coating method. The ferroelectric phase of the films was enhanced by adding magnesium nitrate Mg(NO₃)₂ in different wt % as the additive during the film fabrication. The effects on the structural, compositional, morphological, ferroelectric, dielectric, and leakage current behaviors of the films due to the addition of salt were analyzed. Based on the X‐ray diffraction (XRD) patterns and Fourier Transform Infrared (FTIR) spectra, it is confirmed that the addition of Mg(NO₃)₂ promotes the electroactive β phase that induces the ferroelectric property. The fiber‐like topography of the films exhibits a nodule‐like structure, and the roughness of the films increases by the addition of Mg(NO₃)₂. The ferroelectric studies show the higher polarization values for the composite films than that of the plain P(VDF‐HFP) film. The Piezo‐response force microscope images also confirm the domain switching behavior of the samples. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44008.     

Proton conductive reinforced poly(ethylene‐co‐styrene) membranes

Polymers with ionic conductivity are useful materials for ion exchange membranes, separators, and electrolytes in electrochemical cells. New ionomers are currently being sought to replace the ionomers, which contain fluorine and are harmful to environment and expensive. A new and promising ionomer is a sulfonated ethylene/styrene copolymer. A nearby alternating copolymer with styrene content of 47 mol % was polymerized with metallocene/MAO catalyst. Membranes were prepared by hot‐pressing copolymer films with a glassfiber tissue. Phenyl rings in the copolymers were sulfonated with chlorosulfonic acid as a sulfonating agent. As the alternating structure of the copolymer, sulfonic groups were evenly distributed along the membranes. The membranes were characterized by determining water uptake, ion exchange capacity, proton conductivity, and mechanical properties. The studies revealed that the sulfonated copolymers have promising properties for proton‐conducting applications. All membranes had good ion exchange capacity, ～ 3.5 meq/g, and proton conductivity, over 50 mS/cm. Due to the high water uptake of the sulfonated copolymer, mechanical properties of the membranes were improved by using the glassfiber tissue as reinforcement. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Melt‐state miscibility of poly(ethylene‐co‐1‐octene) and linear polyethylene

On purpose to examine the effect of branch length on the miscibility of polyolefin blends, miscibility behavior of linear polyethylene/poly(ethylene‐co‐1‐octene) blend was studied and compared to that of linear polyethylene/poly(ethylene‐co‐1‐butene) blend. Miscibility of the blend was determined by observing the morphology quenched from the melt, and by using the relation between interaction parameter and copolymer composition. When the weight composition and molecular weight was the same, poly(ethylene‐co‐1‐octene) was slightly more miscible with linear polyethylene than poly(ethylene‐co‐1‐butene) was. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Morphology and mechanical properties of polypropylene and poly(ethylene‐co‐methyl acrylate) blends

The morphology and mechanical properties of isotactic polypropylene (iPP) and poly(ethylene‐co‐methyl acrylate) (EMA) blends were investigated. Various EMA copolymers with different methyl acrylate (MA) comonomer content were used. iPP and EMA formed immiscible blends over the composition range studied. The crystallization and melting reflected that of the individual components and the crystallinity was not greatly affected. The size of the iPP crystals was larger in the blends than those of pure iPP, indicating that EMA may have reduced the nucleation density of the iPP; however, the growth rate of the iPP crystals was found to remain constant. The tensile elongation at break was greatly increased by the presence of EMA, although the modulus remained approximately constant until the EMA composition was greater than 20%. EMA with a 9.0% MA content provided the optimum effect on the mechanical properties of the blends. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 175–185, 2003     

Structural characterization of reactor blends of polypropylene and ethylene‐propylene rubber

Blends of isotactic polypropylene (PP), ethylene‐propylene rubber copolymer (EPR), and ethylene‐propylene crystalline copolymer (EPC) can be produced through in situ polymerization processes directly in the reactor and blends with different structure and composition can be obtained. In this work we studied the structure of five reactor‐made blends of PP, EPR, and EPC produced by a Ziegler‐Natta catalyst system. The composition of EPR was related to the ratio between ethylene and propylene used in the copolymerization step. The ethylene content in the EPR was in the range of 50–70 mol %. The crystallization behavior of PP and EPC in the blends was influenced by the presence of the rubber, and some specific interactions between the components could be established. By preparative temperature rising elution fractionation (P‐TREF) analysis, the isolation and characterization of crystalline EPC fractions were made. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2155–2162, 2004     

Synthesis and characterization of biodegradable block copolymers of poly(propylene fumarate‐co‐sebacate)‐co‐poly(ethylene glycol) and poly(ethylene fumarate‐co‐sebacate)‐co‐poly(ethylene glycol)

The synthesis of two low molecular weight linear unsaturated oligoester precursors, poly(propylene fumarate‐co‐sebacate) (PPFS) and poly(ethylene fumarate‐co‐sebacate) (PEFS), are described. PPFS, PEFS, and poly(ethylene glycol) are then used to prepare poly(propylene fumarate‐co‐sebacate)‐co‐poly(ethylene glycol) (PPFS‐co‐PEG) and poly(ethylene fumarate‐co‐sebacate)‐co‐poly(ethylene glycol) (PEFS‐co‐PEG) block copolymers. The products thus obtained are investigated in terms of the molecular weight, composition, structure, thermal properties, and solubility behavior. A number of design parameters including the molecular weights of PPFS, PEFS, and PEG, the reaction time in the polymer synthesis, and the weight ratio of PEG to PPFS or to PEFS are varied to assess their effects on the product yield and properties. The hydrolytic degradation of PPFS‐co‐PEG and PEFS‐co‐PEG in an isotonic buffer (pH 7.4, 37°C) is investigated, and it is found that the fumarate ester bond cleaves faster than does the sebacate ester bond. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 295–300, 2004     

Biobased blends of poly(propylene carbonate) and poly(hydroxybutyrate‐co‐hydroxyvalerate): Fabrication and characterization

Poly(propylene carbonate) (PPC), a CO₂‐based bioplastic and poly(hydroxybutyrate‐co‐hydroxyvalerate) (PHBV) were melt blended followed by injection molding. Fourier transform infrared spectroscopy detected an interaction between the macromolecules from the reduction in the OH peak and a shift in the C?O peak. The onset degradation temperature of the polymer blends was improved by 5% and 19% in comparison to PHBV and PPC, respectively. Blending PPC with PHBV reduced the melting and crystallization temperatures and crystallinity of the latter as observed through differential scanning calorimetry. The amorphous nature of PPC affected the thermal properties of PHBV by hindering the spherulitic growth and diluting the crystalline region. Scanning electron micrographs presented a uniform dispersion and morphology of the blends, which lead to balanced mechanical properties. Incorporating PHBV, a stiff semi‐crystalline polymer improved the dimensional stability of PPC by restricting the motion of its polymer chains. © 2016 The Authors Journal of Applied Polymer Science Published by Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 44420.     

New filtrate loss controller based on poly(methyl methacrylate‐co‐vinyl acetate)

The drilling of petroleum wells requires the use of suitable drilling fluids to ensure efficient operation without causing rock damage. Specific polymers have been used to control infiltration during drilling, to reduce operational problems. In this study, spherical microparticles of poly(methyl methacrylate‐co‐vinyl acetate) were synthesized (by suspension polymerization), characterized, and evaluated in terms of their performance in controlling filtrate loss of aqueous fluids. A filter press test with ceramic disk, simulating the rock, was used. The performance of the synthesized materials was compared with commercial polymers. It was observed that the performance of the material is directly associated with the relation between particle size and pore size of the rock specimen. Furthermore, for a suitable particle size, the rubbery characteristic of the material produces a more efficient filter cake, for filtrate control. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40646.