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1.
A nonvolatile, vegetable‐oil based chemical, acrylated epoxidized soybean oil (AESO) was investigated as a replacement of volatile and toxic styrene in one of commercial UPE resins styrene‐(PG‐MA) that is a mixture of styrene and a UPE plastic from propylene glycol and maleic anhydride (PG‐MA). Neither AESO nor PG‐MA was capable of forming a strong matrix, respectively, for glass fiber‐reinforced composites. However, a mixture of AESO and PG‐MA resulted in glass fiber‐reinforced AESO‐(PG‐MA) composites that were comparable or even superior to those from styrene‐(PG‐MA) in terms of the flexural and tensile properties. Effects of AESO contents on the mechanical and viscoelastic properties of the glass fiber‐reinforced AESO‐(PG‐MA) composites were investigated. Resin viscosity and resin pot life as a function of temperature were studied. The curing mechanism of the AESO‐(PG‐MA) resins is also discussed. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45056.  相似文献   

2.
Nonvolatile and nonhazardous acrylated epoxidized soybean oil (AESO) was investigated as a replacement for hazardous styrene in a commercial unsaturated polyester (UPE) resin [a mixture of styrene and a dicyclopentadiene (DCPD)‐modified UPE (DCPD–UPE)]. DCPD–UPE was prepared from ethylene glycol, diethylene glycol, maleic anhydride, and DCPD. Mixtures of AESO and DCPD–UPE [AESO–(DCPD–UPE) resins] were found to be homogeneous, easily pourable solutions at room temperature. The glass‐fiber‐reinforced composites from the AESO–(DCPD–UPE) resins were comparable or even superior to those from the mixture of styrene and DCPD–UPE in terms of the flexural and tensile strengths. The viscoelastic properties of the cured AESO–(DCPD–UPE) resins and the corresponding glass‐fiber‐reinforced composites were characterized by dynamic mechanical analysis. The viscosities and pot lives of the AESO–(DCPD–UPE) resins as a function of the temperature were studied. The curing mechanism of the AESO–(DCPD–UPE) resins is discussed. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46212.  相似文献   

3.
In this study, a fatty acid‐based comonomer is employed as a styrene replacement for the production of triglyceride‐based thermosetting resins. Styrene is a hazardous pollutant and a volatile organic compound. Given their low volatility, fatty acid monomers, such as methacrylated lauric acid (MLA), are attractive alternatives in reducing or eliminating styrene usage. Different triglyceride‐derived cross‐linkers resins were produced for this purpose: acrylated epoxidized soybean oil (AESO), maleinated AESO (MAESO), maleinated soybean oil monoglyceride (SOMG/MA) and maleinated castor oil monoglyceride (COMG/MA). The mechanical properties of the bio‐based polymers and the viscosities of bio‐based resins were analyzed. The viscosities of the resins using MLA were higher than that of resins with styrene. Decreasing the content of MLA increased the glass transition temperature (Tg). In fact, the Tg of bio‐based resin/MLA polymers were on the order of 60°C, which was significantly lower than the bio‐based resin/styrene polymers. Ternary blends of SOMG/MA and COMG/MA with MLA and styrene improved the mechanical properties and reduced the resin viscosity to acceptable values. Lastly, butyrated kraft lignin was incorporated into the bio‐based resins, ultimately leading to improved mechanical properties of this thermoset but with unacceptable increases in viscosity. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

4.
Kenaf fiber is incorporated in a polybenzoxazine (PBZX) resin matrix to form a unidirectionally reinforced composite containing 20 wt% fiber by a resin transfer molding technique. Two types of benzoxazine monomer are synthesized and used as resin mixtures: Benzozazines based on bisphenol‐A/aniline (BA‐a) and phenol/aniline (Ph‐a). The effects of varying BA‐a:Ph‐a ratio in the resin mixture and curing conditions on mechanical properties of pure PBZX resin and kenaf/PBZX composites are studies. The Flexural strength of the pure PBZX resin increases with increasing ratio of BA‐a:Ph‐a, curing temperature and curing time, but the impact strength increases only slightly. PBZX resin has lower water absorption and higher flexural modulus, when compared with unsaturated polyester (UPE) resin. PBZX composites with 20 wt% fiber content have lower flexural and impact strengths, but higher moduli compared with UPE composites with the same fiber content.  相似文献   

5.
Kenaf fiber‐reinforced unsaturated polyester (UPE) composites were prepared by compression molding. A novel compatibilizer was prepared from melamine, formaldehyde, and acrylamide. The treatment of kenaf fibers with the compatibilizer significantly increased the flexural properties and reduced the water uptake of the resulting kenaf–UPE composites. The effects of the total solids content, the molar ratios of melamine/formaldehyde/acrylamide, and the pH value of the compatibilizer solution in the treatment of kenaf fibers on the flexural strength, flexural modulus, as well as the water uptake of the kenaf–UPE composites were studied in detail. Fourier transform infrared spectra revealed that the compatibilizer was covalently bonded to kenaf fibers. Scanning electron microscopy images of the fractured kenaf–UPE composites confirmed that the treatment of kenaf fibers with the compatibilizer improved the interfacial adhesion between kenaf fibers and UPE resin. The mechanisms for the improved flexural properties and the reduced water uptake by the treatments of the kenaf fibers were proposed and discussed. POLYM. ENG. SCI., 2013. © 2012 Society of Plastics Engineers  相似文献   

6.
New bio‐fiber composites (UPRC) cured by ultraviolet radiation were produced using kenaf fiber as reinforcing agent and unsaturated polyester resins as matrix in the presence of styrene and IRGACURE 1800 as photoinitiator. Unsaturated polyester resins based on palm oil were prepared from various ratios of monoglyceride (MG)/maleic anhydride (MA) by the interaction of the corresponding MG monomer, with different equivalents of MA, in the presence of 2‐methylimidazole as catalyst. The various characteristics of the obtained bio‐fiber composites, including mechanical, gel content, water absorption and thickness swelling test, thermal analysis, were determined and the data were discussed. Bio‐fiber composite with MG: MA ratio (1 : 4 eq./eq.) showed better mechanical properties (tensile, flexural, and impact strength) than other formulations. Gel content increased as the amount of MA was increased up to the MG: MA ratio was 1 : 4 (eq./eq.) then slightly decreased at the higher ratio formulation. Bio‐fiber composite (UPRCc) was considered the best prepared bio‐fiber composite which contained higher degree double bond, cross‐linking and thermal stability. Moreover, morphological study of selected examples of the formed bio‐fiber composites was also carried out and showed the evidence of the enhancement of the compatibility between fiber and polymer matrix. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

7.
Abstract

Effects of surface treatments on the strength and water resistance of kenaf fiber-reinforced unsaturated polyester (UPE) composites were investigated. A new coupling agent that consists of 1,6-diisocyanato-hexane (DIH) and 2-hydroxylethyl acrylate (HEA) was investigated for surface treatments of kenaf fibers. The surface treatments were found to significantly enhance the tensile strength, modulus of rupture, modulus of elasticity, and water resistance of the resulting kenaf–UPE composites. Fourier transform infrared spectroscopy (FTIR) confirmed that DIH-HEA was covalently bonded onto kenaf fibers. Scanning electron microscopy (SEM) images of the composites revealed that chemical treatment of kenaf fibers with a combination of DIH and HEA improved the interfacial adhesion between kenaf fibers and UPE resin in the DIH–HEA-treated kenaf–UPE composites. The mechanisms by which the chemical treatment of kenaf fiber surfaces improved strength and water resistance of the resulting kenaf–UPE composites were discussed.  相似文献   

8.
Postconsumer PET bottles including water and soft‐drink bottles were depolymerized by glycolysis in excess glycols, such as ethylene glycol, propylene glycol, and diethylene glycol, in the presence of a zinc acetate catalyst. The obtained glycolyzed products were reacted with maleic anhydride and mixed with a styrene monomer to prepare unsaturated polyester (UPE) resins. These resins were cured using methyl ethyl ketone peroxide (MEKPO) as an initiator and cobalt octoate as an accelerator. The physical and mechanical properties of the cured samples were investigated. It was found that the type of glycol used in glycolysis had a significant effect on the characteristics of the uncured and cured UPE resins. Uncured EG‐based UPE resin was a soft solid at room temperature, whereas uncured PG‐ and DEG‐based resins were viscous liquids. In the case of the cured resins, the EG‐based product exhibited characteristics of a hard and brittle plastic, while the PG‐based product did not. The DEG‐based product exhibited characteristics of hard and brittle plastic after strain‐induced crystallization had occurred. In addition, it was also found that no separation of the type of bottles was needed before glycolysis, since UPE resins prepared from water bottles, soft‐drink bottles, and a mixture of both bottles showed the same characteristics. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 788–792, 2003  相似文献   

9.
Polystyrene/Styrene‐Ethylene‐Propylene‐Styrene/Vinyl Ester Resin (PS/SEPS/VER) blends used as matrix of ultra high molecular weight polyethylene (UHMWPE) fiber‐reinforced composites, which included both physical crosslinking points of thermoplastic resin SEPS and chemical crosslinking network of thermosetting resin PS/VER, were prepared by solution blending and hot‐molding. Morphology and mechanical properties of the PS/SEPS/VER composites were investigated in this work. The microstructure of PS/SEPS/VER composites observed by means of scanning electron microscopy (SEM) was correlated with mechanical properties. It is worth noting that, stiffness increased sharply with the addition of VER within a certain range. Impact properties verified the structure that the physical crosslinking points of SEPS were immersed in the chemical crosslinking network of PS/VER. Dynamic mechanical analysis revealed that, incorporation of VER changed the storage modulus and loss tangent. In brief, addition of VER had improved mechanical properties, thermal stability, and fluidity of the composites during processing, indicating a successful result for preparing resin matrix material with outstanding comprehensive performances. Analog map was presented to facilitate better understanding of the special structure of PS/SEPS/VER. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

10.
The aim of this work is to study the effect of kenaf volume content and fiber orientation on tensile and flexural properties of kenaf/Kevlar hybrid composites. Hybrid composites were prepared by laminating aramid fabric (Kevlar 29) with kenaf in three orientations (woven, 0o/90o cross ply uni‐directional (UD), and non‐woven mat) with different kenaf fiber loadings from 15 to 20% and total fiber loading (Kenaf and Kevlar) of 27–49%. The void content varies between 11.5–37.7% to laminate with UD and non‐woven mat, respectively. The void content in a woven kenaf structure is 16.2%. Tensile and flexural properties of kenaf/Kevlar hybrid composites were evaluated. Results indicate that UD kenaf fibers reinforced composites display better tensile and flexural properties as compared to woven and non‐woven mat reinforced hybrid composites. It is also noticed that increasing volume fraction of kenaf fiber in hybrid composites reduces tensile and flexural properties. Tensile fracture of hybrid composites was morphologically analysed by scanning electron microscopy (SEM). SEM micrographs of Kevlar composite failed in two major modes; fiber fracture by the typical splitting process along with, extensive longitudinal matrix and interfacial shear fracture. UD kenaf structure observed a good interlayer bonding and low matrix cracking/debonding. Damage in composite with woven kenaf shows weak kenaf‐matrix bonding. Composite with kenaf mat contains the high void in laminates and poor interfacial bonding. These results motivate us to further study the potential of using kenaf in woven and UD structure in hybrid composites to improve the ballistic application, for example, vehicle spall‐liner. POLYM. COMPOS., 36:1469–1476, 2015. © 2014 Society of Plastics Engineers  相似文献   

11.
Bamboo fibers reinforced unsaturated polyester (UPE) composites were prepared by compression molding. Effects of fiber extraction, morphology, and chemical modification on the mechanical properties and water absorption of the bamboo fibers‐UPE composites were investigated. Results showed that the unidirectional original bamboo fibers resulting composites demonstrated the highest tensile strength, flexural strength, and flexural modulus; the 30–40 mesh bamboo particles resulting composites had the lowest tensile strength and flexural strength, but had comparable flexural modulus with that of chemical pulp fibers. The treatment of bamboo fibers with 1,6‐diisocyanatohexane (DIH) and 2‐hydroxyethyl acrylate (HEA) significantly increased the tensile strength, flexural strength and flexural modulus, and water resistance of the resulting composites. Fourier Transform Infrared and X‐ray photoelectron spectroscopy analyses showed that DIH and HEA were covalently bonded onto bamboo fibers. Scanning electron microscopic images of the fractured surfaces of the composites showed that the treatment of bamboo fibers greatly improved the interfacial adhesion between the fibers and UPE resins. The water absorption kinetics of the composites was also investigated; and the results showed that the water absorption of the composites fitted Fickian behavior well. POLYM. COMPOS., 37:1612–1619, 2016. © 2014 Society of Plastics Engineers  相似文献   

12.
Short bamboo fiber reinforced polypropylene composites were prepared by incorporation of various loadings of chemically modified bamboo fibers. Maleic anhydride grafted polypropylene (MA‐g‐PP) was used as compatibilizer to improve fiber–matrix adhesion. The effects of bamboo fiber loading and modification of the resin on the physical, mechanical, thermal, and morphological properties of the bamboo reinforced modified PP composites were studied. Scanning electron microscopy studies of the composites were carried out on the interface and fractured surfaces. Thermogravimetric analysis and IR spectroscopy were also carried out. At 50% volume fraction of the extracted bamboo fiber in the composites, considerable increase in mechanical properties like impact, flexural, tensile, and thermal behavior like heat deflection temperature were observed. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

13.
The objective of this research was to evaluate the effect of kenaf fiber orientation and furnish formulation on the properties of laminated natural fiber–polymer composites (LNPC). The uniaxial fiber orientation provided property enhancement of the LNPC. The randomly oriented kenaf fibers, regardless of fiber contents in the laminates, provided an equal performance compared to the composites made of 25% fiber glass reinforced polyvinyl ester resin in the same laboratory processing conditions. Thermal properties of the laminates obtained from thermal gravimetry with differential scanning calorimetry (TG‐DSC) showed that the melting point (Tm) of the polypropylene (PP) film laminates decreased, and the crystallization peak increased as the kenaf fiber content in the laminates increased. The surface morphology results of the kenaf fiber and fractures of the laminates showed that some fibers pulled out from the matrix. The mechanical properties increased as the kenaf fiber content increased. The tensile stress of the laminated composites fabricated with unidirectional fiber orientation was about 2–4 times higher than those with the randomly oriented samples. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers  相似文献   

14.
Poly(styrene‐co‐acylonitrile) was used to modify diglycedyl ether of bisphenol‐A type epoxy resin cured with diamino diphenyl sulfone and the modified epoxy resin was used as the matrix for fiber‐reinforced composites (FRPs) to get improved mechanical properties. E‐glass fiber was used as fiber reinforcement. The tensile, flexural, and impact properties of the blends and composites were investigated. The blends exhibited considerable improvement in mechanical properties. The scanning electron micrographs of the fractured surfaces of the blends and tensile fractured surfaces of the composites were also analyzed. The micrographs showed the influence of morphology on the properties of blends. Results showed that the mechanical properties of glass FRPs increased gradually upon fiber loading. Predictive models were applied using various equations to compare the mechanical data obtained theoretically and experimentally. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

15.
Physical properties of unsaturated polyester resins (UPE resins) prepared from glycolyzed poly (ethylene terephthalate) (PET) and PET/cotton blended fabrics were investigated. Initially, PET and PET/cotton blended fabrics were chemically recycled by glycolysis. The depolymerizations were carried out in propylene glycol with the presence of zinc acetate as a catalyst. The reaction time was varied at 4, 6, and 8 h. The glycolyzed products were then esterified using maleic anhydride to obtain UPE resins. The prepared resins were cured using styrene monomer, methyl ethyl ketone peroxide, and cobalt octoate as a crosslinking agent, an initiator and an accelerator, respectively. The cured resin products were tested for their mechanical properties and thermal stability. The results indicated that, among the fabric based resins, one prepared from the 8‐h glycolyzed product possessed the highest mechanical properties those are tensile strength, tensile modulus, flexural strength, impact strength, and hardness. The highest thermal stability was also found in the cured resin prepared from the 8‐h glycolyzed product. The mechanical properties of fabric based resins were slightly lower than those of the bottle based resin. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 2536–2541, 2007  相似文献   

16.
This article presents the results of a study of the processing and physicomechanical properties of environmentally friendly wood‐fiber‐reinforced poly(lactic acid) composites that were produced with a microcompounding molding system. Wood‐fiber‐reinforced polypropylene composites were also processed under similar conditions and were compared to wood‐fiber‐reinforced poly(lactic acid) composites. The mechanical, thermomechanical, and morphological properties of these composites were studied. In terms of the mechanical properties, the wood‐fiber‐reinforced poly(lactic acid) composites were comparable to conventional polypropylene‐based thermoplastic composites. The mechanical properties of the wood‐fiber‐reinforced poly(lactic acid) composites were significantly higher than those of the virgin resin. The flexural modulus (8.9 GPa) of the wood‐fiber‐reinforced poly(lactic acid) composite (30 wt % fiber) was comparable to that of traditional (i.e., wood‐fiber‐reinforced polypropylene) composites (3.4 GPa). The incorporation of the wood fibers into poly(lactic acid) resulted in a considerable increase in the storage modulus (stiffness) of the resin. The addition of the maleated polypropylene coupling agent improved the mechanical properties of the composites. Microstructure studies using scanning electron microscopy indicated significant interfacial bonding between the matrix and the wood fibers. The specific performance evidenced by the wood‐fiber‐reinforced poly(lactic acid) composites may hint at potential applications in, for example, the automotive and packaging industries. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4856–4869, 2006  相似文献   

17.
This research investigates the physical and mechanical properties of hybrid composites made of epoxy reinforced by kenaf and flax natural fibers to investigate the hybridization influences of the composites. Pure and hybrid composites were fabricated using bi-directional kenaf and flax fabrics at different stacking sequences utilizing the vacuum-assisted resin infusion method. The pure and hybrid composites' physical properties, such as density, fiber volume fraction (FVF), water absorption capacity, and dimensional stability, were measured. The tests of tensile, flexural, interlaminar shear and fracture toughness (Mode II) were examined to determine the mechanical properties. The results revealed that density remained unchanged for the hybrid compared to pure kenaf/epoxy composites. The tensile, flexural, and interlaminar shear performance of flax/epoxy composite is improved by an increment of kenaf FVF in hybrid composites. The stacking sequence significantly affected the mechanical properties of hybrid composites. The highest tensile strength (59.8 MPa) was obtained for FK2 (alternative sequence of flax and kenaf fibers). However, FK3 (flax fiber located on the outer surfaces) had the highest interlaminar shear strength (12.5 MPa) and fracture toughness (3302.3 J/m2) among all tested hybrid composites. The highest water resistance was achieved for FK5 with the lowest thickness swelling.  相似文献   

18.
A bio-based monomer, methacrylated vanillyl alcohol (MVA), had been synthesized from vanillyl alcohol with methacrylate anhydride (MAA) via a solvent-free, efficient method. The synthesis of MVA was confirmed by Fourier transform infrared (FTIR) and proton nuclear magnetic resonance (1H NMR). It was used to copolymerize with acrylated epoxidized soybean oil (AESO) to prepare a bio-based resin (MVA–AESO). Excess MAA of MVA synthesis was further used to modify AESO with hydroxyl groups, generating (MVA–MAESO) with higher unsaturation degree. Their chemical structure and modification were characterized using 13C NMR and Fourier transform infrared analyses. Pure AESO and MVA resins were used to compare with MVA–AESO and MVA–MAESO in terms of their viscosity, curing performance, mechanical, and thermal properties. The synthesized MVA–AESO and MVA–MAESO resins showed much lower viscosities than pure AESO due to the dilution of MVA. In addition, the incorporation of MVA reduced curing temperatures, activation energies which caused MVA–AESO and MVA–MAESO had higher curing degree than pure AESO. With the combination of MVA and modification of MAA, flexible AESO networks exhibited superior flexural properties, storage modulus, glass-transition temperature, and thermal stability. Furthermore, the biodegradation of the formulated bio-based resins were also investigated. Results showed that the addition of monomer and the increase in the content of CC bonds did not significantly affect the biodegradability of AESO, which may be due to the fact that the degradable groups of AESO were not affected. This environmentally friendly, low (volatile organic) resin, prepared by a high efficiency and environmental protection synthetic route, can potentially replace typical petroleum-based thermosets for the production environmentally friendly thermosetting resins. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2020 , 137, 48827.  相似文献   

19.
A feasibility study on the pultrusion of a glass fiber reinforced polystyrene (PS) has been conducted using a proprietary method. The styrene prepolymer synthesized in this study was prepared from blends of styrene monomer and benzoyl peroxide (BPO). The process feasibility, dynamic mechanical properties, and postformability of the glass fiber reinforced PS by pultrusion have been investigated. By means of gel permeation chromatography, 1H nuclear magnetic resonance (1H-NMR), and a Brookfield viscometer, the molecular weight, conversion, and viscosity of the styrene prepolymer were obtained. From the investigations of the long pot life of styrene prepolymer, the high reactivity of styrene prepolymer, and excellent fiber wet-out, it was found that the PS resin showed excellent process feasibility for pultrusion. The dynamic storage modulus (E') of pultruded glass fiber reinforced PS composites increased with increasing die temperature, filler content, postcuring and glass fiber content, and with decreasing pulling rate. The composite can be postformed by thermoforming under pressure, and mechanical properties of postformed composites can be improved.  相似文献   

20.
Unsaturated polyester (UPE) resin including styrene monomer was mixed with organophilic montmorillonite (MMT) clay and its crosslinking polymerization reaction was done in the presence of free‐radical initiator. MMT clay was modified with cetyl trimethly ammonium bromide and trimethoxy vinyl silane. The nanocomposites were characterized by X‐ray diffraction (XRD), atomic force microscopy (AFM), scanning electron microscopy (SEM), thermogravimetric and dynamic mechanical analyses (TGA and DMA). The exfoliated nanocomposite structure was obtained when the MMT clay was modified in the presence of both modifiers, whereas individual modifications all resulted in intercalated structures. The exfoliated UPE nanocomposite exhibited better thermal and dynamic mechanical properties when compared with pure UPE and other composites, even with 3 wt% clay loading. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers  相似文献   

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