Ultrasonic improvement of weld line strength of injection‐molded polystyrene and polystyrene/polyethylene blend parts

The effect of melt temperature, ultrasonic oscillations, and induced ultrasonic oscillations modes on weld line strength of polystyrene (PS) and polystyrene/polyethylene (PS/HDPE) (90/10) blend was investigated. The results show that the increase of melt temperature is beneficial to the increase of weld line strength of PS and PS/HDPE blend. Compared with PS, the increase of melt temperature can greatly enhance the strength of PS/HDPE blends. For PS, the presence of ultrasonic oscillations can enhance the weld line strength of PS at different melt temperatures. But for PS/HDPE blends, the presence of ultrasonic oscillations can improve the weld line strength when the melt temperature is 230°C, but when the melt temperature is 195°C, the induced ultrasonic oscillations hardly enhance the weld line strength. Compared with Mode I (ultrasonic oscillations were induced into the mold at the whole process of injection molding), the induced ultrasonic oscillations as Mode II (ultrasonic oscillations were induced into the mold after injection mold filling) is more effective at increasing the weld line strength of PS and PS/HDPE blends. The mechanism for ultrasonic improvement of weld line strength was also studied. POLYM. ENG. SCI., 45:1666–1672, 2005. © 2005 Society of Plastics Engineers     

Epoxy–novolac interpenetrating network adhesive for bonding of plasma-nitrided titanium

This investigation highlights rationale to synthesize epoxy–novolac adhesive by novel interpenetrating network (IPN) technique. Physicochemical characteristics of the plain adhesive and IPN adhesive were carried out by Fourier transform infrared spectroscopy and thermal gravimetric analysis. Performing lap-shear test carried out plasma-nitrided titanium was fabricated with these adhesives and mechanical property of these adhesives. The blend of epoxy and novolac was optimized at 4:1 ratio, and the formation of IPN was confirmed by the suppression of creep with reference to neat epoxy and its swelling behavior. The adhesive with IPN shows significantly higher thermal stability than epoxy and leaves higher amount of residuals at the elevated temperature. Due to surface modification of titanium by plasma nitriding, wetting characteristics of titanium increases considerably and consequently, there was a significant increase in lap-shear strength adhesively of bonded titanium substrate.     

Effect of confinement on glass dynamics and free volume in immiscible polystyrene/high‐density polyethylene blends

The effect of confinement on glass dynamics combined with the corresponding free volume changes of amorphous polystyrene (PS) in blends with semi‐crystalline high‐density polyethylene (HDPE) have been investigated using thermal analyses and positron annihilation lifetime spectroscopy (PALS). Two different glass transition temperatures (T_g) were observed in a PS/HDPE blend due to the dissimilarity in the chemical structure, consistent with an immiscible blend. However, T_g of PS in the incompatible PS/HDPE blend showed an upward trend with increasing PS content resulting from the confinement effect, while T_g of the semi‐crystalline HDPE component became lower than that of neat HDPE. Moreover, the elevation of T_g of PS was enhanced with a decrease of free volume radius by comparing annealed and unannealed PS/HDPE blends. Positron results showed that the free volume radius clearly decreased with annealing for all compositions, although the free volume hole size agreed well with linear additivity, indicating that there was only a weak interaction between the two components. Combining PALS with thermal analysis results, the confinement effect on the glass dynamics and free volume of PS phase in PS/HDPE blends could be attributed to the shrinkage of HDPE during crystallization when HDPE acted as the continuous phase. © 2015 Society of Chemical Industry     

Morphology and texture of high-density polyethylene–polystyrene blends deformed by plane-strain compression

The blends of high-density polyethylene (HDPE) with atactic polystyrene (PS) were deformed plastically by plane-strain compression in a channel die. The samples were deformed up to the true strain 1.8 (compression ratio 6) in three temperature regimes: below, near, and above the glass transition temperature of polystyrene component. The morphology and the texture of crystalline component in the deformed blend samples were investigated by means of scanning electron microscopy and wide angle X-ray diffraction (pole figures technique). It was found that the deformation process in the blend of immiscible HDPE and PS does not differ markedly from the deformation of the one-component system from the point of view of the deformation mechanisms involved. The crystalline textures of the blend samples are qualitatively the same as in the plain HDPE deformed under similar conditions. The active deformation mechanisms are the same in deformation of both the plain HDPE and HDPE/PS blend. The mechanism identified are crystallographic slips: (100)[001], (100)[010], and (010[001] supported by the interlamellar slip. The presence of PS in blends modifies to some extent the deformation process and resulting orientation of the crystalline component of HDPE by modification of the stress distribution within HDPE matrix around PS inclusions. This influence is much stronger at low deformation temperatures, when PS is in a glassy state, than at temperatures above T_g of PS. © 1996 John Wiley & Sons, Inc.     

Injection and compression molding of polystyrene/high-density polyethylene blends—phase morphology and tensile behavior

Processing and compatibilization effects on the phase morphology and the tensile behavior of blends of polystyrene and high-density polyethylene (PS/HDPE) were investigated. As predicted by theory, high shear rates encountered during extrusion blending led to efficient minor phase emulsification in immiscible PS/HDPE blends for which the viscosity ratio approaches unity. Consequently, the emulsifying effect of a styrene/ethylene-butylene/styrene (SEBS) compatibilizer was found to be negligible. In the subsequent molding process, disintegration, shape relaxation and coarsening of the minor phase domains were found to be responsible for the morphological evolution. In the compression molding process, morphological observations showed that the rate of minor phase coarsening followed the predictions of the Ostwald ripening theory, in agreement with the rheological analysis. In the injection molding process, minor phase coarsening was attributed to shear coalescence. Tensile tests performed on compression molded and injection molded blends showed that the mechanical behavior of PS/HDPE blends depend strongly upon the matrix orientation as well as the dispersed phase morphology and orientation. In both postforming operations, compatibilization effects on the morphological stability and the tensile behavior of PS/HDPE blends were found to be dependent upon the composition and the rheological behavior of the blend. Evidence of adhesion between the PS and HDPE phases was observed in the presence of SEBS in HDPE-rich blends.     

Effect of the high‐density polyethylene melt index on the microcellular foaming of high‐density polyethylene/polypropylene blends

The effect of high‐density polyethylene (HDPE)/polypropylene (PP) blending on the crystallinity as a function of the HDPE melt index was studied. The melting temperature and total amount of crystallinity in the HDPE/PP blends were lower than those of the pure polymers, regardless of the blend composition and melt index. The effects of the melt index, blending, and foaming conditions (foaming temperature and foaming time) on the void fractions of HDPEs of various melt indices and HDPE/PP blends were also investigated. The void fraction was strongly dependent on the foaming time, foaming temperature, and blend composition as well as the melt index of HDPE. The void fraction of the foamed 30:70 HDPE/PP blend was always higher than that of the foamed 50:50 HDPE/PP blend, regardless of the melt index. The microcellular structure could be greatly improved with a suitable ratio of HDPE to PP and with foaming above the melting temperature for long enough; however, using high‐melt‐index HDPE in the HDPE/PP blends had a deleterious effect on both the void fraction and cell morphology of the blends. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 364–371, 2004     

Effect of maleic anhydride grafting on nanokaolinclay reinforced polystyrene/high density polyethylene blends

Nanofillers have revolutionized the field of polymer modification. Modification of polymer blends with nanofillers opens up a myriad of opportunities to develop materials of choice. Polystyrene (PS) and high density polyethylene (HDPE) are two widely used standard plastics. To generate high modulus and strength a PS rich blend of PS/HDPE (80/20) was selected and the blend was modified using low cost nanokaolin clay, a 1:1 alumina silicate. The effect of maleic anhydride grafted PS/PE as compatibilizer in this system was studied. The incorporation of the compatibilizer improves the mechanical properties. This can be correlated with better interfacial adhesion as evidenced by scanning electron microscopy. The optimum in these properties was obtained at a compatibilizer concentration of 10–15%. The composites were characterized byX‐ray diffraction, differential scanning calorimetric, and dynamic mechanical analyzer techniques. This study shows that kaolin can be used as potential modifier of PS/HDPE blend. POLYM. COMPOS. 2012. © 2012 Society of Plastics Engineers     

Improved compatibility of high‐density polyethylene/poly(ethylene terephthalate) blend by the use of blocked isocyanate group

The blocked isocyanate group (BHI) was synthesized to improve the storage stability of HI (2‐hydroxyethyl methacrylate combined with isophorone diisocyanate) and characterized by Fourier transform infrared spectroscopy (FTIR). High‐density polyethylene grafted with the blocked isocyanate group (HDPE‐g‐BHI) was used as a reactive compatibilizer for an immiscible high‐density polyethylene/poly(ethylene terephthalate) (HDPE/PET) blend. A possible reactive compatibilization mechanism is that regenerated isocyanate groups of HDPE functionalized by BHI react with the hydroxyl and carboxyl groups of PET during melt blending. The HDPE‐g‐BHI/PET blend showed the smaller size of a dispersed phase compared to the HDPE/PET blend, indicating improved compatibility between HDPE and PET. This increased compatibility was due to the formation of an in situ graft copolymer, which was confirmed by dynamic mechanical analysis. Differential scanning calorimetry (DSC) analysis represented that there were few changes in the crystallinity for the continuous PET phase of the HDPE‐g‐BHI/PET blends, compared with those of the HDPE/PET blends at the same composition. Tensile strengths and elongations at the break of the HDPE‐g‐BHI/PET blends were greater than those of the HDPE/PET blends. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1017–1024, 2000     

Deformation mechanisms and fracture toughness of polystyrene/high‐density polyethylene blends compatibilized by triblock copolymer

A dilatometric technique was used to explore the tensile deformation mechanisms of polystyrene (PS)/high‐density polyethylene (HDPE) blends compatibilized by a styrene–ethylene–butylene–styrene (SEBS) triblock copolymer. The volume change of the sample during a uniaxial tensile process was determined with two extensometers, and it provided useful information concerning the tensile deformation mechanism. A simple model was used in this study in order to obtain quantitative information on the separate contributions of several possible deformation modes to the total deformation. The results indicated that elastic deformation was the main deformation mode for PS. However, elastic deformation was the main mode of deformation prior to yielding for SEBS compatibilized PS/HDPE blends; thereafter the plastic deformations (including shear and crazing) appeared to dominate over the elastic deformation. Moreover, crazing was the main plastic deformation mode for the blend containing 20 wt % HDPE, and shear deformation became predominant when the HDPE content was further increased. Finally, the essential work concept was used to determine the fracture toughness of the typical ductile PS/HDPE/SEBS 10/80/10 blends. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 2024–2033, 2000     

Investigation into the morphology and mechanical properties of melt‐drawn filaments from uncompatibilized blends of polystyrene and high‐density polyethylene

Uncompatibilized immiscible blends of polystyrene (PS) and high‐density polyethylene (HDPE) were melt‐processed in a single‐screw extruder fitted with a fine screen mesh and capillary die and were further drawn into filaments to produce near‐nanoscale immiscible domains. The resultant morphologies and mechanical properties were studied for these structures in which load transfer is achieved solely by mechanical linkages between blend domains. The morphology of the blends revealed co‐continuity approximately in the range of 45–47 volume percent PS. The development of a three‐dimensional co‐continuous network in 45 vol% PS, as revealed by morphology observations, was also related to a decrease in extruder output rate in this region, an indicator of the melt interaction of the two phases as co‐continuity is achieved. Image analysis revealed submicron fibrillar structures near the phase inversion composition where domain sizes ranged from 6–220 nm with an average domain size of 90 nm. Tensile modulus increased with increasing PS content (E = 2.7 GPa at 47% PS) over the entire blend range with values greater than the rule of mixtures up to 50% PS. Strain to failure did not seem to be influenced by co‐continuous morphologies and the fine dispersion of PS domains appears to constrain the fundamentally high strain of HDPE. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1616–1625, 2007     

The Effect of Adhesive Thickness on the Mechanical Behavior of a Structural Polyurethane Adhesive

One parameter that influences the adhesively bonded joints performance is the adhesive layer thickness. Hence, its effect has to be investigated experimentally and should be taken into consideration in the design of adhesive joints. Most of the results from literature are for typical structural epoxy adhesives which are generally formulated to perform in thin sections. However, polyurethane adhesives are designed to perform in thicker sections and might have a different behavior as a function of adhesive thickness. In this study, the effect of adhesive thickness on the mechanical behavior of a structural polyurethane adhesive was investigated. The mode I fracture toughness of the adhesive was measured using double-cantilever beam (DCB) tests with various thicknesses of the adhesive layer ranging from 0.2 to 2 mm. In addition, single lap joints (SLJs) were fabricated and tested to assess the influence of adhesive thickness on the lap-shear strength of the adhesive. An increasing fracture toughness with increasing adhesive thickness was found. The lap-shear strength decreases as the adhesive layer gets thicker, but in contrast to joints with brittle adhesives the decrease trend was less pronounced.     

Creep resistance of wood‐filled polystyrene/high‐density polyethylene blends

Creep, the deformation over time of a material under stress, is one characteristic of wood‐filled polymer composites that has resulted in poor performance in certain applications. This project was undertaken to investigate the advantages of blending a plastic of lower‐creep polystyrene (PS) with high‐density polyethylene (HDPE) at ratios of 100:0, 75:25, 50:50, 25:75, and 0:100. These various PS–HDPE blends were then melt blended with a short fiber‐length wood flour (WF). Extruded bars of each blend were examined to measure modulus of elasticity and ultimate stress. Increasing the ratio of WF increased modulus of elasticity in all composites, except between 30 and 40% WF, whereas the effect of WF on ultimate stress was variable, depending on the composite. Scanning electron microscopic images and thermal analysis indicated that the wood particles interacted with the PS phase, although the interactions were weak. Finally, creep speed was calculated by using a three‐point bending geometry with a load of 50% of the ultimate stress. Creep decreased only slightly with increasing WF content but more significantly with increasing PS content, except at pure PS. The WF/75PS–25HDPE blend showed the least creep. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 79: 418–425, 2001     

The Effect of Multiple Compatibilizers on the Impact Properties of Polypropylene/Polystyrene (PP/PS) Blend

Effects of compatibilizers on impact properties of polypropylene/ polystyrene (PP/PS) blends were studied and carried out through melt blending using co- rotating twin-screw extruder. A combination of two compatibilizers, maleic anhydride grafted polypropylene (PP-g-MA) and styrene maleic anhydride (SMA) was applied into PP/PS blends. Results from the Izod impact strengths, SEM observations and contact angle measurements in PP(50)/PS(50) blends indicated a better compatibilization effect with the use of dual compatibilizers. This was most probably due to improved adhesion between phases in PP/PS blend systems. The use of dual compatibilizers in the blend compositions produced higher impact properties in the PP/PS blend systems compared to single compatibilizer system.     

Studies on binary and ternary blends of polypropylene with SEBS,PS, and HDPE. II. Tensile and impact properties

Studies are reported on tensile and impact properties of several binary and ternary blends of polypropylene (PP), styrene-b-ethylene-co-butylene-b-styrene triblock copolymer (SEBS), high-density polyethylene (HDPE), and polystyrene (PS). The blend compositions of the binary blends PP/X were 10 wt % X and 90 wt % PP, while those of the ternary blends PP/X/Y were 10 wt % of X and 90 wt % of PP/Y, or 10 wt % Y and 90 wt % PP/X (PP/Y and PP/X were of identical composition 90:10); X, Y being SEBS, HDPE, or PS. The results are interpreted for the effect of each individual component by comparing the binary blends with the reference system PP, and the ternary blends with the respective binary blends as the reference systems. The ternary blend PP/SEBS/HDPE showed properties distinctly superior to those of PP/SEBS/PS or the binary blends PP/SEBS and PP/HDPE. Differences in the tensile yield behavior of the different samples and their correlation with impact strength suggested shear yielding as the possible mechanism of enhancement of impact strength. Scanning electron microscopic study of the impact fractured surfaces also supports the shear yielding mechanism of impact toughening of these blends.     

Phase continuity and inversion in polystyrene/poly(methyl methacrylate) blends

Dual-phase continuity and phase inversion of polystyrene (PS)/poly(methyl methacrylate) (PMMA) blends processed in a twin-screw extruder was investigated using a selective extraction technique and scanning electron microscopy. Emphasis was placed on investigating the effects of viscosity ratio, blend composition, processing variables (mixing time and annealing) and diblock copolymer addition on the formation of bi-continuous phase structure (BPS) in PS/PMMA blends. The experimental results were compared with the volume fraction of phase inversion calculated with various semi-empirical models. The results showed that the formation of a BPS strongly depends on the blend composition and the viscosity ratio of the constituent components. Furthermore, BPS was found in a wide volume fraction interval. Increasing the mixing time and the addition of diblock copolymer, both led to a narrowing range of volume fraction in which BPS exists. Quiescent annealing coarsened the structure but indicated no qualitative changes. Some model predictions for phase inversion could predict qualitative aspects of the observed windows of co-continuity but none of the models could account quantitatively for the observed data.     

Compatibilizers for recycling of the plastic mixture wastes. II. The effect of a compatibilizer for binary blends on the properties of ternary blends

In this article, we discuss the effect of a compatibilizer for binary blends on the properties of ternary blends composed of high‐density polyethylene (HDPE), polypropylene (PP), or polystyrene (PS) and poly(vinyl chloride) (PVC) virgin polymers with a simulated waste plastics fraction. Chlorinated polyethylene (CPE), ethylene–propylene rubber (EPR), and their 1/1 (w/w) mixture were tested as compatibilizers for the HDPE/PP/PVC ternary blend. CPE, styrene‐ethylene‐propylene block copolymer (SEP), or their 1/1 (w/w) mixture were tested as compatibilizers for the HDPE/PS/PVC ternary blend. The composition of the ternary blends were fixed at 8/1/1 by weight ratio. The amount of the compatibilizer was 3 phr. Rheological, mechanical, and thermal properties were measured. For the 8/1/1 HDPE/PP/PVC ternary blends, the tensile strength was slightly decreased, but the impact strength was significantly increased by adding EPR, CPE, or their mixture. EPR exhibited the most significant impact modification effect for the ternary blends. In a similar way, for 8/1/1 HDPE/PS/PVC ternary blends, on adding SEP, CPE, or their mixture, the tensile strength was slightly decreased, but the impact strength was noticeably increased. It was found that the SEP worked much better as an impact modifier for the ternary blends than CPE or the SEP/CPE mixture did. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1048–1053, 2000     

Mechanical behaviors of ethylene/styrene interpolymer compatibilized polystyrene/polyethylene blends

In this study, ethylene/styrene interpolymer was used as a compatibilizer for the blends of polystyrene (PS) and high‐density polyethylene (HDPE). The mechanical properties including tensile and impact properties and morphology of the blends were investigated by means of uniaxial tension, instrumented falling‐weight impact measurements, and scanning electron microscopy. Tensile tests showed that the yield strength of the PS/HDPE/ESI blends decreases considerably with increasing HDPE content. However, the elongation at break of the blends tended to increase significantly with increasing HDPE content. The excellent tensile ductility of the HDPE‐rich blends resulted from shield yielding of the matrix. Izod and Charpy impact measurements indicated that the impact strength of the blends increases slowly with HDPE content up to 40 wt %; thereafter, it increases sharply with increasing HDPE content. The impact energy of the HDPE‐rich blends exceeded that of pure HDPE, implying that the HDPE polymer can be further toughened by the incorporation of brittle PS minor phase in the presence of ESI compatibilizer. The correlation between the impact property and morphology of the blends is discussed. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 4001–4007, 2007     

Mechanical behavior of injection-molded polystyrene/polyethylene blends: Fracture toughness vs. fatigue crack propagation

Blends of polystyrene and polyethylene (PS/PE), including belnds in which a styrene/ethylene-butylene/styrene (SEBS) terpolymer was employed as a compatibilizer, were studied. Their rheology showed that the effect of the addition of SEBS to PS/PE blends was strongly affected by the blend composition and the shear rates involved in the blending and post-forming processes. The addition of PE to PS led to a reduction of fracture toughness compared with that of PS. This effect was attributed to the fine minor phase morphology of the blends obtained after extrusion blending and injection molding. The fatigue crack propagation (FCP) results showed that the fatigue crack growth rates were significantly reduced at low and moderate range of stress intensity factor (ΔK) by the presence of PE. Performance was enhanced when SEBS was present. The results also showed that both the fracture toughness and the FCP behavior of the blends were strongly dependent on the loading direction, the minor phase morphology, the composition of the blend, and, to a lesser degree, the presence of a compatibilizer. This study demonstrates that the fracture toughness and the FCP performance of such polymer blends can vary inversely.     

Study on morphology of ternary polymer blends. I. Effects of melt viscosity and interfacial interaction

The morphology of some ternary blends was investigated. In all of the blends polypropylene, as the major phase, was blended with two different minor phases, ethylene–propylene–diene terpolymer (EPDM) or ethylene–propylene–rubber (EPR) as the first minor phase and high‐density polyethylene (HDPE) or polystyrene (PS) as the second minor phase. All the blends were investigated in a constant composition of 70/15/15 wt %. Theoretical models predict that the dispersed phase of a multiphase polymer blend will either form an encapsulation‐type phase morphology or phases will remain separately dispersed, depending on which morphology has the lower free energy or positive spreading coefficient. Interfacial interaction between phases was found to play a significant role in determining the type of morphology of these blend systems. A core–shell‐type morphology for HDPE encapsulated by rubber was obtained for PP/rubber/PE ternary blends, whereas PP/rubber/PS blends showed a separately dispersed type of morphology. These results were found to be in good agreement with the theoretical predictions. Steady‐state torque for each component was used to study the effect of melt viscosity ratio on the morphology of the blends. It was found that the torque ratios affect only the size of the dispersed phases and have no appreciable influence on the type of morphology. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 1129–1137, 2001     

废聚苯乙烯泡沫塑料胶粘剂的制备与性能分析

以废PS(聚苯乙烯)泡沫塑料为主要原料,乙酸乙酯、甲苯、丙酮和四氯化碳为混合溶剂,制备溶剂型PS胶粘剂。采用单因素试验法和正交试验法探讨了PS含量、低毒性混合溶剂的选择及配比等对PS胶粘剂性能的影响。研究结果表明:当V(四氯化碳)∶V(乙酸乙酯)∶V(甲苯)∶V(丙酮)=1∶8∶3∶2或2∶4∶3∶4时,相应溶剂型PS胶粘剂的综合性能优于市售白乳胶;该PS胶粘剂对木材、铁片、玻璃和塑料的剪切强度依次为4.8、4.0、3.0、1.0 MPa,并且其制备工艺简单,不产生二次污染,具有良好的应用前景。