Thermal decomposition of 3,3,6,6,9,9-hexaethyl-1,2,4,5,7,8-hexaoxacyclononane in solution and its use in methyl methacrylate polymerization

The kinetics of the thermal decomposition reaction of diethylketone triperoxide (3,3,6,6,9,9-hexaethyl-1,2,4,5,7,8-hexaoxacyclononane, DEKTP) in ethylbenzene solution were studied in the temperature range of 120.0–150.0 °C and at an initial concentration range of 0.01–0.10 M. This peroxide was used as a new initiator in methyl methacrylate (MMA) polymerization process at high temperatures (110.0–140.0 °C) in ethylbenzene solution. The effects of initiator concentration and reaction temperature on the polymerization rate were investigated in detail. Thus, activation parameters of the solution polymerization process (ΔE _d* = 83.3 kJ mol⁻¹ and ΔE _p* − ΔE _t*/2 = 54.0 kJ mol⁻¹) will be obtained. DEKTP can effectively act as initiator in MMA polymerization and its performance is similar to that presented by a multifunctional initiator resulting in high-molecular weight polymethylmethacrylate with a high reaction rate.     

Synthesis and regular reflection property of cocoon-like poly(methyl methacrylate) particles by seeded suspension polymerization

Synthesis and optical properties of cocoon-like poly(methyl methacrylate) (CPM) particles in the size range of D _n  = 3.0–6.5 μm were studied. The synthesis of these anisotropic particles consists of two steps. The spherical poly(methyl methacrylate) (PMA) particles (D _n  = 2.2–5.5 μm) cross-linked by 0.2–0.8 wt% ethylene glycol dimethacrylate (EGDMA) were prepared by dispersion polymerization, using a combination of poly(vinyl pyrrolidone) (PVP) and sodium di-(2-ethylhexyl) sulfosuccinate (NaEHS) as a stabilizer in 94:840 water–methanol. Then, a suspension polymerization of 9:1 methyl methacrylate (MMA)/EGDMA in the presence of the PMA particles as seed at 85 °C in water gave non-spherical, cocoon-like CPM particles, depending on the cross-linking densities of PMA particles. The cocoon-like CPM particles (D _n,c  = 4.0 μm) showed the characteristic features of regular reflection, which can not be attained for conventional poly(methyl methacrylate) particles with a spherical shape. The effects of seed PMA particles with different properties on the formation of cocoon-like CPM particles and their regular reflection properties are described.     

Semicontinuous heterophase polymerization of methyl methacrylate in the presence of reactive surfactant HITENOL BC10

Semicontinuous heterophase polymerization was used to copolymerize methyl methacrylate (MMA) with reactive surfactant HITENOL BC10 (HBC10) at 60 °C using sodium dodecyl sulfate as pre-stabilizing agent and potassium persulfate as initiator. The mixture of MMA and HBC10 was added at constant rate in continuous mode varying the MMA/HBC10 ratio. High-polymerization rates were observed, decreasing as the MMA/HBC10 ratio decreased. Latexes with polymer content near 20% and polymer to surfactant (P/S) weight ratios between 5 and 15 were obtained. Particle sizes distribution were bimodal in all cases with a tendency to be monomodal as HBC10 concentration increased which was ascribed to enhanced particle stabilization by the presence of HBC10. The average particle diameters at the end of polymerizations for the first and second populations were around 10 and 50 nm, respectively. Very high average molecular weights were observed (1.4 × 10⁶ ≤ M _w  ≤ 2.1 × 10⁶ g/mol), which decreased when HBC10 concentration increased. The corresponding polydispersity indexes (M _w /M _n ) were in the range of 1.45–2.24.     

Polymerization of ethylene to branched poly(ethylene)s using <Emphasis Type="Italic">ansa</Emphasis>-η<Superscript>5</Superscript>-monofluorenyl cyclohexanolato zirconium(IV) complex/methylaluminoxane

ansa-η⁵-Monofluorenyl cyclohexanolato zirconium complex 3 was shown to be active for the polymerization of ethylene when activated with methylaluminoxane (MAO) at 5 bar. Up to a polymerization temperature of 40 °C, 3/MAO resulted in linear poly(ethylene)s with saturated chain ends. However, at polymerization temperatures of 60, 80, and 100 °C, a mixture of branched poly(ethylene)s, linear α-olefins and long chain alkanes was obtained. The poly(ethylene)s produced at 80 and 100 °C exhibited a bimodal molecular weight distribution indicative of multiple active species. Very high molecular weight (M _v > 5 × 10⁵) linear poly(ethylene)s were obtained using 3/MAO at 25 °C.     

Synthesis and characterization of some new aromatic polyoxadiazoles through cyclodehydration of polyhydrazides

A series of new polyhydrazides containing pyridine heterocyclic ring, bearing bulky aromatic pendent groups, were synthesized from the reaction of diacid chlorides with dihydrazides via low-temperature solution polycondensation. All the polymers were readily soluble in polar solvents such as N,N-dimethylformamide (DMF), dimethyl sulfoxide (DMSO), dimethylacetamide (DMAc), and 1-methyl-2-pyrrolidone (NMP) and showed inherent viscosities equal to 0.38–0.68 dL/g. They indicated glass transition temperatures (T _g) ranging from 190 to 220 °C. Polyhydrazides were subjected to cyclodehydration to prepare poly(1,3,4-oxadiazole)s either by thermally or chemically cyclodehydration approximately in the region of 150–320 °C. The poly(1,3,4-oxadiazole)s, made by chemically cyclodehydration exhibited T _gs of 220–250 °C and inherent viscosities equal to 0.38–0.62 dL/g, while the PODs made via thermally cyclodehydration of polyhydrazides did not show any glass transition and exhibited inherent viscosities equal to 0.39–0.66 dL/g. The former polymers were soluble in conc. H₂SO₄ and partially soluble in hot DMF, NMP, DMSO, and DMAc, and the latter were only soluble in conc. H₂SO₄. They had useful levels of thermal stability and were stable up to 450 °C in nitrogen. The structure of polymers was fully characterized by IR and NMR spectroscopies.     

Synthesis and properties of novel poly(aryl ether ketone)s containing imide linkages in the main chains

A new monomer containing imide linkages, bis[4-(p-phenoxybenzoyl)-1,2-benzenedioyl]-N,N,N′,N′-4,4′-diaminodiphenyl ether (BPBDADPE), was prepared by the Friedel–Crafts reaction of bis(4-chloroformyl-1,2-benzenedioyl)-N,N,N′,N′-4,4′-diaminodiphenyl ether (BCBDADPE) with diphenyl ether (DPE). Novel poly(aryl ether ketone)s containing imide linkages in the main chains (PEK-I) were synthesized by electrophilic Friedel–Crafts solution copolycondensation of terephthaloyl chloride (TPC) with a mixture of DPE and BPBDADPE. The polymers were characterized by different physico-chemical techniques. The polymers with 10–40 mol% BPBDADPE are semicrystalline and had increased T _gs over commercially available poly(ether ether ketone) (PEEK) and poly(ether ketone ketone) (PEKK) (70/30) due to the incorporation of imide linkages in the main chains. The polymers IV and V with 30–40 mol% BPBDADPE had not only high T _gs of 182–183 °C, but also moderate T _ms of 341–343 °C, having good potential for melt processing and exhibited high thermal stability and good resistance to common organic solvents.     

Synthesis and characterization of the novel inimer-containing fluorene units and preparation of blue light-emitting polymers

The novel inimer-containing fluorene units was successfully synthesized and characterized. Hyperbranched homopolymer and copolymers with methyl methacrylate (MMA) were prepared by the novel inimer via atom transfer radical polymerization where CuBr/1,1,4,7,10,10-hexamethyltriethylenetetramine (HMTETA) were used as catalyst. The copolymerization of inimer and MMA was performed under different ratio of the initial inimer/MMA and the inimer acted as not only the branched point (BP) but also the functional groups which emit blue light. The number-average molecular weight (M _n) and polydispersity index (PDI) of polymers are in the ranges (3.6–18.4) × 10³ and (1.3–2.8), respectively. Thermal gravimetric analysis (TGA) results showed all polymers had good thermal stabilities. The number of the inimers acted as branched point in the copolymer backbone is estimated by ¹H NMR spectra and UV–Vis absorption spectra.     

Fatty Acid Alkyl Esters as Feedstocks for the Enzymatic Synthesis of Alkyl Methacrylates and Polystyrene-<Emphasis Type="Italic">co</Emphasis>-alkyl Methacrylates for use as Cold Flow Improvers in Diesel Fuels

The enzymatic transesterifications of fatty acid methyl esters (FAME) with hydroxyethyl methacrylate (HEMA) were carried out using the Candida antarctica lipase B immobilized within a porous polymethacrylate resin. The enzymatic activity in the transesterification reaction of FAME with HEMA depended on the polarity of the solvent and the highest yield was obtained in toluene (non-polar). The molar ratio of 1:4 (for methyl laurate:HEMA) and 1:2 (for methyl oleate:HEMA) was most favorable for the transesterification yield. The reaction condition (at 60 °C/24 h), and the enzyme concentration of 5% (w/w) for methyl laurate with HEMA, 2% (w/w) for methyl oleate with HEMA resulted in the highest final yield. Under these conditions, the maximum yields for the transesterification of methyl laurate with HEMA, methyl oleate with HEMA were 97 ± 5.4% and 91 ± 4.7%, respectively. After ten batches of transesterification of FAME with HEMA, enzyme activity was retained at the level of 88 ± 2.6% and 76 ± 2.3%, respectively, compared with their initial activity. Also, alkyl methacrylate/styrene copolymers were synthesized by radical polymerization of HEMA-LMA (or HEMA-OMA) and styrene. The prepared copolymers have average molecular weights from 2.6 × 10⁴ to 5.5 × 10⁴. Especially, the poly(styrene-co-alkyl methacrylate)s (PStmHAMAn) led to a reduction in the pour point in ultra low sulfur diesel (ULSD) treated with 200–1,000 ppm of poly(styrene-co-alkyl methacrylate). Diesel fuel containing 1,000 ppm of the copolymer (PSt2HLMA8) showed a 15 ± 1.25 °C reduction in its pour point.     

Grafting of Methacrylic Acid and Other Vinyl Monomers Onto Cotton Fabric Using Ce (IV) Ion–Cellulose Thiocarbonate Redox System

Graft copolymerization of methacrylic acid (MAA) onto cotton fabric using tetravalent ceric ion (Ce^IV)–cellulose thiocarbonate redox system was investigated under different conditions including pH of the polymerization medium (1–4), ceric sulphate (CS) concentration (4–20 m mole/l), MAA concentration (1%–6%), polymerization time (1/4–2 h) and polymerization temperature (0–70°C). Results obtained indicated that the optimal conditions for MAA grafting onto cotton fabric using the said redox system consisted of: [CS], 20 m mole/l; [MAA], 4%; pH of the medium, 2; time, 2 h; temperature, 60 °C keeping a material-to-liquor ratio at 1:0. Applying optimized conditions to different monomers, namely, acrylic acid (AA), methacrylic acid (MAA), acrylamide (Aam), acrylonitrile (AN), butyl acrylate (BuA), methyl methacrylate (MMA), ethyl methacrylate (EMA) and glycidyl methacrylate (GMA) onto the same substrate, the rates of grafting followed the order:

Copolymerization of 4-cyanophenyl acrylate with methyl methacrylate: synthesis, characterization and determination of monomer reactivity ratios

A novel acrylic monomer, 4-cyanophenyl acrylate (CPA) was synthesized by reacting 4-cyanophenol dissolved in methyl ethyl ketone with acryloyl chloride in the presence of triethylamine as a catalyst. Copolymers of CPA with methyl methacrylate (MMA) at different composition was prepared by free radical solution polymerization at 70 ± 1 °C using benzoyl peroxide as an initiator. The copolymers were characterized by FT-IR, ¹H-NMR and ¹³C-NMR spectroscopic techniques. The solubility tests were checked in various polar and non polar solvents. The molecular weight and polydispersity indices of the copolymers were estimated by using gel permeation chromatography. The glass transition temperature of the copolymers increases with increases MMA content. The thermal stability of the copolymer increases with increases in mole fraction of CPA content in the copolymer. The copolymer composition was determined by using ¹H-NMR spectra. The monomer reactivity ratios determined by the application of linearization methods such Fineman–Ross (r ₁ = 0.535, r ₂ = 0. 0.632), Kelen–Tudos (r ₁ = 0.422, r ₂ = 0.665) and extended Kelen–Tudos methods (r ₁ = 0.506, r ₂ = 0. 0.695).     

Synthesis of PMMA‐PTHF‐PMMA and PMMA‐PTHF‐PST linear and star block copolymers

Combination of cationic, redox free radical, and thermal free radical polymerizations was performed to obtain linear and star polytetramethylene oxide (poly‐THF)‐polymethyl methacrylate (PMMA)/polystyrene (PSt) multiblock copolymers. Cationic polymerization of THF was initiated by the mixture of AgSbF₆ and bis(4,4′ bromo‐methyl benzoyl) peroxide (BBP) or bis (3,5,3′,5′ dibromomethyl benzoyl) peroxide (BDBP) at 20°C to obtain linear and star poly‐THF initiators with M_w varying from 7,500 to 59,000 Da. Poly‐THF samples with hydroxyl ends were used in the methyl methacrylate (MMA) polymerization in the presence of Ce(IV) salt at 40°C to obtain poly(THF‐b‐MMA) block copolymers containing the peroxide group in the middle. Poly(MMA‐b‐THF) linear and star block copolymers having the peroxide group in the chain were used in the polymerization of methyl methacrylate (MMA) and styrene (St) at 80°C to obtain PMMA‐b‐PTHF‐b‐PMMA and PMMA‐b‐PTHF‐b‐PSt linear and star multiblock copolymers. Polymers obtained were characterizated by GPC, FT‐IR, DSC, TGA, ¹H‐NMR, and ¹³C‐NMR techniques and the fractional precipitation method. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 219–226, 2004     

Thermal Stability of Lubricating Oil Additives Based on Styrene and n-Alkyl Methacrylate Terpolymers

In this work the thermal stability of polymeric additives for the improvement of rheological behavior of mineral lubricating oils was investigated. The systems studied comprised methyl methacrylate (MMA)/dodecyl methacrylate (DDMA)/octadecyl methacrylate (ODMA) and styrene (Sty)/DDMA/ODMA terpolymers. The composition of the terpolymers was determined by the ¹H nuclear magnetic resonance spectroscopy and molar mass distribution by the size exclusion chromatography. The thermal degradation of terpolymers was studied by the thermogravimetric analysis. Sty/DDMA/ODMA terpolymers exhibited an improved thermal stability in comparison with MMA/DDMA/ODMA terpolymers of the corresponding compositions. Thus, the temperatures of 50% weight loss were found to be 313°C and 363°C for MMA terpolymer and Sty terpolymer, respectively, where x (MMA) = x (Sty) = 30 mol%.     

<Emphasis Type="SmallCaps">l</Emphasis>-Aspartic acid incorporated optically active poly(amide-imide)s: synthesis and characterization

N-trimelliticimido-l-aspartic acid (1) was prepared from the reaction of trimellitic anhydride with l-aspartic acid in a mixture of glacial acetic acid and pyridine solution (3/2 ratio) under refluxing conditions. The solution polycondensation of the corresponding activated monomer with eight aromatic diamines were carried out in DMAc. The resulting poly(amide-imide)s were obtained in quantitative yields, showed admirable inherent viscosities (0.20–0.36 dl g⁻¹), good optical activity (+7.32o to +15.24o), and were readily soluble in polar aprotic solvents. They start to decompose (T _10%) above 170 °C and display glass-transition temperatures at 120–237 °C. All of the above polymers were fully characterized by UV, FT–IR, and ¹HNMR spectroscopy, elemental analysis, thermogravimetric analyses, DSC, inherent viscosity measurement, and specific rotation.     

Nanosized colloidal particles from thermosensitive poly(methoxydiethyleneglycol methacrylate)s in aqueous media

The formation of well-defined colloidal particles (mesoglobules) from the thermosensitive polymer poly(methoxydiethyleneglycol methacrylate) was observed in dilute aqueous solutions (0.5–1.0 g/L) by turbidimetry and dynamic light scattering (DLS). DLS measurements were performed at 70 °C and showed a strong influence of polymer molecular weight: the hydrodynamic diameters of the mesoglobules increased from ca. 160 to 330 nm with a relatively small, i.e., from 6,400 to 14,000, increase in molecular weight. The addition of sodium dodecyl sulfate (SDS) at surfactant/polymer ratios (s/p, g/g) ranging from 0.3 to 0.5 practically inhibited the clouding of the solutions as the initial transmittance decreased by only 10–30%. Furthermore, a dramatic shift of the original cloud point values taken as a 10% decrease in transmittance, by approximately 20–60 °C was registered upon the surfactant addition. The presence of SDS resulted in size reduction by 52–90% as indicated by DLS.     

Poly(ether ketone azomethane)s and poly(ether ketone imide)s containing naphthylene moieties

A new diamine monomer, 1,5-bis[4-(4-aminophenoxy)]benzoyl-2,6-dimethoxynaphthalene, was synthesized via a Friedel–Crafts acylation reaction followed by an aromatic nucleophilic substitution reaction. Six ether–ketone linked polymers, named as poly(ether ketone azomethane)s and poly(ether ketone imide)s, were successfully prepared through the polycondensations of the diamine monomer with dialdehydes and dianhydrides, respectively. These naphthylated polymers exhibited high T _g values (142–288 °C), due to their bulky and rigid chemical structure. Meanwhile, they showed good thermal stability and improved solubility. Typically, some of them were casted into thin flexible film and showed high moduli.     

Synthesis and characterization of poly(arylene ether) containing cyanate ester networks

A series of bisphenols containing ether linkage were prepared from halo phenol/dihalo compound and dihydroxy compounds in the presence of K₂CO₃. The bisphenols were transformed to cyanate esters by treatment with cyanogen bromide using triethyl amine catalyst. The structure of all the five bisphenols and the cyanate esters were structurally confirmed by FT-IR, ¹H-NMR and ¹³C-NMR spectral methods and elemental analysis. The cyanate esters were cured at 100 °C (30 min) → 150 °C (30 min) → 200 °C (60 min) → 250 °C (3 hr). The thermal properties of the cured resins were studied by DSC and TGA. DSC analysis shows that these cyanate esters exhibit T _g in the range of 203–234 °C. The CE(c) has the highest glass transition temperature. The cyanate ester CE(e) shows the lowest T _g which is due to its asymmetric structure. The initial degradation temperature of the cured resins was found to be in the range of 324–336 °C. The Limiting Oxygen Index (LOI) value, determined by Van Krevelen’s equation, is in the range of 35.5–38.7.     

Study of macroinitiator efficiency and microstructure–thermal properties in the atom transfer radical polymerization of methyl methacrylate

The atom transfer radical polymerization (ATRP) of methyl methacrylate (MMA) with poly vinylacetate macroinitiator (PVAc-CCl₃) and CuCl/PMDETA as catalyst was successfully carried out in bulk and solution. The apparent propagation rate constant () and concentration of active species ([P°]) were higher in the bulk. In solution they increased with polarity of solvent. Two different molecular weights of macroinitiators were used in ATRP of MMA. The linear relation of Ln[M]₀/[M] versus time was only confirmed for the low molecular weight macroinitiator. The ratio of was calculated in the bulk reaction with the low molecular weight macroinitiator, this ratio was 1.77 × 10¹⁴ M⁻¹ s⁻¹ for larger macroinitiator in solution. The MWD of block copolymers were sharper with lower molecular weight macroinitiator in the solution, but it appeared broader in the bulk polymerization. Our results indicated that smaller molecular weight macroinitiator was more efficient and formed a block copolymer with lower PDI. Thermal analysis and microstructure of the block copolymers are investigated by ¹H NMR, FT-IR, TGA and DSC. The chain tacticity of the MMA units is found not to be sensitive to the kinetic of the reactions with two different molecular weights of macroinitiator. DSC measurement shows two different transitions at 39 and 108 °C assigned to PVAc and PMMA blocks. The TGA profile shows a three-step degradation. The initial small weight loss that occurs around 220 °C and two large weight loss around 238 and 310 °C are attributed to dechlorination step and decomposition of the PMMA and PVAc blocks.     

Syndiotactic polymerization of methyl methacrylate with Ni(acac)<Subscript>2</Subscript>-methylaluminoxane catalyst

In this study, syndiotactic-rich poly(methyl methacrylate) (PMMA) is obtained by using a soluble nickle acetylacetonate [Ni(acac)₂] and modified methylaluminoxane (MMAO-3A) catalyst system under modest polymerization conditions. The main purpose of this work is concerned with the study of previous conflicting stereospecificity data. Types of MAO, temperature of polymerization, MAO/Ni(acac)₂ (Al/Ni) mole ratio, and various solvents have been investigated in the MMA polymerization. Particularly, high syndiotactic PMMA [(rr) > 91 %] has been obtained when MMAO-3A is used as cocatalyst with Al/Ni ratio of ca. 50 or polymerization temperature ca. 0 °C. As expected, the prepared syndiotacticity-rich PMMA has a higher glass transition temperature (T _g) within 120 ~ 127 °C. The details of the polymerization mechanism, especially in relation to the stereoregularity problems are under investigation.     

Effect of long-chain monoacrylate on the residual monomer content, swelling and thermomechanical properties of SAP hydrogels

Residual monomer is an important factor, particularly in hygienic materials such as superabsorbent polymer (SAP) hydrogels. Recently, we reported different approaches to minimizing residual monomer content in SAPs. In this paper, the effect of a long-chain monomer, poly(ethylene glycol) methylether methacrylate (PEG.MEMA), on the residual monomer content of SAP networks of partially neutralized acrylic acid–PEG.MEMA is investigated. The aim of using PEG.MEMA in SAP synthesis was to reduce the glass transition temperature (T _g) of SAP. As the temperature that is conventionally used to dry SAP (70–110 °C) is lower than the T _g of ordinary SAPs, the polymer is in the glassy state during the heating stage. It was assumed that converting SAP from the glassy state to the rubbery state during drying would facilitate the removal of acrylic acid monomer (AA) from the gel, thus reducing the residual monomer content. The results showed that the use of PEG.MEMA led to a reduction in residual AA when the drying temperature was 100 °C. The residual AA was decreased from 169 to 95 ppm when the drying time was increased from 3 to 15 hours at 100 °C. This positive effect of PEG.MEMA on the level of unwanted residual AA became insignificant at a higher drying temperature (140 °C). The effects of PEG.MEMA content on the thermal and mechanical properties (in the dried state) and the rheological properties (in the water-swollen state) of the SAP hydrogels were also investigated. The swelling capacity and rate was studied in relation to the PEG.MEMA content. It was found that a high level of PEG.MEMA restricted both the absorption capacity and the rate of water absorption.     

Synthesis and characterization of soluble polyamides from bis-[(4′-aminobenzyl)-4-benzamide] ether and various diacids

New aromatic diamine containing preformed amide, ether, and methylene; bis-[(4′-aminobenzyl)-4-benzamide] ether (BABE), was synthesized and characterized by FT-IR, NMR, and mass spectrometry. Aromatic–aliphatic polyamides were prepared from BABE with aliphatic/aromatic diacids via Yamazaki’s polymerization. The polyamides were characterized by FT-IR, ¹H NMR, inherent viscosity [η_inh], solubility tests, differential scanning calorimetry [DSC], thermogravimetric analysis [TGA], and X-ray diffraction [XRD]. Polyamides had inherent viscosities 0.35–0.84 dL/g, soluble in aprotic polar solvents like N-methyl-2-pyrrolidone, N, N-dimethyl acetamide and dimethyl sulphoxide containing LiCl due to an amorphous to partially crystalline morphology; as XRD patterns indicated. DSC analysis of polyamides showed glass transition temperatures 166–268 °C. Polyamides showed high thermal stability as they did not degrade below 300 °C, had 10% weight loss temperature higher than 375 °C, and the char yields at 900 °C were 22–55%; indicating potential applications as engineering materials.