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1.
Some results of experiments on the mechanical and rheological properties of mineral filled polypropylene were presented. Single filler and hybrid filler composites of talc and calcium carbonate (CaCO3) were prepared in a co‐rotating twin‐screw extruder. The effect of filler type, filler content, and coupling agent on the mechanical and rheological properties of the polypropylene were studied. The coupling agent was maleic anhydride‐grafted polypropylene (PP‐g‐MA). It was found that the mechanical properties are affected by filler type, filler concentration, and the interaction between filler and matrix. The tensile strength of the composite is more affected by the talc while the impact strength is influenced mostly by CaCO3 content. The elongation at break of PP/CaCO3 composites was higher than that of PP/talc composites. The incorporation of coupling agent into PP/mineral filler composites increased the mechanical properties. Rheological properties indicated that the complex viscosity and storage modulus of talc filled samples were higher than those of calcium carbonate filled samples while the tan δ was lower. The rheological properties of hybrid‐filler filled sample were more affected by the talc than calcium carbonate. The PP‐g‐MA increased the complex viscosity and storage modulus of both single and hybrid composites. POLYM. COMPOS., 2009. © 2009 Society of Plastics Engineers  相似文献   

2.
In this study, morphology, and dynamic and mechanical properties of polypropylene–mica (PP–Mica) composites were investigated. To enhance the adhesion between PP and mica, maleic anhydride‐grafted PP (MAPP) and treated mica with silane coupling agent were used. MAPP (as a compatibilizer) and silane coupling agent (as a filler surface modifier) caused an interfacial bonding in the mica filled polypropylene composites. The effect of mica content, MAPP, and treated mica with silane coupling agent on the morphological properties were investigated by Scanning Electron Microscopy (SEM). The results showed that with increasing MAPP or silane coupling agent, dispersion of filler and adhesion between PP and filler were improved. Mechanical data showed that with increasing MAPP and mica treated with silane coupling agent, tensile modulus and flextural strength of composites were enhanced. Dynamic rheological behavior of composites was also investigated within the domain of linear viscoelasticity. The rheological observations indicated that the complex viscosity, storage and loss moduli increased, and tan δ decreased with increasing mica content. POLYM. COMPOS. 27:491–496, 2006. © 2006 Society of Plastics Engineers.  相似文献   

3.
Polypropylene (PP) is not typically utilized in 3D printing material extrusion because PP shrinks and warps during the printing process. Cellulose nanofibrils (CNF) have the potential to make PP 3D printer processable and also enhance mechanical properties of PP printed parts. The rheological behavior of CNF‐PP composites during material extrusion requires study because it is different from injection molding and compression molding processes. This study revealed the effects of CNF contents (3 and 10 wt%) and maleic anhydride polypropylene (MAPP) coupling agent on the rheological properties of CNF–PP composites. Morphological analysis showed that CNF agglomerated during spray drying and a spherical structure was formed. Rheological tests showed that the elastic modulus, complex viscosity, viscosity, and transient flow shear stress of PP were increased by the addition of 10 wt% CNF, while the creep strain of PP was reduced. The damping factor and stress relaxation time remained the same when 10 wt% CNF was added to the PP. Incorporation of MAPP into the CNF–PP composites impacted the rheological properties of the CNF–PP composites. Flexural strength and modulus of PP were improved by 5.9% and 26.8% by adding 10 wt% CNF compared to the control. POLYM. ENG. SCI., 2017. © 2017 Society of Plastics Engineers  相似文献   

4.
Injection molded β-crystalline phase polypropylene (PP) composites containing 5, 10, 20, 30 and 40% (by weight) of talc filler were studied by X-ray diffraction, scanning electron microscopy, static tensile and falling drop weight impact tests. The X-ray diffraction analysis showed that the talc filler suppresses the formation of β-form PP dramatically. As a result, the β-PP composites containing talc content ≥20 wt% consisted mainly of the α-form PP phase. The tensile test showed that the addition of talc filler up to 40 wt% leads to an increase in Young's modulus whereas little effect is observed on the yield strength of composites with the addition of talc up to 30%. This behavior can be attributed to the load bearing effect of talc particles with a platelike structure and to good interfacial bonding exists between the matrix and filler. The impact tests revealed that the critical stain energy release rate (Gc) of the β-PP polymers appears to increase initially with the addition of 5 wt% talc; thereafter it decreases significantly with increasing talc content.  相似文献   

5.
Commercial stearic acid treated calcium carbonate (CaCO3) was used to make a comparative study on rheological behavior of the CaCO3 and talc‐filled polypropylene (PP) hybrid composites with nontreated filler. Apparent shear viscosity and extrudate swell were investigated with variation of filler ratio and temperature with 30% by weight total of filler was used in PP composite. The Shimadzu capillary rheometer was used to evaluate shear viscosity and shear rate of the composite. It was found that the shear viscosities decrease with increasing shear rate. The apparent shear viscosity of the composite containing the stearic acid treated is slightly lower than untreated filler. Shear thickening behavior at higher shear rate has also shown by 15/15 treated composites at higher temperature about 220°C and investigation by SEM has proved that filler being densely packed at that condition. Treated composites also exhibit lower swelling ratio value than untreated composite, and swelling ratio also decreases linearly with increasing temperature and the die length–diameter ratio. It is believed that dispersion of filler play an important role not only on shear viscosity but also on swelling ratio of PP composite. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 5421–5426, 2006  相似文献   

6.
In this research, the influences of adding talc mineral particles of 10 μm particle size on the shrinkage and the mechanical properties of injection molded polypropylene (PP)/talc composites were investigated. PP has a crystalline molecular structure and hence it possesses nonisotropic shrinkage along and across the flow directions. Addition of the talc mineral filler to PP induced an isotropic shrinkage in the molded part because of the nonisotropic shape of talc particles. The results of experiments indicated that the maximum flexural strength, maximum impact strength, and isotropic shrinkage were achieved by adding 10, 20, and 30 by weight percent of talc respectively. By incorporating of 10 wt% of talc particles into the PP matrix, the tensile strength was hardly affected but the occurrence of cold drawing phenomena in the tensile test was hindered considerably. The flake‐shape structure of talc filler played an important role in determining the molded part shrinkage and mechanical properties. POLYM. ENG. SCI., 47:2124–2128, 2007. © 2007 Society of Plastics Engineers  相似文献   

7.
Three types of mineral fillers—talc, calcium carbonate (CaCO3), and kaolin (10–40 wt % filler loadings)—were compounded with polypropylene (PP) with a twin‐screw extruder. The composites were injection‐molded, and the effects of the filler loading on the mechanical, flow, and thermal properties for the three different types of filled composites were investigated. The aim was to compare their properties and to deduce prospective filler combinations that would yield hybrid PP composites in following studies. The results showed that in most cases, the strength and stiffness of the talc‐filled PP composites was significantly higher than those of the CaCO3‐ and kaolin‐filled PP composites. However, CaCO3, being a nonreactive filler, increased the toughness of PP. The kaolin‐filled PP composites also showed some improvement in terms of strength and stiffness, although the increases in these properties were not as significant as those of the talc‐filled PP composites. The effects of interfacial interactions between the fillers and PP on the mechanical properties were also evaluated with semiempirical equations. The nucleating ability of all three fillers was studied with differential scanning calorimetry, and the strongest nucleating agent of the three was talc, followed by CaCO3 and kaolin. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3315–3326, 2004  相似文献   

8.
Blends of recycled polypropylene (PP) and starch (S) with the compositions polypropylene 83 wt%–starch 17 wt% (PP83/S17) (blend 1a), polypropylene 68.8 wt%–starch 31.2 wt% (PP 68.8/S 31.2) (blend 2a) and polypropylene 89.5 wt%–starch 10.5 wt% (PP 89.5/S 10.5) (blend 3a) were synthesized. Maleated polypropylene (MAPP) was used as a compatibilizer. The compositions of the compatibilized blends were PP73/S15/MAPP12 (blend 1b), PP55/S25/MAPP20 (blend 2b) and PP85/S10/MAPP5 (blend 3b). The occurrence of a reaction between MAPP and starch was studied using Fourier transform infrared analysis. Thermal and rheological properties such as the complex viscosity, storage and loss modulus of the blends with a compatibilizer were found to be higher than those of the blends without a compatibilizer. The compatibilized and uncompatibilized blends, as well as recycled PP, were characterized using differential scanning calorimetry, thermogravimetric analysis and cone-and-plate rheometry. The storage and loss modulus values of blend 3b were observed to be the best. The best compatibilizing effect was exhibited by blend 3b at a loading of 5 wt% MAPP because this compatibilizer content yielded the highest complex viscosity and visco-elastic behavior. The presence of a functional compatibilizer enhanced the interactions between starch and recycled PP, which was confirmed by a rise in the melt viscosity, storage modulus and thermal stability. These blends were also characterized in terms of their water uptake by performing water absorption tests. Blend 2b containing 20 % MAPP was observed to absorb the maximum amount of water at 25 °C.  相似文献   

9.
Commercially available organosilane (3‐glycidoxypropyltrimethoxysilane (GPTMS)) coupling agent was used to treat talc in order to improve the affinity relative between the filler and the polymer in composites as well as filler and polymer in the thermoplastic polyurethane/polypropylene (TPU/PP) blends (talc content was 5 wt%). The talc particles were first modified with GPTMS and then introduced into TPU, PP as well as TPU/PP blends with different weight ratios of polymers using blending method and subsequently injection molded in a hydraulic press. The aim was to report the effect of silane coupling agent on the thermal and morphological properties of talc filled composites and blends. The results showed that the thermal properties of the TPU, PP composites and TPU/PP blends were improved with the addition of silane treated talc (higher melting (Tm), crystallization (Tc) temperatures and degree of crystallinity (χc)). The glass transition temperature (Tg) obtained by dynamic mechanical analysis (DMA) of the TPU soft segments in TPU/PP blends increased with the addition of untreated and silane treated talc due to lower mobility of the soft segments in TPU and better miscibility of TPU and PP. TPU/PP blends with the silane treated talc show better thermal stability than the TPU/PP blends with untreated talc. POLYM. ENG. SCI., 55:1920–1930, 2015. © 2014 Society of Plastics Engineers  相似文献   

10.
Betel nut leaf fiber (BNLF) is a new finding as cellulosic filler for polymer composites. Its main constituents are 75% α‐cellulose, 12% hemicelluloses, 10% lignin, and 3% others matter, viscosity average molecular weight 132,000 and degree of crystallinity 70%. In the present work, BNLF reinforced polypropylene (PP) composites were prepared using heat press molding method. 5–20 wt% short length fiber is taken for getting benefits of easy manufacturing and the fiber was chemically treated with NaOH, dicumyl peroxide (DCP), and maleic anhydride‐modified PP (MAPP) to promote the interfacial bond with PP. The extent of modification of fiber was assessed on the basis of morphology, bulk density, moisture absorption, thermal, and mechanical properties of untreated fiber, treated fiber, and their reinforcing PP composites. The tensile and flexural strength of composites increase with the increase of fiber loading up to 10 and 20 wt%, respectively. It was also observed that Young's modulus and flexural modulus increase with fiber loading. The thermal degradation behavior of resulting composites was investigated. Among the various treated fibers, MAPP‐treated fiber composite showed best interfacial interactions as well as mechanical and thermal properties. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers  相似文献   

11.
Five different grades of maleic anhydride polypropylene (MAPP) having different molecular weight and acid value (AV) were used as coupler in PP‐nanocrystalline cellulose (NCC) composites. The main objective was to study the effect of MAPP structure (Mw, AV) and filler/coupler (F/C) ratio on mechanical properties in order to find optimum mechanical properties in tension, flexion, and impact. Results showed that both Mw and AV have direct effect on mechanical properties and a balance between both must be achieved to get the best performance. However, regardless of MAPP structure, optimum improvement was obtained for F/C = 7.5/1. Shear rheological data showed that at high MAPP content, MAPP acts as lubricant. DSC and AFM analysis showed small reduction in the size of PP crystals in the presence of NCC. Rheological data under large amplitude oscillatory shear showed that the nanocomposites used here are under percolation. Using these analyses, possible reinforcement mechanisms were investigated. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42438.  相似文献   

12.
The melt rheology of polypropylene (PP) filled with fly ash (FA) before and after treatment with coconut water (CW) was studied for different concentration of the filler. The fly ash after coconut water treatment clearly showed additional peaks in the infrared (IR) spectra corresponding to the hydroxyl and carbonyl groups indicating good adsorption of CW on FA. The X‐ray diffraction of melt compounded PP filled with CW‐treated (CWT) FA showed large reduction of the main silica peak of FA and considerable broadening of Mullite and hematite peaks suggesting formation of fine particles by this treatment. Scanning electron microscopy (SEM) confirmed the drastic reduction of particle size in these composites. The melt rheological studies for these composites indicated considerable increase in viscosity at low filler loading for CW treated FA. The concentration dependence of melt viscosity did not follow any of the theoretical equations suggested in literature. Although, the behavior was similar to nanoparticle‐filled polymers, there were some differences especially above the critical concentration of 4.5% by volume. The frequency dependence of storage and loss modulus indicated crossover point clearly, which was greatly affected by CW treatment. The Cole–Cole plots of real and imaginary part of melt viscosity brought out the broad distribution of relaxation time for the CW treated FA. The CW treated FA melt compounded with PP gave rise to nanocomposites with uniform dispersion. However, above 4.5% by volume, there appears to be agglomerate formation along with a thin interfacial layer, which assists the melt flow even at high filler loading. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43900.  相似文献   

13.
《Polymer Composites》2017,38(8):1749-1755
Wood flour (WF)‐filled composites based on a polypropylene (PP)/recycled polyethylene terephthalate (r‐PET) matrix were prepared using two‐step extrusion. Maleic anhydride grafted polypropylene (MAPP) was added to improve the compatibility between polymer matrices and WF. The effects of filler and MAPP compatibilization on the water absorption, mechanical properties, and morphological features of PP/r‐PET/WF composites were investigated. The addition of MAPP significantly improved mechanical properties such as tensile strength, flexural strength, tensile modulus, and flexural modulus compared with uncompatibilized composites, but decreased elongation at break. Scanning electron microscopic images of fracture surface specimens revealed better interfacial interaction between WF and polymer matrix for MAPP‐compatibilized PP/r‐PET/WF composites. MAPP‐compatibilized PP/r‐PET/WF composites also showed reduced water absorption due to improved interfacial bonding, which limited the amount of absorbable water molecules. These results indicated that MAPP acts as an effective compatibilizer in PP/r‐PET/WF composites. POLYM. COMPOS., 38:1749–1755, 2017. © 2015 Society of Plastics Engineers  相似文献   

14.
Hybrid composites of polypropylene (PP), reinforced with short banana and glass fibers were fabricated using Haake torque rheocord followed by compression molding with and without the presence maleic anhydride grafted polypropylene (MAPP) as a coupling agent. Incorporation of both fibers into PP matrix resulted in increase of tensile strength, flexural strength, and impact strength upto 30 wt% with an optimum strength observed at 2 wt% MAPP treated 15 wt% banana and 15 wt% glass fiber. The rate of water absorption for the hybrid composites was decreased due to the presence of glass fiber and coupling agent. The effect of fiber loading in presence of coupling agent on the dynamic mechanical properties has been analyzed to investigate the interfacial properties. An increase in storage modulus (E′) of the treated‐composite indicates higher stiffness. The loss tangent (tan δ) spectra confirms a strong influence of fiber loading and coupling agent concentration on the α and β relaxation process of PP. The nature of fiber matrix adhesion was examined through scanning electron microscopy (SEM) of the tensile fractured specimen. Thermal measurements were carried out through differential scanning calorimetry (DSC) and the thermogravimetric analysis (TGA), indicated an increase in the crystallization temperature and thermal stability of PP with the incorporation of MAPP‐treated banana and glass fiber. POLYM. COMPOS., 31:1247–1257, 2010. © 2009 Society of Plastics Engineers  相似文献   

15.
Reactive mixing of polypropylene (PP) and talc with epoxy‐polyester resin was preformed using a corotating twin screw extruder, and the rheology, morphology, crystallization behavior, and mechanical properties of composites were evaluated. The melts of composites mixed with resin exhibited yield stress and the variation of viscosity against frequency can be approximated in two lines with various slopes. The measurement of the suspension viscosity can be used to characterize the microstructural state of dispersion. Empirical formula was used to relate viscosity with particle concentration, and the analysis showed that the maximum volume fraction increases by using small amount of epoxy resin in the formulations. The morphological study of composites by scanning electron microscopy revealed that the use of resin improved the dispersion of talc in PP, which leads to the arrangement of talc platelets in the direction of flow even close to wall of the mold. The differential scanning calorimetry showed that the epoxy resin suppressed the nucleation effect of talc on PP while the degree and rate of crystallization increased. The compatibilization by maleic anhydride‐grafted polypropylene showed a noticeable increase in tensile strength of composites reactively mixed with epoxy resin. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers  相似文献   

16.
The effect of two compatibilizers, i.e. ethylene diamine dilaurate (EDD) and maleic anhydride grafted polypropylene (MAPP) on the mechanical properties, water absorption, morphology, and thermal properties of silica‐filled polypropylene (PP/Sil) composites were studied. The results show that the tensile, impact and flexural strengths (up to 2 php), Young's modulus, and elongation at break (Eb) increased with increasing EDD content. However, increasing MAPP content increases the tensile strength, Young's modulus, impact and flexural strengths, and water absorption resistance. At a similar compatibilizer content, EDD exhibits higher Eb, impact and flexural strengths but lowers tensile strength, Young's modulus, and water absorption resistance compared with MAPP. Scanning electron microscopy study of tensile fractured surfaces exhibits the evidence of better silica‐PP adhesion with MAPP and EDD compared with the similar composites but without compatibilizer. Fourier transform infra red spectra provide an evidence of interaction between EDD or MAPP with PP/Sil composites. Termogravimetry analysis results indicate that the addition of EDD or MAPP slightly increases the thermal stability of PP/Sil composites. Differential scanning calorimetry also indicates that PP/Sil composites with EDD or MAPP have higher heat fusion (ΔHf(com)) and crystallinity (Xcom) than similar composites but without compatibilizer. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers  相似文献   

17.
This work focused on two difficulties associated with preparation of polypropylene/wood flour (PP/WF) composites, viz. the compatibility of PP with WF and processing of the composites with high melt viscosity. Maleic anhydride‐grafted polypropylene (MAPP) was used in the preparation of PP composites to provide the compatibility between polymer and filler. Hyperbranched polyester (HBPE) was incorporated to check feasibility of it as a processing aid in the same. The PP/WF composites were formulated by melt compounding on a Brabender Plastograph EC. Blending effect of compatibilizer and processing aid HBPE on PP/WF biocomposites have been carried out on the basis of torque analysis, mechanical properties, morphology, and thermal stability. The investigation showed that HBPE improves the processibility of PP/WF composites than MAPP with respective to torque value. The mechanical and thermal properties slightly vary with change in relative proportion of MAPP and HBPE. J. VINYL ADDIT. TECHNOL., 24:179–184, 2018. © 2016 Society of Plastics Engineers  相似文献   

18.
In the present study, an epoxy resin was dynamically cured in a polypropylene (PP)/maleic anhydride–grafted PP (MAH‐g‐PP)/talc matrix to prepare dynamically cured PP/MAH‐g‐PP/talc/epoxy composites. An increase in the torque at equilibrium showed that epoxy resin in the PP/MAH‐g‐PP/talc composites had been cured by 2‐ethylene‐4‐methane‐imidazole. Scanning electron microscopy analysis showed that MAH‐g‐PP and an epoxy resin had effectively increased the interaction adhesion between PP and the talc in the PP/talc composites. Dynamic curing of the epoxy resin further increased the interaction adhesion. The dynamically cured PP/MAH‐g‐PP/talc/epoxy composites had higher crystallization peaks than did the PP/talc composites. Thermogravimetric analysis showed that the addition of MAH‐g‐PP and the epoxy resin into the PP/talc composites caused an obvious improvement in the thermal stability. The dynamically cured PP/MAH‐g‐PP/talc/epoxy composites had the best thermal stability of all the PP/talc composites. The PP/MAH‐g‐PP/talc/epoxy composites had better mechanical properties than did the PP/MAH‐g‐PP/talc composites, and the dynamically cured PP/MAH‐g‐PP/talc/epoxy composites had the best mechanical properties of all the PP/talc composites, which can be attributed to the better interaction adhesion between the PP and the talc. The suitable content of epoxy resin in the composites was about 5 wt %. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006  相似文献   

19.
The effect of the stearic acid coated fillers and their geometry on the shear/dynamic viscosity and complex viscosity has been investigated using polypropylene (PP) compounds filled with stearic acid uncoated and coated talc, calcite, and mixed talc/calcite particles. The viscosity was measured over a wide range of shear rates (10?8 to 103) using a capillary, cone‐plate and sandwich rheometer. Overall, the rheological properties of the compounds exhibited different behavior upon different filler systems, stearic acid involvement, shear stress or strain, and frequencies due to stearic acid involvement. This implies that the stearic acid lowers the interfacial force between the filler surface and the resin matrix, followed by a favorable processing. In addition, at very low shear stresses, the viscosity of talc(un) compounds was higher than calcite(un) ones; at very high shear stresses, on the other hand, talc compounds became lower than calcite(un) compounds. This is interpreted as due to the different geometry between talc and calcite. The yield value as a function of shear stress was observed for all filler systems and exhibited lower than that obtained from the extrapolation. Furthermore, the Cox–Merz relation between the complex and shear viscosity for both the stearic acid uncoated and coated compounds is found not valid. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2105–2113, 2004  相似文献   

20.
Ink‐eliminated sludge flour (IESF), a waste residue from the recycling treatment of waste paper, is a promising new kind of filler for thermoplastic polymers with a good price/performance ratio and advantages for environmental protection. In this study, high‐impact polypropylene (PP) and maleic anhydride grafted polypropylene (MAPP) were chosen as a polymer matrix and a coupling agent, respectively, for the preparation of IESF/PP composites, and the structures and properties of the obtained composites were also investigated. The experimental results revealed that IESF not only induced the crystallization orientation of PP along the b axis but also had a restraining effect on the formation of the β phase during the recrystallization of PP from the melt; the addition of MAPP further strengthened this effect to some extent. In addition, the proper addition of MAPP was helpful for improving the thermal stability of the IESF/PP composites. With the strengthening of the interfacial interaction between the IESF and PP matrix by MAPP, the resultant efficient stress transfer from the PP matrix to the IESF particles led to increased tensile and flexural strength. However, the original greater rigidity of MAPP, with respect to PP, reduced the toughness of the composites and caused some negative effects on the impact strength and the elongation at break. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 2320–2325, 2004  相似文献   

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