New organic–inorganic hybrid membranes based on sulfonated polyimide/aminopropyltriethoxysilane doping with sulfonated mesoporous silica for direct methanol fuel cells

A series of novel composite methanol‐blocking polymer electrolyte membranes based on sulfonated polyimide (SPI) and aminopropyltriethoxysilane (APTES) doping with sulfonated mesoporous silica (S‐mSiO₂) were prepared by the casting procedure. The microstructure and properties of the resulting hybrid membranes were extensively characterized. The crosslinking networks of amino silica phase together with sulfonated mesoporous silica improved the thermal stability of the hybrid membranes to a certain extent in the second decomposition temperature (250–400°C). The composite membranes doping with sulfonated mesoporous silica (SPI/APTES/S‐mSiO₂) displayed superior comprehensive performance to the SPI and SPI/APTES membranes, in which the homogeneously embedded S‐mSiO₂ provided new pathways for proton conduction, rendered more tortuous pathways as well as greater resistance for methanol crossover. The hybrid membrane with 3 wt % S‐mSiO₂ into SPI/APTES‐4 (SPI/A‐4) exhibited the methanol permeability of 4.68 × 10^?6 cm² s^?1at 25°C and proton conductivity of 0.184 S cm^?1 at 80°C and 100%RH, while SPI/A‐4 membrane had the methanol permeability of 5.16 × 10^?6 cm² s^?1 at 25°C and proton conductivity of 0.172 S cm^?1 at 80°C and 100%RH and Nafion 117 exhibited the values of 8.80 × 10^?6 cm² s^?1 and 0.176 S cm^?1 in the same test conditions, respectively. The hybrid membranes were stable up to about 80°C and demonstrated a higher ratio of proton conductivity to methanol permeability than that of Nafion117. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Synthesis of organosiloxane-based inorganic/organic hybrid membranes with chemically bound phosphonic acid for proton-conductors

Proton conductive inorganic-organic hybrid membranes were synthesized from 3-glycidoxypropyltrimethoxysilane (GPTMS) and phosphonoacetic acid (PA) with various ratios by a sol-gel process. Self-standing, homogeneous, highly transparent membranes were synthesized. TG-DTA analyses indicated that these membranes were thermally stable up to 200 °C. The results of FT-IR and ¹³C NMR revealed that phosphonic acid groups of PA were chemically bound to organosiloxane network as a result of reaction between PA and GPTMS. The leach out of phosphonic acid groups from GPTMS-PA to water was reduced compared with phosphoric acid groups from GPTMS-H₃PO_4. The proton conductivity of the hybrid membranes increased with phosphonic acid content. The conductivity of GPTMS/PA with a 1/1.05 ratio at 130 °C was 8.7 × 10⁻² S cm⁻¹ at 100% relative humidity (RH).     

Synthesis, proton conductivity and methanol permeability of a novel sulfonated polyimide from 3-(2′,4′-diaminophenoxy)propane sulfonic acid

A novel sulfonated diamine monomer, 3-(2′,4′-diaminophenoxy)propane sulfonic acid (DAPPS), was successfully synthesized and the sulfonated polyimide (SPI) was prepared from 1,4,5,8-naphthalenetetracarboxylic dianhydride (NTDA) and DAPPS. The resulting SPI, NTDA-DAPPS, was soluble in common organic solvents. The SPI membrane displayed proton conductivity σ values of 0.12-0.35 S/cm at temperatures ranging from 35 to 90 °C in liquid water, which were similar to or higher than those of Nafion 117 and sulfonated hydrocarbon polymers. The σ of the SPI membrane decreased significantly with decreasing relative humidity (RH) and became much lower than that of Nafion 117 at 30% RH. The SPI membrane displayed good water stability at 80 °C and was thermally stable up to 240 °C. It showed reasonable mechanical strength of a modulus of 1.3 GPa at 90 °C and 90% RH. Its methanol permeability P_M was 0.57×10⁻⁶ cm²/s at 30 °C and 8.6 wt% methanol in feed, which was a fourth of that of Nafion 117. As a result, its ratio of σ/P_M was 21×10⁴ S cm⁻³ s, which was about 4 times larger than that of Nafion 117, suggesting potential application of the SPI membrane for direct methanol fuel cell.     

Direct synthesis of sulfonated poly(ether ether ketone ketone)s (SPEEKKs) proton exchange membranes for fuel cell application

A series of sulfonated poly(ether ether ketone ketone)s (SPEEKK)s based membranes have been prepared and evaluated for proton exchange membranes (PEM). The membranes show very good thermal and mechanical stabilities. The structures of membranes were studied with AFM. The membranes show very good proton conductive ability (25 °C: 0.007-0.04 s/cm) and methanol resistance (25 °C: 7.68×10⁻⁸ to 5.75×10⁻⁷ cm²/s). The methanol diffusion coefficients of membranes are much lower than that of Nafion (2×10⁻⁶ cm²/s). The SPEEKKs membranes show very good respective in direct methanol fuel cells (DMFC) usages.     

New highly proton-conducting membrane poly(vinylpyrrolidone)(PVP) modified poly(vinyl alcohol)/2-acrylamido-2-methyl-1-propanesulfonic acid (PVA-PAMPS) for low temperature direct methanol fuel cells (DMFCs)

A new type of chemically cross-linked polymer blend membranes consisting of poly(vinyl alcohol) (PVA), 2-acrylamido-2-methyl-1-propanesulfonic acid (PAMPS) and poly(vinylpyrrolidone) (PVP) have been prepared and evaluated as proton conducting polymer electrolytes. The proton conductivity (σ) of the membranes was investigated as a function of cross-linking time, blending composition, water content and ion exchange capacity (IEC). Membranes were also characterized by FT-IR spectroscopy, thermogravimetric analysis (TGA), and the differential scanning calorimetry (DSC). Membrane swelling decreased with cross-linking time, accompanied by an improvement in mechanical properties and a small decrease in proton conductivity due to the reduced water absorption. The membranes attained 0.088 S cm⁻¹ of the proton conductivity and 1.63 mequiv g⁻¹ of IEC at 25±2 °C for a polymer composition PVA-PAMPS-PVP being 1:1:0.5 in mass, and a methanol permeability of 6.1×10⁻⁷ cm² s⁻¹, which showed a comparable proton conductivity to Nafion 117, but only one third of Nafion 117 methanol permeability under the same measuring conditions. The membranes displayed a relatively high oxidative durability without weight loss of the membranes (e.g. 100 h in 3% H₂O₂ solution and 20 h in 10% H₂O₂ solution at 60 °C). PVP, as a modifier, was found to play a crucial role in improving the above membrane performances.     

Hybrid proton-conducting membranes for polymer electrolyte fuel cells: Phosphomolybdic acid doped poly(2,5-benzimidazole)—(ABPBI-H3PMo12O40)

The synthesis and characterization of a novel hybrid organic-inorganic material formed by phosphomolybdic acid H₃PMo₁₂O₄₀ (PMo₁₂) and poly(2,5-benzimidazole) (ABPBI) is reported. This material, composed of two proton-conducting components, can be cast in the form of membranes from methanesulfonic acid (MSA) solutions. Upon impregnation with phosphoric acid, the hybrid membranes present higher conductivity than the best ABPBI polymer membranes impregnated in the same conditions. These electrolyte membranes are stable up to 200 °C, and have a proton conductivity of 3 × 10⁻² S cm⁻¹ at 185 °C without humidification. These properties make them very good candidates as membranes for polymer electrolyte membrane fuel cells (PEMFC) at temperatures of 100-200 °C.     

Anhydrous proton conducting polymer electrolytes based on poly(vinylphosphonic acid)-heterocycle composite material

The development of anhydrous proton conducting membrane is important for the operation of polymer electrolyte membrane fuel cell (PEMFC) at intermediate temperature (100-200 °C). In this study, we have investigated the acid-base hybrid materials by mixing of strong phosphonic acid polymer of poly(vinylphosphonic acid) (PVPA) with the high proton-exchange capacity and organic base of heterocycle, such as imidazole (Im), pyrazole (Py), or 1-methylimidazole (MeIm). As a result, PVPA-heterocycle composite material showed the high proton conductivity of approximately 10⁻³ S cm⁻¹ at 150 °C under anhydrous condition. In particular, PVPA-89 mol% Im composite material showed the highest proton conductivity of 7×10⁻³ S cm⁻¹ at 150 °C under anhydrous condition. Additionally, the fuel cell test of PVPA-89 mol% Im composite material using a dry H₂/O₂ showed the power density of approximately 10 mW cm⁻² at 80 °C under anhydrous conditions. These acid-base anhydrous proton conducting materials without the existence of water molecules might be possibly used for a polymer electrolyte membrane at intermediate temperature operations under anhydrous or extremely low humidity conditions.     

Nafion/Analcime and Nafion/Faujasite composite membranes for polymer electrolyte membrane fuel cells

The Nafion/zeolite composite membranes were synthesized for polymer electrolyte fuel cells (PEMFCs) by adding zeolite in the matrix of Nafion polymer. Two kinds of zeolites, Analcime and Faujasite, having different Si/Al ratio were used. The physico-chemical properties of the composite membranes such as water uptake, ion-exchange capacity, hydrogen permeability, and proton conductivity were determined. The fabricated composite membranes showed the significant improvement of all tested properties compared to that of pure Nafion membrane. The maximum proton conductivity of 0.4373 S cm⁻¹ was obtained from Nafion/Analcime (15%) at 80 °C which was 6.8 times of pure Nafion (0.0642 S cm⁻¹ at 80 °C). Conclusively, Analcime exhibited higher improvement than Faujasite.     

Chitosan membranes filled by GPTMS-modified zeolite beta particles with low methanol permeability for DMFC

Uniform zeolite beta particles about 800 nm in diameter were synthesized by a hydrothermal method, and functionalized by γ-glycidoxypropyltrimethoxysilane (GPTMS). Subsequently, chitosan (CS) membranes filled by GPTMS-modified zeolite beta particles were prepared, and characterized by SEM, FT-IR, XRD and TGA. Compared with the pure CS and Nafion^®117 membrane, these CS/zeolite beta hybrid membranes show apparently the lower methanol permeability, which could be assigned to the better interfacial morphology and compatibility between the GPTMS-modified zeolite beta particles and chitosan matrix. In all the prepared CS/zeolite beta hybrid membranes, the CS membrane filled by 10 wt.% GPTMS-modified zeolite beta particles exhibits the lowest methanol permeability, which is 4.4 × 10⁻⁷ and 2.2 × 10⁻⁷ cm² s⁻¹ at 2 and 12 M methanol concentration, respectively. The proton conductivity of this hybrid membrane is 1.31 × 10⁻² S cm⁻¹, which is slightly lower than that of the pure CS membrane. The selectivity of CS/GPTMS-zeolite beta membranes is comparable with Nafion^® 117 at 2 M methanol concentration, and much higher at 12 M methanol concentration.     

Preparation, characterization, and properties of new crosslinked proton-conducting membranes with polyoxyalkylene moieties

A new class of crosslinked proton-conducting membranes (CPMs) with polyoxyalkylene moieties was designed and prepared based on poly(styrene-co-maleic anhydride) modified with 2-aminoethanesulfonic acid sodium salt (AESA-Na) and polyoxyalkylenediamines (PEGDAs). The number density of the pendant of sulfonate group was controlled by the ratio of AESA-Na to PEGDA. The resulted membranes possess good mechanical strength and excellent flexibility. The structural characterizations of these membranes were confirmed by FT-IR and solid-state ¹³C NMR spectra. All these membranes exhibit a wholly amorphous morphology, and show a one-step weight loss from 350 °C, indicating their good thermal stability. The CPM sample with 1.25 mequiv SO₃H per gram reaches the proton conductivity of 0.21 S cm⁻¹ at 30 °C and 0.49 S cm⁻¹ at 95 °C, respectively. Moreover, these protonated membranes show adequate oxidative stability in Fenton's reagent at 30 °C.     

Sulfonated poly(ether ether ketone) membranes crosslinked with sulfonic acid containing benzoxazine monomer as proton exchange membranes

The incorporation of benzoxazine (Ba) or sulfonic acid containing benzoxazine (SBa) as a crosslinking agent in SPEEK proton exchange membrane (PEM) can substantially improve the SPEEK membrane performance. The SPEEK-SBa membranes give higher effective selectivity than corresponding SPEEK-Ba membranes under close crosslinker loading and thus are more suitable to be used in direct methanol fuel cells. The best achieved SPEEK-SBa composition (SBa40) gives reasonable proton conductivity (0.91 × 10⁻² S cm⁻¹) but significantly lower methanol permeability (6.5 × 10⁻⁸ S² cm⁻¹). The achieved effective selectivity (Φ = SPEEK-SBa40: 14.0 × 10⁴ S s cm⁻³) is substantially higher than the plain SPEEK (Φ = 7.24 × 10⁴ S s cm⁻³) which has great potential for practical applications in DMFCs.     

Dispersions of carbon nanotubes in sulfonated poly[bis(benzimidazobenzisoquinolinones)] and their proton-conducting composite membranes

A sulfonated poly[bis(benzimidazobenzisoquinolinones)] (SPBIBI) possessing a conjugated pyridinone ring was shown to be effective for dispersing multiwalled carbon nanotubes (MWCNTs) in DMSO. The dispersions in which the SPBIBI to MWCNTs mass ratio was 4:1 demonstrated the highest MWCNTs concentrations, i.e., 1.5-2.0 mg mL⁻¹, and were found to be stable for more than six months at room temperature. Through casting of these dispersions, MWCNTs/SPBIBI composite membranes were successfully fabricated on substrates as proton exchange membranes for fuel cell applications and showed no signs of macroscopic aggregation. The properties of composite membranes were investigated, and it was found that the homogeneous dispersion of the MWCNTs in the SPBIBI matrix altered the morphology structures of the composite membranes, which lead to the formation of more regular and smaller cluster-like ion domains. As a result, and in comparison to a pristine SPBIBI membrane, the composite membranes displayed more significant proton conductivities, especially at low relative humidity, without sacrificing other excellent properties, such as thermal, dimensional and oxidative stabilities. For instance, the composite membranes with an MWCNTs content only of 0.5 wt% exhibited proton conductivities of 0.021 S cm⁻¹ at 50 RH% and 70 °C, a value almost fourfold as high as that of the pristine SPBIBI membranes under identical conditions (0.005 S cm⁻¹). The result was comparable to Nafion 117 (0.021 S cm⁻¹). The homogenous dispersion of the MWCNTs and the efficient enhancement the SPBIBI performance were attributed to the π-π interaction between the pyridinone ring and the sidewalls of the MWCNTs which changed the morphological structure of composite membranes as revealed by TEM. A combination of a low methanol crossover with excellent thermo-oxidative and water stabilities indicated that the SPBIBI composite membranes were good candidate materials for proton exchange membranes in fuel cell applications.     

Highly ion conductive flexible films composed of network polymers based on polymerizable ionic liquids

Ionic liquid-type polymer brushes having different hydrocarbon (HC) chain lengths between polymerizable group and imidazolium ring were synthesized. When the carbon number of HC chain was 6, the ionic liquid-type polymer brush exhibited the highest ionic conductivity of 1.37×10⁻⁴ S cm⁻¹ at 30 °C, reflecting low T_g of −60 °C. Moreover, for the first time, we succeeded in obtaining transparent and flexible films without considerable decrease in the ionic conductivity as compared with that of corresponding monomers by using suitable cross-linkers. The most ion conductive (1.1×10⁻⁴ S cm⁻¹ at 30 °C) film was obtained when tetra(ethylene glycol)diacrylate was used 0.5 mol% to ionic liquid monomer as the cross-linker. This film is one of excellent conductive films among single-ion conductive materials.     

Synthesis and characterization of proton conducting inorganic-organic hybrid nanocomposite membranes based on tetraethoxysilane/trimethylphosphate/3-glycidoxypropyltrimethoxysilane/heteropoly acids

A series of novel proton conductive inorganic-organic nanocomposite hybrid membranes doped with phosphotungstic acid (PWA)/phosphomolybdic acid (PMA) and trimethylphosphate PO(OCH₃)₃ have been prepared by sol-gel process with 3-glycidoxypropyltrimethoxysilane (GPTMS), and tetraethoxysilane (TEOS) as precursors. The hybrid membranes were studied with respect to their structural and thermal properties, elastic moduli and proton conductivity. Thermal analysis including TG and DTA confirmed that the membranes were thermally stable up to 200 °C. Thermal stability of membranes was significantly enhanced by the presence of SiO₂ framework. Proton conductivity of 1.59 × 10⁻² S/cm with composition of 50TEOS-5PO(OCH₃)₃-35GPTMS-10PWA was obtained (1.15 × 10⁻² S/cm for 10 mol% PMA) at 90 °C under 90% relative humidity. The proton conductivity of the nanocomposite membranes is due to the proton-conducting path through the GPTMS-derived “pseudopolyethylene oxide (pseudo-PEO)” networks in which the trapped solid acid (PWA/PMA) as a proton donor is contained. The molecular water absorbed in the polymer matrix is also presumed to provide high proton mobility, resulting in an increase of proton conductivity with increasing relative humidity.     

Preparation and characterization of multilayer-type electrolyte membranes with hydrocarbon polymers

Multilayer-type polymer electrolyte membranes composed of a sulfonated poly(4-phenoxybenzoyl-1,4-phenylene) (S-PPBP) layer and a mono[poly(propylene oxide)methacrylate]phosphate ester (PPHP) layer were fabricated by solution-casting procedure (Method 1) and hot-pressing procedure (Method 2) in order to suppress methanol permeability of electrolyte membranes. No delamination was observed by SEM measurements of S-PPBP/PPHP interfaces, indicating that PPHP had good adhesive properties to S-PPBP surfaces. The methanol permeability of S-PPBP/PPHP membranes was lower than that of S-PPBP membranes and decreased with increasing the thickness of PPHP layers. The bilayer membrane with 12 μm PPHP and 40 μm S-PPBP layers showed a methanol permeability of 2.97 × 10⁻⁷ cm² s⁻¹ in 1 mol dm⁻³ methanol aqueous solution at 25 °C, which was 13% less than that of the S-PPBP membranes. The conductivity of this membrane reached its optimum with values as high as 1.57 × 10⁻¹ S cm⁻¹ at 80 °C and 90%RH.     

A proton-conducting composite membrane: Sn0.95Al0.05P2O7 and polystyrene-b-poly(ethylene/propylene)-b-polystyrene

An anhydrous proton conductor, Sn_0.95Al_0.05P₂O₇ (SAPO), composed of polystyrene-b-poly(ethylene/propylene)-b-polystyrene (SEPS), was developed and characterized using morphological, structural, and electrochemical analyses. In the composite membrane with 20 wt% SEPS, a homogeneous distribution of SAPO particles in the matrix was obtained in the thickness range of 65-90 μm, yielding a proton conductivity of 3.4 × 10⁻³ S cm⁻¹ at 200 °C, tensile strength of 4.6 MPa and an elongation at break of 711.0% at room temperature. Fuel cell tests verified that the open-circuit voltage was maintained at a constant value of approximately 1 V between 100 and 250 °C. The peak power densities achieved with unhumidified H₂ and air were 77.0 mW cm⁻² at 100 °C, 121.0 mW cm⁻² at 150 °C, and 163.1 mW cm⁻² at 225 °C.     

Effects of crosslinkers on semi-interpenetrating polymer networks of Nafion and fluorine-containing polyimide

A series of reinforced composite membranes were prepared from Nafion^®212 and crosslinkable fluorine-containing polyimide (FPI) with various crosslinkers. The crosslinkable FPI reacts with the crosslinkers and forms semi-interpenetrating polymer networks (semi-IPN) structure with Nafion^®212. The water uptake, swelling ratio, mechanical properties, thermal behavior, proton conductivity, and chemical oxidation stability of the composite membranes are studied. The degree of crosslinking is characterized by gel fraction of the composite membranes. Compared to pure Nafion^®212, the composite membranes exhibit excellent thermal stability, improved mechanical properties and dimensional stability. The tensile strength of the composite membranes is in the range of 37.3-51.2 MPa. All the composite membranes exhibit high proton conductivity which ranges from 1.9 × 10⁻² to 9.9 × 10⁻² S cm⁻¹. The proton conductivity of the composite membrane with 2-propene-1-sulfonic acid sodium salt (SAS) as the crosslinker is 9.9 × 10⁻² S cm⁻¹ at 100 °C which is similar to that of Nafion^®212 under the same condition.     

Sulfonated poly(2,5-benzimidazole) (SABPBI) impregnated with phosphoric acid as proton conducting membranes for polymer electrolyte fuel cells

Previously cast ABPBI membranes were sulfonated by doping with sulfuric acid followed by heat treatment at 450 °C for 5 min in air. Sulfonation degrees between 35 and 49% of the benzimidazole rings were achieved. The resulting SABPBI membranes were impregnated with phosphoric acid (H₃PO₄ 85%/H₂O, 70:30 bath). For concentrated phosphoric acid baths (above 65%), the capacity of these membranes for phosphoric acid uptake (and consequently also their conductivity) increased with the degree of sulfonation. Sulfonated and acid doped SABPBI membranes were characterized in terms of degree of sulfonation, thermal stability (TGA), X-ray diffraction, FTIR spectroscopy and proton conductivity in the dry state, and compared with phosphoric acid impregnated ABPBI studied earlier. The maximum conductivity measured in dry conditions was 3.5×10⁻² S cm⁻² at 185 °C for SABPBI·4.6H₃PO₄ (with a degree of sulfonation of 41%) which compares favorably with non-sulfonated ABPBI and makes feasible their application in PEM Fuel Cells working at temperatures of 150-200 °C.     

Alginic acid-imidazole composite material as anhydrous proton conducting membrane

Recently, membranes with high anhydrous proton conducting have been attracted remarkable interest for the application to the polymer electrolyte membrane fuel cell (PEFC). In this paper, we have investigated the anhydrous proton conductor consisting of alginic acid (AA), one of the acidic biopolymers, and imidazole (Im). This AA-Im composite material showed the proton conductivity of 2×10⁻³ S cm⁻¹ at 130 °C under anhydrous conditions. Additionally, these AA-Im composite materials have the highly mechanical property and thermal stability. Furthermore, the biological products, such as biopolymer, are cheap, non-hazardous, and environmentally benign. The proton conductive biopolymer composite material may have the potential for its superior ion conducting properties, in particular, under anhydrous (water-free) or extremely low humidity conditions.     

Semi-interpenetrating polymer networks of Nafion and fluorine-containing polyimide with crosslinkable vinyl group

Fluorine-containing polyimide with crosslinkable vinyl group (FPI) was synthesized from 4,4′-(hexafluoroisopropylidene) diphthalic anhydride (6FDA), 2,2′-bis(trifluoromethyl)-4,4′-diaminobiphenyl (PFMB), and 4-amino styrene (AS). The reinforced composite membranes based on semi-interpenetrating polymer networks (semi-IPN) were prepared via solution casting of FPI and Nafion^®212, and crosslinking thereafter. The water uptake, swelling ratio, mechanical properties, thermal behavior, proton conductivity, and oxidative stability of the composite membranes were investigated. Compared with the recast Nafion^® 212, the composite membrane shows better mechanical properties and improved dimensional stability. The tensile strength of the composite membranes ranges from 39.0 MPa to 80.0 MPa, which is higher than that of the recast Nafion^® 212 membrane (26.6 MPa). The dimensional stability of the composite membranes increases with increasing FPI content in the membranes, whereas the proton conductivity decreases. The composite membranes show considerable proton conductivity from 2.0 × 10⁻² S cm⁻¹ to 8.9 × 10⁻² S cm⁻¹ at a temperature from 30 °C to 100 °C, depending on the FPI contents. The composite membranes with semi-IPN from FPI and Nafion^®212 have considerable high proton conductivity, excellent mechanical properties, thermal and dimensional stabilities.