Analysis of inverted base pavements with thin-asphalt layers

Inverted base pavements are flexible pavement structures built by placing a top quality compacted granular aggregate base between a rigid cement-treated base and a thin-asphalt surface layer. The proximity of the granular base to the load makes its behaviour critical to the pavement response. Three-dimensional finite-element simulations are conducted to assess the mechanical performance of different inverted base pavement structures, with emphasis placed on pavements that feature thin-asphalt surface layers. A nonlinear constitutive model captures the anisotropic stress-dependent stiffness of the granular base. Results show that the stress distribution within inverted base pavements is markedly different from that of conventional pavements due to the stiffness contrast between successive layers. Thin-asphalt layers deform more uniformly and experience lower tension than thick layers. However, in the presence of combined shear and vertical contact loads, the benefits of a membrane response in thin asphalt concrete layers may be overwhelmed by the increased tensile strain at the load edge. The transition from beam to membrane asphalt response depends on the relative stiffness between the asphalt layer and the aggregate base. In most cases, the transition takes place at an asphalt layer thickness between 25 mm and 50 mm.     

Light-coloured grey asphalt pavements: from theory to practice

This paper presents the technological development and application of hydrated lime in treating the surface of asphalt concrete to develop light-coloured, grey asphalt pavements. When appropriately applied on the surface of fresh asphalt concrete, hydrated lime makes the surface grey, significantly increases its albedo and effectively reduces the pavement's temperature caused by hot weather. Two application case studies are presented, focusing on how to ensure hydrated lime's long-term effectiveness on the surface of asphalt pavements and take into account the effect of the subsequent reduced temperature on the resilient modulus of asphalt concrete in the design of long-life flexible pavements. The increased asphalt concrete modulus, owing to lowered temperature, can reduce the design thickness of the asphalt concrete without sacrificing pavement performance. This also has a positive influence on reduced pavement heat island effects. It is concluded that the appropriate use of hydrated lime on asphalt pavement surfaces is an effective and economical method to produce light-coloured, grey asphalt pavements.     

A mechanistic approach to evaluate the potential of the debonding distress in asphalt pavements

The debonding distress in asphalt pavement structures is a critical problem that affects the performance of asphalt concrete pavements. It occurs at the layer interface due to the poor bond quality between adjacent asphalt concrete layers and/or when stresses at the layer interface exceed the strengths of the material at the interface. The debonding of the adjacent layers, especially the top surface layer of an asphalt pavement, is a contributing factor to the premature cracking of pavements. Hence, the debonding distress can lead to a reduction in the life of the pavement. This paper presents an analytical and experimental framework to evaluate the potential for debonding at the layer interface of asphalt concrete pavements. Computational analysis was performed to determine the critical stress and strain states in layered asphalt pavements under moving vehicle loads using the Layered ViscoElastic pavement analysis for Critical Distresses (LVECD) computer program developed at North Carolina State University. This computational analysis enables a greater understanding of the critical stress that is involved in debonding and the ways that such stress is affected by pavement design parameters and environmental conditions. In addition, a prediction model was developed that can determine the shear bond strength at the interface of asphalt concrete layers with different tack coat materials at various temperatures, loading rates and normal confining stresses. The systematic and mechanistic framework developed in this study employs the maximum shear ratio concept as a shear failure criterion and provides a tool to evaluate the effects of various loading, environmental and pavement factors on the debonding potential of asphalt pavements. The overall advantages of the mechanistic framework and approach using the LVECD analysis tool will help lead to better understanding of the debonding mechanism, proper selection of the tack coats, and economic benefit in highway pavement maintenance and rehabilitation costs.     

Bonded concrete overlay of asphalt mechanical-empirical design procedure

Bonded concrete overlays of asphalt pavements (BCOAs) are becoming a common rehabilitation technique used for distressed hot mix asphalt (HMA) roadways. The original design procedures were based primarily on data from instrumented pavements and finite element modelling. They were governed by the assumption that the failure mechanism was a function of the overlay thickness. However, field observations have indicated that the actual failure modes are dictated by slab size. The newly developed Bonded Concrete Overlay of Asphalt Mechanistic-Empirical design procedure (BCOA-ME) presented here is valid for overlays that are between 2.5 and 6.5 in (64–154 mm), and includes five primary enhancements to the Portland Cement Association and Colorado Department of Transportation procedures that have been traditionally used: 1.) the failure mode is dictated by the joint spacing; 2.) a new structural model for longitudinal cracking for 6-ft × 6-ft (1.8 m × 1.8 m) concrete overlays has been developed to better predict the critical stresses; 3.) the stress adjustment factors have been calibrated with performance data; 4.) the equivalent temperature gradients used as design input are defined based on the pavement structure and geographical location of the project; and 5.) the effect of temperature change on underlying HMA stiffness is considered. Finally, validation studies were completed on the new procedure and comparisons made between the revised procedure and actual performance data for five separate projects showed reasonable results. A sensitivity analysis also revealed that the predicted thickness obtained using the revised procedure was sensitive to HMA thickness, the modulus of rupture of the Portland cement concrete, and the level of traffic, as would be expected.     

Immediate effects of some corrective maintenance interventions on flexible pavements

Different maintenance interventions have different ability to address distresses on flexible pavements. Understanding the maintenance effects can benefit pavement maintenance decision-making. In this study, the immediate maintenance effects on roughness and rutting of three interventions including overlay, overlay with an additional base layer and mill and fill were studied and compared. A method was introduced to validate maintenance effect models, using the pavement management information from Virginia Department of Transportation. The method included a data mining process to extract data and apply regression analysis of maintenance effect models. The outliers in the analysis were detected and removed using the method of Cook’s distance. It was found that the immediate maintenance effects of overlay with base layer were greatest and mill and fill was least when treating pavements with moderate roughness (50–100 in/mi (≈ 0.8–1.6 m/km)). However, mill and fill was more useful for treating pavements with high roughness (>100 in/mi (≈1.6 m/km)). Furthermore, suggestions were proposed on data collection for road authorities to improve the prediction of maintenance effects.     

Development and calibration of shear-based rutting model for asphalt concrete layers

This study improves a shear-based rutting model for asphalt concrete (AC) layers and calibrates the model with field data. With dynamic modulus-based material parameters, the laboratory rutting prediction model was improved and determined by the wheel tracking test and full-scale accelerated pavement test. Through the field survey on several in-service pavements, the rutting model was calibrated to be applied to AC layers. In the improved rutting prediction model, the ratio of maximum shear stress to shear strength was introduced to combine asphalt material design and pavement structural design. The speed correction coefficient and the new temperature processing method improve the accuracy of the rutting model. The calibrated rutting prediction model proves to be reasonable and accurate in predicting the rutting depth of AC layers.     

Strain energy release rate at interface of concrete overlaid pavements

A new method for calculating energy release rate (ERR) at the interface of concrete overlaid pavements is proposed using crack closure and the nodal force technique. This method transforms a 3D pavement system into a 2D interfacial crack model via a theoretical conversion. The interfacial ERRs of steel fibre-reinforced, roller-compacted, polymer-modified concrete overlay pavement subjected to vehicular load were calculated and compared with the measured interfacial fracture toughness of the bi-material. It was found that the ERRs considerably decrease with the increase in overlay thickness and elastic modulus of foundation. Thin overlays (less than 100 mm) should not be considered in overlay pavement design to avoid interfacial delamination induced by heavy vehicular loading. For a typical overlay pavement system subjected to complex vehicular loads, an interfacial crack suffers mainly from damage due to mode-I, opening, compared to mode-II, sliding, while mode-III, tearing damage is negligible.     

Recommendations for the repair, the lining or the strengthening of concrete slabs or pavements with bonded cement-based material overlays

The recommendations presented in this publication are inspired by the State of the Art Report edited by the RILEM Technical Committee TC 193 RLS Bonded cement-based material overlays for the repair, the lining or the strengthening of slabs and pavements. The objective is to lay out all the practical aspects to be considered in the design of concrete overlays: bonded concrete overlay process, assessment of the existing structure, surface preparation, overlay materials, design methods, construction procedure and quality control/assurance system, and maintenance.     

Mechanistic evaluation of cracking in in-service asphalt pavements

Cracking in asphalt pavements is a complex problem that is affected by pavement structural design, material properties, and environmental conditions. It is now well accepted that load-related top-down fatigue cracking (i.e., cracking that initiates at the surface of the pavement and propagates downward) commonly occurs in asphalt pavements. Conventional fracture mechanics-based finite element analysis must assume the location of macrocrack initiation a priori and, therefore, is not appropriate for general-purpose cracking simulation. This paper presents the use of the layered viscoelastic pavement analysis for critical distresses (LVECD) program to evaluate 18 pavements in local condition regions of 9 in-service pavement sites in North Carolina. In order to obtain the material properties of the individual layers from the field-extracted cores, dynamic modulus tests and simplified viscoelastic continuum damage tests are performed using small geometry specimens obtained from 150 mm diameter cores. This study verifies the capability of the LVECD model to capture crack initiation locations, propagation propensity, and cracking severity by comparing the simulation results with the observations of field cores and the field condition survey of in-service pavements in North Carolina. Overall, the agreement rate between the field core observations and field condition survey and the predicted LVECD simulation results is about 78 % in terms of cracking direction and severity.     

Improvements to the structural condition index (SCI) for pavement structural evaluation at network level

Structural evaluation provides valuable information about the expected behaviour and response of pavements and can be used at the network level of pavement management to prioritise projects. The falling weight deflectometer (FWD) can be used to identify the beginning and end of management sections and group pavement sections with similar structural capacities. The structural condition index (SCI) was developed as a screening tool for the pavement network-level evaluation, and the FWD data are used to determine the SCI. For the successful implementation of the SCI concept at the network level, one of the critical issues is the accuracy of the index. This article evaluates the accuracy of the SCI and also discusses a concept and procedure how to improve the SCI and its algorithm for low-volume flexible pavements. A case study (Texas) illustrates that the original SCI algorithm underestimates the existing structural condition, resulting in overestimated treatments in the pavement maintenance and rehabilitation.     

Evaluating pavement management treatment selection utilising continuous deflection measurements in flexible pavements

The objective of this study was to develop a new structural index based on rolling wheel deflectometer (RWD) deflection data to describe pavement structural capacity and to improve pavement management treatment selection. To achieve this objective, pavement conditions including surface cracking, rutting, roughness and asphalt layer thicknesses were categorised and sorted according to their AC layer thickness and divided into various subgroups. The cumulative distribution function of the new RWD index in each subgroup was generated so that various percentiles were calculated and used to define the boundary between structural and functional rehabilitation. Results showed that the Louisiana criteria may recommend structural rehabilitation for pavements with sound pavement structure (Type I error) and functional rehabilitation to pavements with weak pavement structure (Type II error). Therefore, the state pavement management system should consider both pavement structural indices and surface distress indices currently available when making recommendations for pavement preservation and rehabilitation. RWD testing technology and indices derived from its data are one of the most promising candidates to fulfil this need.     

The effect of loading time on flexible pavement dynamic response: a finite element analysis

Dynamic response of asphalt concrete (AC) pavements under moving load is a key component for accurate prediction of flexible pavement performance. The time and temperature dependency of AC materials calls for utilizing advanced material characterization and mechanistic theories, such as viscoelasticity and stress/strain analysis. In layered elastic analysis, as implemented in the new Mechanistic-Empirical Pavement Design Guide (MEPDG), the time dependency is accounted for by calculating the loading times at different AC layer depths. In this study, the time effect on pavement response was evaluated by means of the concept of “pseudo temperature.” With the pavement temperature measured from instrumented thermocouples, the time and temperature dependency of AC materials was integrated into one single factor, termed “effective temperature.” Via this effective temperature, pavement responses under a transient load were predicted through finite element analysis. In the finite element model, viscoelastic behavior of AC materials was characterized through relaxation moduli, while the layers with unbound granular material were assumed to be in an elastic mode. The analysis was conducted for two different AC mixtures in a simplified flexible pavement structure at two different seasons. Finite element analysis results reveal that the loading time has a more pronounced impact on pavement response in the summer for both asphalt types. The results indicate that for reasonable prediction of dynamic response in flexible pavements, the effect of the depth-dependent loading time on pavement temperature should be considered.     

Multi-scale computational model for design of flexible pavement – part I: expanding multi-scaling

A computational multi-scale procedure for designing flexible pavement is developed in this, the first of a three part series. In this paper, computational analyses are performed on sequentially larger length scales, termed expanding multi-scaling. The model is constructed by the finite element method at each length scale, thereby creating a one-way coupled multi-scale algorithm that is capable of accounting for the effects of variations in design parameters at each length scale on the performance of flexible pavements. For example, the algorithm can be utilised to predict the effects of small-scale design variables such as volume fractions of additives, fines and aggregate, as well as the effects of large-scale design variables such as asphalt concrete thickness and degree of base layer compaction on rutting due to cyclic loading. The computational procedure is briefly herein, including the experimental properties required to deploy the computational scheme for the purpose of pavement design. The paper concludes with several demonstrative examples intended to elucidate the power of this predictive technology for the purpose of designing more sustainable pavements.     

Compact tension test for fracture characterization of thin bonded asphalt overlay systems at low temperature

Asphalt overlays provide an economical means for treating deteriorated pavements. Thin bonded overlay (TBO) systems have become popular options for pavement rehabilitation. In addition to functional improvements, these systems ensure a high degree of waterproofing benefits. Conventional asphalt concrete fracture tests were developed for pavements with homogeneous asphalt concrete mixtures, and typically their thicknesses exceed 50?mm (2?inch). The use of spray paver technology for construction of TBO leads to continuously varying asphalt binder content, up to approximately one-third of the layer thickness. Commonly utilized fracture test geometries for asphalt concrete include the single-edge notched beam, SEN[B], the disk-shaped compact tension, DC[T], and the semi-circular bend, SC[B]. The SEN[B] test geometry is not preferable for use in pavement systems due to difficulties in procuring beam samples from the field. Applications of the other established test geometries, the DC[T] and SC[B] tests, are limited because of the material nonhomogeneity caused by nonuniform distribution of asphalt binder and smaller as-constructed thicknesses of TBO, which are usually less than 25?mm (1?inch) for gap-graded and 50?mm (2?inch) for dense-graded hot mix asphalt (HMA) mixtures. Both the DC[T] and SC[B] tests simulate movement of the crack fronts in transverse or longitudinal directions in the pavement. Use of these tests on field-procured samples of TBO yields a crack front that encounters nonhomogeneous material through the specimen thickness. The crack moves perpendicular to the axis of material nonhomogeneity, which makes data interpretation and fundamental material fracture characterization challenging. In addition, the crack in the specimen is correlated to a crack channeling across the pavement width rather than a bottom-up or top-down direction, which is more desirable from the standpoint of coupling experimental results with currently available simulation models. This paper proposes a test procedure for fracture characterization of graded asphalt pavement systems that have significant material property gradients through their thicknesses. Suitable specimen geometry and testing procedures were developed using ASTM E399 and ASTM D7313-07b as a starting point. Laboratory tests were performed using an optimized compact tension, or C[T], test geometry for field cores as well as laboratory-fabricated composite specimens. Laboratory testing using the proposed procedure clearly showed distinction in the fracture characteristics for specimens prepared with varying material compositions. The capability of distinguishing different materials combined with stable crack growth makes the proposed testing procedure ideal for fracture characterization of thin and graded pavement systems. Statistical analysis of test data revealed that the proposed C[T] test procedure is capable of detecting differences in fracture energy results across a wide range of pavement systems and yields a low test variability. Finite element simulations of the test procedure further indicate the suitability of the test procedure as well as demonstrating a procedure for extraction of fundamental material properties.     

4.75 mm SMA Performance and Cost-Effectiveness for Asphalt Thin Overlays

This paper presents the design of stone matrix asphalt (SMA) with 4.75-mm nominal maximum aggregate size (NMAS) and alternative surfacing cross-section for an asphalt wearing course that may improve pavement performances while controlling costs by using locally available aggregates. The 4.75 -mm NMAS dense-graded mix was previously used in several states to reduce layer thickness and cost. Because of its poor friction and limited performance, however, it was generally used as levelling binder and placed on low-volume roads. The 4.75-mm SMA is proposed for thinner asphalt overlays in this study to improve its performance as well as surface texture. The ultimate goal of this study is to develop the 4.75-mm SMA and evaluate its performance and engineering benefits as a wearing course under laboratory and field conditions. Test pavement sections were constructed in Northern Illinois and on-site performance tests were conducted to evaluate its performance under actual traffic loading. The engineering cost-benefit analysis with respect to performances from both laboratory and field studies suggests the proper application of 4.75-mm SMA as an efficient and cost-effective wearing course for asphalt thin overlays.     

Mechanistic-empirical methodology for the selection of cost-effective rehabilitation strategy for flexible pavements

A well-planned rehabilitation approach helps agencies to optimise the allocation of annual investment in pavement rehabilitation programs. Currently, many agencies are struggling with the selection of an optimal time-based and cost-effective rehabilitation solution to address the long-term needs of pavements. This study offers the use of a mechanistic-empirical methodology to develop a series of time-based rehabilitation strategies for high traffic volume flexible pavements located in Oklahoma. Six different pavement family groups are identified in the state, and comprehensive evaluation of existing pavements are conducted through analysis of falling weight deflectometer data and performance measures available in Oklahoma Pavement Management System database. The inadequacy of performance measures to fully characterise the condition of existing pavements are indicated, and damage factor determined from FWD data are suggested as trigger factor to select rehabilitation candidates. Three levels of rehabilitation activities including light, medium and heavy are considered as potential alternatives for rehabilitation candidates. A mechanistic-empirical methodology is employed to obtain an estimate of the performance of rehabilitation and extension in service lives of pavements. Also, an assessment output matrix is developed, which can be served as a supplemental tool to help the decision-makers in the highway agency with the rehabilitation related decision-making process. Cost-effectiveness of rehabilitation alternatives is determined through life cycle cost analysis, and three time-based renewal solutions are developed for pavement family groups that are in need of rehabilitation.     

Backcalculation of viscoelastic and nonlinear flexible pavement layer properties from falling weight deflections

Appropriate characterisation of individual layer properties is crucial for mechanistic analysis of flexible pavements. Typically in inverse analyses, pavements are modelled as elastic or nonlinear elastic to obtain layer material properties through non-destructive falling weight deflectometer (FWD) testing. In this study, a layered viscoelastic–nonlinear forward model (called LAVAN) was used to develop a genetic algorithm-based backcalculation scheme (called BACKLAVAN). The LAVAN can consider both the viscoelastic behaviour of asphalt concrete (AC) layer and nonlinear elastic behaviour of unbound layers. The BACKLAVAN algorithm uses FWD load-response history at different test temperatures to backcalculate both the (damaged) E(t) and |E^*| master curve of AC layers and the linear and nonlinear elastic moduli of unbound layers of in-service pavements. The BACKLAVAN algorithm was validated using two FWD tests run on a long-term pavement performance section. Comparison between the backcalculated and measured results indicates that it should be possible to infer linear viscoelastic properties of AC layer as well as nonlinear elastic properties of unbound layers from FWD tests.     

Numerical comparison of flexible pavement dynamic response under different axles

A three-dimensional finite element model was utilised to examine the flexible pavement dynamic response under single, tandem and tridem axles at different speeds. Using two different hot-mix asphalt (HMA) layer thicknesses, 15.2 and 25.4 cm, the dynamic effects of moving axles were investigated on critical responses. These responses include the tensile strain at the bottom of asphalt layer, compressive strain on the top of subgrade and tensile and compressive strain on the surface layer. In this study, the HMA layer and other layers were characterised as linear viscoelastic and elastic material, respectively. Since this research focuses specifically on the time and dynamic effects, considering the transient dynamic loading and inertia forces, implicit dynamic analysis was done. The important findings are as follows. (1) Strains induced by tridem axles could be greater than tandem axles or even equal at different speeds. (2) It cannot be stated that axles always induce greater critical response value to road systems at lower speed because at higher speed they can also induce greater critical response value in pavements than that at lower speed. (3) Changing trend and changing rate of strains with speed are strongly affected by pavement thickness. In general, the effects of different axle configurations are strongly affected by moving speed and surface layer thickness.     

Numerical simulation tool for paving block structures assessed by means of full-scale accelerated pavement tests

Block pavements are an attractive alternative to asphalt and concrete pavements, especially in communal areas. Architects and urban planners would like to take advantage of various shapes, colours and textures of paving blocks in order to achieve a higher quality of urban space if the performance of block pavements could be better predicted to avoid large horizontal displacements of chipped stone corners and rutting. Unfortunately, the computational performance prediction of paving block structures is more complex than that for flexible pavements with homogeneous surface layers of asphalt concrete. The influence of the large number of vertical joints between paving blocks on the overall mechanical performance has not been considered sufficiently within computational tools yet. The proposed numerical simulation tool is able to take into account the complex mechanical behaviour of sand-filled joints as well as the non-linear mechanical behaviour of the underlying base courses. Joints are modelled using a Mohr–Coulomb-type friction model with the normal stresses non-linearly related with joint opening. Three different experimental set-ups were developed for the identification of the model parameters. The base behaviour was modelled using the Drucker–Prager cap model. The paper shows that the proposed tool predicts reasonable deformations and stresses in block pavements. The results of the simulations were compared with measured stresses from the full-scale accelerated pavement testing and a good agreement was observed.     

Development of degradation model for urban asphalt pavement

There is a lack of a profound understanding of urban pavement deterioration pattern. This is due to the complexity of traffic conditions and the variety of pavement structures in urban roads. The lack of a suitable deterioration model for the urban pavements limits the possibility of making any scientific and cost-effective repair and maintenance strategy. There is a need for a better understanding of the long-term behaviour of urban pavements by which predictive pavement condition models can be derived and consequently a suitable maintenance management system can be built. In response to this need, a comprehensive field study was performed in three Iranian cosmopolitan cities. Pervasive pavement damages were defined and an urban pavement condition index was established. A deterioration model was developed by monitoring and analysing the conditions of road pavements in a period of four years. This model varies as the structural and loading conditions of the pavement change. The efficiency and practicability of the model in predicting the conditions of the pavements were illustrated.