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1.
Chong Wang Yongjie Liu Alexander Nikitin Qingyuan Wang Min Zhou 《Fatigue & Fracture of Engineering Materials & Structures》2019,42(9):2183-2194
When high‐strength steels are subjected to very high‐cycle fatigue loading, crack initiation site shifts from surfaces to the interior, and a fish‐eye forms on the fracture surface. Majority of the fatigue life is estimated to be associated with the formation of this internal crack morphology. In the present work, features of such internal cracks in two high‐strength steels are studied. Specifically, three initiation patterns are investigated. A general internal crack initiating scenario is proposed base on an understanding of dislocation slip in the materials. A simplified threshold is calculated from Young's modulus and interatomic spacing, defining the transition from the initiation stage to the crack propagation. The relationship between internal crack initiation and slower descending S‐N curves is discussed. 相似文献
2.
C. He K. Yang Y. Liu Q. Wang M. Cai 《Fatigue & Fracture of Engineering Materials & Structures》2017,40(3):460-468
The present paper aims to investigate the effect of ultrasonic peening treatment on the very high cycle fatigue resistance of an AA7075 friction stir welded joint. Microscopy observation, microhardness and X‐ray diffraction measurements were carried out to characterize the treated surface of peened specimens. Fatigue crack initiation sites were investigated through scanning electron microscope, and the role of enhanced surface on fatigue resistance was analyzed. The results indicate that a sensible fatigue strength improvement can be obtained through application of ultrasonic peening treatment and that fatigue cracks can initiate from the interior of the specimen. To clarify the fatigue failure mechanism, we analyzed the microstructure characteristics, compressive residual stress profile and intermetallic inclusion distribution in the surface layers, and we discussed the capability of ultrasonic peening treatment to hinder the surface crack initiation. 相似文献
3.
M. K. Khan Y. J. Liu Q. Y. Wang Y. S. Pyoun 《Fatigue & Fracture of Engineering Materials & Structures》2015,38(3):290-299
Fatigue behaviour of AISI 310 stainless steel has been investigated up to very high cycles. The fatigue crack initiation sites were found at the surface of the material. Persistent slip bands developed at the surface of the specimens led to the crack initiation. At lower stress levels, shallow persistent slip bands were found at the surface of the specimens, and the fatigue limit was obtained. Notched specimens showed lower fatigue lives. Notched specimens with higher stress concentration factor (Kt) showed higher fatigue strength reduction factor (Kf). It was found that shallow notches of depth ~100 µm may reduce the fatigue life substantially. 相似文献
4.
Fumiyoshi Yoshinaka Takashi Nakamura Akihisa Takeuchi Masayuki Uesugi Kentaro Uesugi 《Fatigue & Fracture of Engineering Materials & Structures》2019,42(9):2093-2105
Small internal fatigue cracks initiated in Ti‐6Al‐4V in the very high cycle regime were detected by synchrotron radiation microcomputed tomography (SR‐μCT) at SPring‐8 in Japan. The initiation and growth behaviours of the cracks were nondestructively observed, and the da/dN‐ΔK relationship was measured and compared with that obtained in a high vacuum environment. SR‐μCT revealed that more than 20 cracks were initiated in one specimen. The crack initiation life varied widely from 20% to 70% of the average fatigue life and had little influence on the growth behaviour that followed. The initiation site size of each internal crack detected in one specimen was comparable with the size of the fracture origins obtained in ordinary fatigue tests. These results suggest that the surrounding microstructures around the initiation site are likely a dominant factor on the internal fracture rather than the potential initiation site itself. The internal crack growth rates were lower than 10?10 m/cycle, and extremely slow rates ranging from 10?13 to 10?11 m/cycle were measured in a lower ΔK regime below 5 MPa√m. The internal crack growth rate closely matched that of surface cracks in a high vacuum, and the reason for the very long life of internal fatigue fractures was believed to result from the vacuum‐like environment inside the internal cracks. 相似文献
5.
J. C. PANG S. X. LI Z. F. ZHANG 《Fatigue & Fracture of Engineering Materials & Structures》2013,36(2):168-176
The high‐cycle fatigue and fracture behaviours of Cu‐Be alloy with tensile strength ranging from 500 to 1300 MPa acquired by different treatments were studied. Fatigue crack initiation, fracture surface morphologies, S‐N curves and fatigue strength show obvious differences due to the change of microstructure. At relatively low‐strength level, some fatigue cracks originated from defects; while at high‐strength level, all the fatigue cracks initiated from cleavage facets. It was found that the fatigue ratio increases linearly and fatigue strength changes quadratically with increasing tensile strength, only considering one strengthening mechanism. Finally, the fatigue strengths of various Cu‐Be alloys were summarized. 相似文献
6.
W. Wu M.-L. Zhu X. Liu F.-Z. Xuan 《Fatigue & Fracture of Engineering Materials & Structures》2017,40(1):45-54
Axially push–pull fatigue tests of a low-strength Cr–Ni–Mo–V steel welded joint were conducted up to very high cycle fatigue regime at room temperature and 370 °C. The S–N curve at room temperature shows a duplex shape, while the S–N curve at 370 °C is continuously decreasing with lower fatigue strength. The welds at 370 °C undergoes dynamic strain ageing and has an enhanced load–defects interaction, leading to equal distribution of failures among different parts of the welds. The Z parameter model, with micro-defect location incorporated, having sound physical representation, is life-controlling of the welds at high temperature. 相似文献
7.
8.
Xu‐Teng Hu Lei Zhu Rong Jiang Ying‐Dong Song Shou‐Dao Qu 《Fatigue & Fracture of Engineering Materials & Structures》2019,42(1):339-351
In this paper, the small fatigue crack behavior of titanium alloy TC4 at different stress ratios was investigated. Single‐edge‐notch tension specimens were fatigued axially under a nominal maximum stress of 370 MPa at room temperature. Results indicate that fatigue cracks in TC4 initiate from the interface between α and β phases or within α phase. More than 90% of the total fatigue life is consumed in the small crack initiation and growth stages. The crack growth process of TC4 can be divided into three typical stages, ie, microstructurally small crack stage, physically small crack stage, and long crack stage. Although the stress ratio has a significant effect on the total fatigue life and crack initiation life at constant σmax, its effect on crack growth rate is indistinguishable at R = ?0.1, 0.1, and 0.3 when crack growth rate is plotted as a function of ?K. 相似文献
9.
Yuanpei Hu Chengqi Sun Youshi Hong 《Fatigue & Fracture of Engineering Materials & Structures》2018,41(8):1717-1732
The S‐N data up to very‐high‐cycle fatigue (VHCF) regime for a high‐strength steel were obtained by fatigue tests under constant amplitude and variable amplitude (VA) via rotating bending and electromagnetic resonance cycling. Crack initiation for VHCF was from the interior of specimens, and the initiation region was carefully examined by scanning electron microscopy and transmission electron microscopy. Crack growth traces in the initiation region of fine‐granular‐area (FGA) were the first time captured for the specimens under VA cycling by rotating bending. The obtained crack growth rates in FGA were upwards to connect well with those in fish‐eye region available in the literature and were associated well with the calculated equivalent crack growth rates in FGA. The observations of profile samples revealed that FGA is a nanograin layer for the specimens under VA cycling, which is a new evidence to support the previously proposed “numerous cyclic pressing” model. 相似文献
10.
The microstructural features and the fatigue propensities of interior crack initiation region for very‐high‐cycle fatigue (VHCF) of a Ti–6Al–4V alloy were investigated in this paper. Fatigue tests under different stress ratios of R = ?1, ?0.5, ?0.1, 0.1 and 0.5 were conducted by ultrasonic axial cycling. The observations by SEM showed that the crack initiation of VHCF presents a fish‐eye (FiE) morphology containing a rough area (RA), and the FiE and RA are regarded as the characteristic regions for crack initiation of VHCF. Further examinations by TEM revealed that a layer of nanograins exists in the RA for the case of R = ?1, while nanograins do not appear in the FiE outside RA for the case of R = ?1, and in the RA for the case of R = 0.5, which is explained by the Numerous Cyclic Pressing model. In addition, the estimations of the fatigue propensities for interior crack initiation stage of VHCF indicated that the fatigue life consumed by RA takes a dominant part of the total fatigue life and the related crack propagation rate is rather slow. 相似文献
11.
S. X. Li P. Y. Zhang S. R. Yu 《Fatigue & Fracture of Engineering Materials & Structures》2014,37(10):1146-1152
Rotating bending fatigue test at very high cycle regimes was carried out on martensitic steel of 2Cr13 in air and 3.5% NaCl environment. The result showed that the S–N curve presents a stepwise tendency over the range of 106–108 cycles in both air and 3.5% NaCl environment. In air fatigue, cracks initiated from the sample surface and inclusions at subsurface and no typical fish eye feature in very high cycle fatigue were observed for all samples tested up to 6 × 108 cycles. In 3.5% NaCl solution, a fatigue limit over the range of 106–108 cycles exhibited with the corrosion fatigue strength reduced by 47% compared to the air fatigue. Multiple cracks initiated from surface and the number of crack origins increased with increasing stress level and surface proportion of fatigue propagation increased as number of cycles increased. 相似文献
12.
C. SUN J. XIE A. ZHAO Z. LEI Y. HONG 《Fatigue & Fracture of Engineering Materials & Structures》2012,35(7):638-647
A cumulative fatigue damage model is presented to estimate fatigue life for high‐strength steels in high‐cycle and very‐high‐cycle fatigue regimes with fish‐eye mode failure, and a simple formula is obtained. The model takes into account the inclusion size, fine granular area (FGA) size, and tensile strength of materials. Then, the ‘equivalent crack growth rate’ of FGA is proposed. The model is used to estimate the fatigue life and equivalent crack growth rate for a bearing steel (GCr15) of present investigation and four high‐strength steels in the literature. The equivalent crack growth rate of FGA is calculated to be of the order of magnitude of 10?14–10?11 m/cycle. The estimated results accord well with the present experimental results and prior predictions and experimental results in the literature. Moreover, the effect of inclusion size on fatigue life is discussed. It is indicated that the inclusion size has an important influence on the fatigue life, and the effect is related to the relative size of inclusion for FGA. For the inclusion size close to the FGA size, the former has a substantial effect on the fatigue life. While for the relatively large value of FGA size to inclusion size, it has little effect on the fatigue life. 相似文献
13.
K. TOKAJI 《Fatigue & Fracture of Engineering Materials & Structures》2005,28(6):539-545
Axial fatigue tests have been performed at three different stress ratios, R, of ?1, 0 and 0.4 using smooth specimens of an aluminium alloy composite reinforced with SiC particulates of 20 μm particle size. The effect of stress ratio on fatigue strength was studied on the basis of crack initiation, small crack growth and fracture surface analysis. The stress ratio dependence of fatigue strength that has been commonly observed in other materials was obtained, in which fatigue strength decreased with increasing stress ratio when characterized in terms of stress amplitude. At R=?1, the fatigue strength of the SiCp/Al composite was the same as that of the unreinforced alloy, but at R= 0 and 0.4 decreased significantly, indicating a detrimental effect of tensile mean stress in the SiCp/Al composite. The modified Goodman relation gave a fairly good estimation of the fatigue strength at 107 cycles in the unreinforced alloy, but significantly unconservative estimation in the SiCp/Al composite. At R= 0 and 0.4, cracks initiated at the interfaces between SiC particles and the matrix or due to particle cracking and then grew predominantly along the interfaces, because debonding between SiC particles and the matrix occurred easily under tensile mean stress. Such behaviour was different from that at R=?1. Therefore, it was concluded that the decrease in fatigue strength at high stress ratios and the observed stress ratio dependence in the SiCp/Al composite were attributed to the different fracture mechanisms operated at high stress ratios. 相似文献
14.
Fbio C. Castro Edgar N. Mamiya Lucival Malcher Felipe A. Canut Guilherme V. Ferreira Raniere S. Neves 《Fatigue & Fracture of Engineering Materials & Structures》2019,42(11):2487-2495
Tension‐compression, tension‐tension, torsional, and 90° out‐of‐phase axial‐torsional fatigue tests were performed on a quenched and tempered U2 steel. All tests were conducted under force/torque control because macroscopic plastic strains were insignificant in the life range of interest (from 104 to 2 × 106 loading cycles). Stress‐based versions of the Fatemi‐Socie critical plane parameter and of the Smith‐Watson‐Topper parameter with a critical plane interpretation were evaluated using the experimental data. The Smith‐Watson‐Topper parameter was not able to correlate the test data. The Fatemi‐Socie method correlated most of the test data within factor‐of‐three boundaries. A modified Crossland invariant‐based parameter made of two interaction rules between the shear stress amplitude and the maximum hydrostatic stress, and of a definition of shear stress amplitude based on the maximum prismatic hull method, yielded fatigue life estimates in reasonable agreement with the experimental observations. 相似文献
15.
U. Karr B.M. Schönbauer H. Mayer 《Fatigue & Fracture of Engineering Materials & Structures》2018,41(9):1938-1947
Environmental influences on near‐threshold fatigue crack growth in wrought magnesium alloy AZ61 were investigated. Fatigue tests were performed in ambient (humid) air, dry air, vacuum, and dry nitrogen gas at 19 kHz cycling frequency and load ratio R = ?1. Threshold stress intensity factor amplitudes, Kth, determined for limiting growth rates below 5 × 10?13 m/cycle were 1.1 MPam1/2 in ambient air and 1.2 MPam1/2 in dry air. A much higher Kth of 1.9 MPam1/2 was measured in vacuum and dry nitrogen gas. This suggests oxygen to be the most detrimental constituent of ambient air that increases near‐threshold crack propagation rates and decreases Kth. The deleterious effect of humidity is comparatively small. Corrosive influences are effective at ultrasonic cycling frequency for growth rates below approximately 3 × 10?9 m/cycle. The crack propagation curves in ambient and dry air show a plateau‐like regime where the fracture mode changes from purely ductile to a mixed ductile and brittle mode. In vacuum and dry nitrogen gas, a ductile crack path is found for all investigated crack growth rates. 相似文献
16.
D. WAGNER N. RANC C. BATHIAS P.C. PARIS 《Fatigue & Fracture of Engineering Materials & Structures》2010,33(1):12-21
In this paper, the study of the temperature variation during fatigue tests was carried out on different materials (steels and aluminium alloys). Tests were performed at ambient temperature using a piezoelectric fatigue system (20 kHz). The temperature field was measured on the surface of the specimen, by means of an infrared camera.
Just at the beginning of the test, it was observed that the temperature increased, followed by a stabilization which corresponds to the balance between dissipated energy associated with microplasticity and the energy lost by convection and radiation at the specimen surface and by conduction inside the specimen. At the crack initiation, the surface temperature suddenly increases (whatever the localization of the initiation), which allows the determination of the number of cycles at the crack initiation and the number of cycles devoted to the fatigue crack propagation. In the gigacycle fatigue domain, more than 92% of the total life is devoted to the initiation of the crack.
So, the study of the thermal dissipation during the test appears a promising method to improve the understanding of the damage and failure mechanism in fatigue and to determine the number of cycles at initiation. 相似文献
Just at the beginning of the test, it was observed that the temperature increased, followed by a stabilization which corresponds to the balance between dissipated energy associated with microplasticity and the energy lost by convection and radiation at the specimen surface and by conduction inside the specimen. At the crack initiation, the surface temperature suddenly increases (whatever the localization of the initiation), which allows the determination of the number of cycles at the crack initiation and the number of cycles devoted to the fatigue crack propagation. In the gigacycle fatigue domain, more than 92% of the total life is devoted to the initiation of the crack.
So, the study of the thermal dissipation during the test appears a promising method to improve the understanding of the damage and failure mechanism in fatigue and to determine the number of cycles at initiation. 相似文献
17.
Ti单晶及多晶与孪晶相关的疲劳裂纹萌生 总被引:4,自引:2,他引:2
研究了高纯Ti单晶在SEM中循环变形及多晶在拉-压对称疲劳和反复弯曲疲劳时与孪晶相关的疲劳裂纹萌生,发现除孪晶界外,循环孪晶带内孪晶与孪晶的碰撞、孪晶内部沿特定面以及孪晶撞击晶界也诱发了疲劳裂纹。 相似文献
18.
This paper presents the results of experimental investigation on fatigue behaviors of friction stir welded joints in AA7075-T6 with ultrasonic fatigue test system (20 kHz). Two kinds of particles, Fe-rich intermetallic compounds and Mg2Si-based particles, governed the fatigue crack initiation. The plastic deformation and recrystallization during welding process led to the changes in particle size and micro crack occurrence between thermo-mechanically affected zone (TMAZ) and nugget zone (NZ). Therefore, the fatigue crack initiation sites leaned to be located at the TMAZ in short fatigue life, or at the NZ in very high cycle fatigue regime. 相似文献
19.
J. POLÁK M. PETRENEC J. MAN K. OBRTLÍK 《Fatigue & Fracture of Engineering Materials & Structures》2012,35(3):257-268
The effect of the mean stress on the crack initiation and short crack growth of austenitic–ferritic duplex steel has been studied. High mean stresses and stress amplitudes result in appreciable mean strain relaxation and long‐term hardening. Mean stress produces unidirectional slip bands and slip steps that serve as nuclei for persistent slip bands and persistent slip markings. It leads to the acceleration of the crack initiation and production of a high density of cracks. Crack linkage contributes to the growth of short cracks. The concept of equivalent crack was used to describe the crack growth. The kinetics of short crack growth with positive mean stress is similar to that in symmetric loading, that is, exponential growth is observed. Positive mean stress results in earlier crack initiation and in the acceleration of the crack growth rate. Both factors contribute to the decrease of the fatigue life. 相似文献
20.
M. K. Khan Y. J. Liu Q. Y. Wang Y. S. Pyun R. Kayumov 《Fatigue & Fracture of Engineering Materials & Structures》2016,39(4):427-438
Effects of ultrasonic nanocrystal surface modification (UNSM) on the very high cycle fatigue response of AISI 310 stainless steel have been investigated. The higher impact force used in UNSM treatment showed a higher fatigue life improvement. The fatigue life improvement was higher in crack initiation from the surface of specimens. The subsurface crack initiation depth in the alloy increased with increase in the fatigue failure cycles. It was concluded that UNSM treatment can increase the life of the alloy significantly up to very high cycle fatigue. 相似文献