Non-Hall-Petch hardness dependence in ultrafine fibrous MgAl2O4-MgO eutectic ceramics fabricated by the laser-heated floating zone (LFZ) method

MgAl₂O₄-MgO eutectic ceramics were fabricated by the laser-heated floating zone (LFZ) method with various growth rates to assess its possible beneficial effect on microstructural aspects and mechanical properties. It was determined that the growth rate optimizing the microstructure and mechanical properties is 750 mm/h; below this value, coarsening of the fibrous microstructure takes place with a degradation of these properties. In the extreme case of 50 mm/h growth rate, the presence of undesirable transverse cracks was unavoidable. Thanks to the high growth rate of 750 mm/h, ultra-fine fibrous microstructure MgAl₂O₄-MgO eutectic ceramics can thus be fabricated with greater hardness (15.5 GPa from Vickers indentation and 22 GPa from nanoindentation) and flexural strength (?345 MPa). It is reported that hardness scales with the interfiber spacing λ according to a law of the type lnλ/λ, contrary to the assumed Hall-Petch-like dependence. This proposed law can be explained in terms of dislocation hardening induced by the MgO fibers.     

Microstructure and mechanical properties of Al2O3/Er3Al5O12 eutectic rods grown by the laser-heated floating zone method

Eutectic rods of Al₂O₃-Er₃Al₅O₁₂ were grown by directional solidification using the laser-heated floating zone method at rates in the range 25-1500 mm/h. Their microstructure and mechanical properties (hardness, toughness and strength) were investigated as a function of the growth rate. A homogeneous and interpenetrated microstructure was found in most cases, and interphase spacing decreased with growth rate following the Hunt-Jackson law. Hardness increased slightly as the interphase spacing decreased while toughness was low and independent of the microstructure. The rods presented very high bending strength as a result of the homogeneous microstructure, and their strength increased rapidly as the interphase spacing decreased, reaching a maximum of 2.7 GPa for the rods grown at 750 mm/h. The bending strength remained constant up to 1300 K and decreased above this temperature. The relationship between the microstructure and the mechanical properties was established from the analysis of the microstructure and of the fracture mechanisms.     

Excellent Transmittance Induced Phase Transition and Grain Size Modulation in Lead‐Free (1–x)(K0.5Na0.5)NbO3–xLaBiO3 Ceramics

A novel lead‐free excellent transmittance electro‐optic ceramics (1–x)(K_0.5Na_0.5)NbO₃–xLaBiO₃ (KNN‐LB, x = 0.000, 0.005, 0.010, 0.015, 0.020, 0.025, 0.040, 0.060) were fabricated by traditional pressureless ceramics processing procedure. The effects of LaBiO₃ dopant concentration x on the microstructure, phase transition, optical property, and electrical properties were studied systematically. The X‐ray diffraction results indicated that the KNN‐LB ceramics with x ≥ 0.025 have the pseudocubic phase. The morphology, density, and microstructure of the KNN‐LB ceramics were characterized by scanning electronic microscopy and optical microscopy. In particular, the KNN‐LB ceramics (0.05 mm thickness) with x = 0.025 exhibited the highest transmittance of 74.00% in the visible spectrum comparable to the 72.00% transmittance of the lead lanthanum zirconate titanate (PLZT 9/65/35 of 0.127 mm thickness). In addition, the related mechanism of transparency variation induced by phase transition and grain size modulation were discussed thoroughly. Finally, the dielectric and ferroelectric properties of as‐prepared KNN‐LB ceramics were also investigated to further clarify the relationship between transparency and relaxor behavior.     

Preparation of mullite ceramics with equiaxial grains from powders synthesized by the sol-gel method

Four different alumina content of mullite ceramics were fabricated by powders synthesized using the sol-gel method. The synthesis process of powders, microstructure evolution, mechanical and optical properties of the mullite ceramics were studied. The XRD results showed that the precursors transformed into aluminosilicate spinel phase at 1000 °C and mullite phase at 1200 °C. Equiaxial grains were easy to form in the alumina-rich mullite ceramics while elongated grains were easy to form in the alumina-poor mullite ceramics. With the increase of alumina content, the grain size of the samples firstly increased and then decreased, the number of elongated grains decreased while equiaxed grains increased. The flexural strength, compression strength, fracture toughness, and Vickers hardness all decreased firstly and then increased. While the infrared transmittance increased firstly and then decreased. The transmittance at 4 μm (thickness of 0.75 mm) of the ceramics containing 66mol% Al₂O₃ reached the highest (72%) when sintered at 1780 °C because of the equiaxial grains.     

Translucent α-Sialon Ceramics by Hot Pressing

The single-phase α-sialon ceramics with high optical transmittance have been prepared by hot pressing. The maximum transmittance reached 65.2% and 52.2% in the infrared wavelength region, 58.5% and 40% in the visible region for the samples 1.0 and 1.5 mm thickness, respectively. The material also exhibited good mechanical properties of high hardness (20 GPa) and better fracture toughness (5.1 MPa·m^1/2). Both high optical transmittance and improved toughness of α-sialon ceramics were attributed to the less-grain-boundary glassy phase and the homogeneous microstructure, which was obtained by a proper process and confirmed by SEM and TEM observation, compared to that prepared by ordinary sintering. It is, therefore, expected that the translucent α-sialon ceramics could be a promising optical window material.     

Mechanical properties up to 1900 K of Al2O3/Er3Al5O12/ZrO2 eutectic ceramics grown by the laser floating zone method

Directionally solidified Al₂O₃–Er₃Al₅O₁₂–ZrO₂ eutectic rods were processed using the laser floating zone method at growth rates of 25, 350 and 750 mm/h to obtain microstructures with different domain size. The mechanical properties were investigated as a function of the processing rate. The hardness, ∼15.6 GPa, and the fracture toughness, ∼4 MPa m^1/2, obtained from Vickers indentation at room temperature were practically independent of the size of the eutectic phases. However, the flexural strength increased as the domain size decreased, reaching outstanding strength values close to 3 GPa in the samples grown at 750 mm/h. A high retention of the flexural strength was observed up to 1500 K in the materials processed at 25 and 350 mm/h, while superplastic behaviour was observed at 1700 K in the eutectic rods solidified at the highest rate of 750 mm/h.     

Growth rate effect on colony formation in directional solidification of Al2O3/YAG/ZrO2

Mechanical properties of Al₂O₃/Y₃Al₅O₁₂/ZrO₂ ternary eutectic ceramics are strongly affected by structural defects as pores or colonies. Experimental investigation of the microstructure of this ternary composite indicates that the colonies are generally observed when the solidification occurs at high rates. In this work, the influence of the growth rate on the solid-liquid interface shape and formation of colonies in directional solidification of Al₂O₃/Y₃Al₅O₁₂/ZrO₂ by Bridgman, Edge-defined Film-fed Growth (EFG), and Czochralski (Cz) methods is numerically and experimentally investigated. Numerical modeling of the Bridgman growth process shows large curvatures of the solid-liquid interface when the pulling rate is increased up to 80 mm/h. The ingots solidified at rates between 5 and 80 mm/h exhibit colony type microstructure. The analysis of EFG growth of ceramic ribbons reveals less curved solid-liquid interfaces in this system. Numerical modeling shows significant increase in the interface curvature with increasing pulling rate. The microstructure of ribbons grown at pulling rates between 6 and 12 mm/h exhibits colonies only for the ingots solidified at higher rate. Simulations carried out for Czochralski growth process show that the solidification front is almost plane in this system. These results are in agreement with experimental observations showing good structural quality of Cz grown crystals with a flat solid-liquid interface. Finally it is concluded that formation of colonies in directional solidification of this ternary eutectic composite is linked to large curvatures of the growth interface.     

Mg2SiO4-MgAl2O4 directionally solidified eutectics: Hardness dependence modelled through an array of screw dislocations

Mg₂SiO₄-MgAl₂O₄ eutectic ceramics have been fabricated by means of the laser floating zone (LFZ) technique. The microstructure has revealed as an unusual one at lower growth rate, composed of broken lamellae of MgAl₂O₄ distributed randomly along one matrix, composed of Mg₂SiO₄. At higher growth rates, a cell structure with intra-cell lamella structure is dominant. Contrary to most eutectic systems, hardness is not dependent upon the inter-spacing, but it does depend on one characteristic length of lamellae: their perimeter. One simple model based upon the dislocation is proposed, which successfully accounts for such extraordinary hardness law. Accordingly, Mg₂SiO₄-MgAl₂O₄ eutectic ceramics fabricated at 50 mm/h growth rate with the smallest MgAl₂O₄ lamella perimeter favorably showed more elevated hardness (13.4 GPa from Vickers indentation and 15.3 GPa from nanoindentation) and strength (∼430 MPa) than those found in the monolithic Mg₂SiO₄ matrix.     

KNbTeO6 transparent ceramics prepared by the combination of pressure-less sintering and pseudo hot isostatic pressing

KNbTeO₆ transparent ceramics were prepared by combining pressure-less sintering and pseudo-hot isostatic pressing (PHIP) of the synthesized submicron single-phase powder. The PHIP was conducted by wrapping coarse magnesium aluminate powders around the pre-sintered body in the spark plasma sintering (SPS) furnace. With an average grain size of 412 ± 23 nm, the in-line transmittance of transparent KNbTeO₆ ceramics reaches 80.25% at 2677 nm. By contrast, the density of the samples prepared by conventional SPS with the same sintering procedure is only 98.73%, and the highest in-line transmittance 64.25% occurs at 4976 nm. In particular, by investigating the sintering mechanism of PHIP, the improvement of microstructure and optical transmittance could be attributed to the plastic deformation caused by shear stress. The obtained ceramics exhibited excellent mechanical and dielectric properties, which was benefited from the novel sintering technology.     

Effects of pre-sintering and annealing on the optical transmittance of Zr-doped Y2O3 transparent ceramics fabricated by vacuum sintering conjugated with post-hot-isostatic pressing

In this work, Zr-doped Y₂O₃ transparent ceramics were fabricated by vacuum pre-sintering at various temperatures ranging from 1650 to 1800 °C combined with a post-hot-isostatic pressing (HIP) treatment. The pre-sintered samples all show black opaqueness mainly due to the formation of oxygen vacancies, which can be removed by post-annealing in air. The HIP treatment can also eliminate the blackness as well as residual pores, giving rise to optical transparency. The in-line transmittance of the samples after HIP was found to depend strongly on the microstructure of the as-sintered samples. The optimal microstructure of these types of samples before the HIP treatment should be fine grained with only intergranular pores, which can easily be removed by HIP. Annealing before HIP was shown to be necessary to enhance the transmittance of the samples. The effects of the pre-sintering heating rate on the optical transmittance of the HIP-treated samples were also studied.     

Microstructure and properties of directionally solidified LaB6 (100)-ZrB2 eutectic composite prepared by the optical zone melting method

Directionally solidified (DS) LaB₆ (001)-ZrB₂ eutectic composite is successfully prepared by optical zone melting technique. The effect of the solidification rate on the microstructure and properties is systemically investigated.With the increase in the solidification rate from 20 to 100 mm/h, the eutectic rods present a homogeneous eutectic microstructure. The relationship between the average eutectic spacing and the solidification rate is established. The fracture toughness shows an obvious anisotropy. Crack deflection and crack bridging play important roles in improving the fracture toughness of the material. As the solidification rate is increased from 20 to 300 mm/h, the fracture toughness, bending strength and current density firstly increase and then decrease. The highest fracture toughness of 5.16 MPa.m^1/2, bending strength of 809.04 MPa and current density of 36.24 A/cm² at 1873 K belong to the DS LaB₆ (001) - ZrB₂ eutectic composite obtained at V = 100 mm/h.     

Effect of milling ball size on the densification and optical properties of transparent Y2O3 ceramics

In this study, we report highly transparent Y₂O₃ ceramics fabricated by hot-pressing only at 1500 °C without a HIP treatment, featuring in-line transmittance levels of 77% and 84% at a wavelength of 400 and 1100 nm, respectively with the grain size suppressed to 710 nm. The effect of the ball size during the grinding of Y₂O₃ powders on the correlation between the thus-prepared Y₂O₃ powders and the optical properties of the hot-pressed samples is demonstrated for the first time. With a decrease in the diameter of the ZrO₂ balls from 5 mm to 1 mm, the milling efficiency was enhanced and admirable transparency of Y₂O₃ was attained at a short milling time. However, several micron-sized pores remained in the transparent specimens prepared with 1 mm balls, originating from the inhomogeneously packed region of the green body. Finally, the 2 mm was found to be optimum for obtaining a fine-grained and pore-free microstructure with the best in-line transmittance of Y₂O₃ ceramics.     

Densification and microstructure evolution of reactively sintered transparent spinel ceramics

Reactive sintering is an effective and simple method to prepare transparent spinel ceramics. In this research, transparent MgO·nAl₂O₃ (0.98?≤ n?≤?2) spinel ceramics were prepared via reactive sintering in air followed by hot isostatic press (HIP), using MgO and γ-Al₂O₃ powders as raw materials. The influence of composition on densification and microstructure evolution was systemically investigated. More importantly, the relationship between microstructure of presintered samples and final properties of transparent ceramics was singled out. Thermodynamically stable large pores were easily generated in magnesia-rich and stoichiometric samples after presintering in air, causing severe abnormal grain growth during the HIP treatment and poor optical quality of the resulting samples. The presintering temperature of alumina-rich samples widely varied with composition. No large pores were observed in the presintered sample, which was beneficial for the elimination of residual pores in the following HIP process. Highly transparent spinel ceramics with n?=?1.1 and 1.3 were successfully fabricated with the transmittance above 84% even at the short wavelength of 400?nm, close to the theoretical value.     

Effect of initial particle size on grain microstructure of textured ferroelectric ceramics: A phase-field method and brush technique

A phase-field model was employed to simulate the grain microstructure evolution of the textured ceramics. Textured KSr₂Nb₅O₁₅ (KSN) ceramics were chosen as the research object and prepared by using acicular KSN particles as raw materials. A method combining the brush technique with the rolling process was proposed for the directional arrangement of the acicular particles. The effects of the initial particle length distribution and diameter on the grain growth behavior and electrical properties were investigated. It was found the influence of the initial particle length distribution on the grain growth rate mainly depended on its diameter. The use of coarse particles was beneficial to obtain a microstructure with a strongly anisotropic morphology and homogeneous grain size. The obtained KSN ceramics exhibited a high piezoelectric constant d₃₃ of 68 pC/N and Curie temperature of 120 ℃, which was closely related to the grain microstructure.     

Highly transparent yttrium titanate (Y2Ti2O7) ceramics from co-precipitated powders

Highly transparent yttrium titanate (Y₂Ti₂O₇) ceramics were fabricated by vacuum sintering using co-precipitated powders for the first time. The effects of the powder calcination temperature on the phase composition, morphology of the calcined powders, and on the microstructure and transmittance of the Y₂Ti₂O₇ ceramics were investigated. When the calcination temperature was above 850 °C, pure phase Y₂Ti₂O₇ nanopowders with high sintering activity were obtained. Transparent Y₂Ti₂O₇ ceramics were obtained after vacuum sintered at 1600 °C for 6 h and annealed at 1100 °C for 5 h in air. The highest transmittance reached 73% at 1000 nm when the calcination temperature was 1150 °C. The measured refractive index of Y₂Ti₂O₇ ceramics was higher than 2.24 at the wavelength range of 350–1000 nm, making it a promising candidate for optical devices.     

Reaction‐Bonded B4C with High Hardness

Reaction‐bonded B₄C (RBBC) was fabricated through molten Si infiltrating porous B₄C preforms. A preform with a 75% relative green density was obtained by mixing two different sized B₄C powders. Carbon black added to the preform slightly reduces average pore size, but increases porosity. RBBC ceramics showed a dense and homogeneous microstructure. Vickers hardness was about 15 GPa for RBBC fabricated from a single type of B₄C powder and could reach 22–23 GPa for the carbon‐added samples after infiltration. Morphological evolution and the influence of the microstructure on the Vickers hardness were investigated and discussed.     

Spark plasma sintering of Sm3+ doped Y2O3 transparent ceramics for visible light lasers

Transparent Sm:Y₂O₃ ceramics were fabricated by spark plasma sintering (SPS). The effects of LiF additive and sintering temperature on the microstructure and optical transmittance of the Sm:Y₂O₃ ceramics were investigated. The optimal content of LiF additive and sintering temperature was found to be 0.3 wt% and 1500 ℃. The transmittance of Sm:Y₂O₃ ceramics with a thickness of 1.7 mm reached 75.3% at 609 nm, which is about 94% of the theoretical value. The average grain size of the sample was about 50 µm.     

Yb3+ doped Lu2O3 transparent ceramics by spark plasma sintering

Transparent ceramics of 10% Yb doped Lu₂O₃ was fabricated by spark plasma sintering. The operating vital parameters in yielding transparency and mutual effects of sintering, pressure, dwell time, heating rate and annealing temperature on microstructure have been investigated. Fully compacted specimens were obtained at 1250 °C and the average grain size increased from few nm up to 5 μm until 1700 °C, above which abnormal grain growth was witnessed. The post-annealing of sintered ceramics at 1200 °C removes discoloration and improves transparency. The ceramics prepared at 1700 °C with dwell time of 5 min and heating rate at 50 °C/min shows the maximum transmittance with a thickness of 2 mm of 55% at a wavelength of 2 μm.