Acid violet 6B as a novel corrosion inhibitor for cold rolled steel in hydrochloric acid solution

The inhibition effect of acid violet 6B (AV6B) on the corrosion of cold rolled steel (CRS) in 1.0–5.0 M HCl solution was studied for the first time by weight loss, potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS) methods. The results show that AV6B is a very good inhibitor in 1.0 M HCl, and the adsorption of AV6B on CRS surface obeys Langmuir adsorption isotherm. Polarization curves reveal that AV6B behaves as a mixed-type inhibitor. EIS spectra exhibit one capacitive loop and confirm the inhibitive ability. Effects of immersion time and acid concentration on inhibition performance were also discussed.     

Cefotaxime sodium: A new and efficient corrosion inhibitor for mild steel in hydrochloric acid solution

The corrosion inhibition of mild steel in 1 M HCl solution by cefotaxime sodium has been studied by Tafel polarization, electrochemical impedance spectroscopy (EIS) and weight loss measurement. The inhibitor showed 95.8% inhibition efficiency at optimum concentration 300 ppm. Results obtained revealed that inhibition occurs through adsorption of the cefotaxime on metal surface without modifying the mechanism of corrosion process. Potentiodynamic polarization studies suggest that it is a mixed type of inhibitor. Electrochemical impedance spectroscopy techniques were also used to investigate the mechanism of corrosion inhibition.     

Hot dip fine Zn and Zn-Al alloy double coating for corrosion resistance at coastal area

A new hot dip Zn-7Al alloy coating was performed on a structural steel by double coating of fine Zn and Zn-7 wt.% Al alloy, to prevent severe corrosion in coastal area. The alloy-coated steels were exposed to seaside, quasi-industrial, and rural districts to compare with conventional Zn coating. Double coating was significantly effective in preventing corrosion, particularly in a seaside. It was estimated from the exposure test for 10 years that the life of the Zn-7Al alloy-coated steel would be almost four times that of the Zn-coated steel in the seaside. A bending test showed that no exfoliation occurred at the interface between the coated alloy and substrate steel. TEM observation revealed that the excellent adhesiveness of the doubly coated fine Zn and Zn-7Al alloy to the steel substrate was due to formation of the interface region consisting of heterogeneous fine phase mixture of zinc, aluminium and iron.     

Tryptamine as a corrosion inhibitor of mild steel in hydrochloric acid solution

The inhibitor effect of tryptamine on the corrosion of mild steel in 0.5 M hydrochloric acid at 30 °C was investigated using linear polarization, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The inhibition efficiency increases with an increase in concentration of tryptamine. At 500 ppm tryptamine the inhibition efficiency calculated by these techniques is around 97%. Cathodic and anodic polarization curves of mild steel in the presence of different concentrations of tryptamine at 30 °C reveal that it is a mixed type inhibitor. Tryptamine follows Langmuir adsorption with adsorption free energy of −35.07 kJ mol⁻¹.     

Thermodynamic, electrochemical and quantum chemical investigation of some Schiff bases as corrosion inhibitors for mild steel in hydrochloric acid solutions

The corrosion inhibition of mild steel in 1.0 M HCl solution by four Schiff bases was investigated using weight loss and electrochemical measurements and quantum chemical calculations. All compounds showed >90% inhibition efficiency at their optimum concentrations. The activation energy (E_a) of corrosion and other thermodynamic parameters were calculated to elaborate the mechanism of corrosion inhibition. The adsorption of the inhibitors on the mild steel surface follows Langmuir isotherm model. Polarization studies indicated that all studied inhibitors are mixed type. The computed quantum chemical properties viz., electron affinity (EA) and molecular band gap (ΔE_MBG) show good correlation with experimental inhibition efficiencies.     

Two pyrazine derivatives as inhibitors of the cold rolled steel corrosion in hydrochloric acid solution

The inhibition effect of two pyrazine derivatives of 2-aminopyrazine (AP) and 2-amino-5-bromopyrazine (ABP) on the corrosion of cold rolled steel (CRS) in 1.0 M hydrochloric acid (HCl) was studied by weight loss, potentiodynamic polarization curves, and electrochemical impedance spectroscopy (EIS) methods. The results show that both AP and ABP are good inhibitors, and inhibition efficiency follows the order: ABP > AP. The adsorption of each inhibitor on CRS surface obeys Langmuir adsorption isotherm. Potentiodynamic polarization curves show that two pyrazine derivatives act as mixed-type inhibitors. EIS spectra exhibit one capacitive loop and confirm the inhibitive ability.     

Sodium tungstate as a corrosion inhibitor of cold rolled steel in peracetic acid solution

Sodium tungstate (Na₂WO₄) as a corrosion inhibitor of cold rolled steel (CRS) in peracetic acid (PAA) solution was investigated by weight loss, potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS). All the data obtained from the experiments indicate that Na₂WO₄ is capable of inhibiting the corrosion of CRS in PAA solution. Polarization data show that Na₂WO₄ behaves as an anodic type inhibitor in PAA solution. Adsorption of Na₂WO₄ is found to follow the Temkin adsorption isotherm. The calculated free energy of adsorption (ΔG_ads) probably indicates that both physical adsorption and chemical adsorption may take place in the adsorption process.     

Inhibitive effect of diethylcarbamazine on the corrosion of mild steel in hydrochloric acid

Potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), weight loss measurements and atomic force microscopy techniques were used to investigate the inhibitory effect of diethylcarbamazine (DECM) on corrosion of mild steel in HCl solution. The inhibitor showed >90% inhibition efficiency at 5.01 × 10⁻⁴ M. Results obtained revealed that inhibition occurs through adsorption of inhibitor molecules on metal surface without modifying the mechanism of corrosion process. Potentiodynamic polarization studies suggested that it is a mixed type inhibitor, predominantly controls cathodic reaction. Activation parameters (E_a, ΔH and ΔS) and thermodynamic parameters (, and ) were calculated to investigate mechanism of inhibition.     

Nitrotetrazolium blue chloride as a novel corrosion inhibitor of steel in sulfuric acid solution

The inhibition effect of nitrotetrazolium blue chloride (NTBC) on the corrosion of cold rolled steel (CRS) in 0.5 M H₂SO₄ was investigated by weight loss, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) methods. The results show that NTBC is a good inhibitor, and the adsorption of NTBC on CRS surface obeys Langmuir adsorption isotherm. Polarization curves show that NTBC acts as a mixed-type inhibitor. EIS spectra consist of large capacitive loop at high frequencies followed by a small inductive one at low frequency values, and charge transfer resistance increases with the inhibitor concentration.     

Blue tetrazolium as a novel corrosion inhibitor for cold rolled steel in hydrochloric acid solution

The inhibition effect of blue tetrazolium (BT) on the corrosion of cold rolled steel (CRS) in 1.0 M HCl solution at 20 °C was investigated by weight loss, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM) methods. The results show that BT is a very good inhibitor, and the adsorption of BT on CRS surface obeys Langmuir adsorption isotherm. Polarization curves reveal that BT acts as a mixed-type inhibitor. EIS spectra exhibit one capacitive loop and confirm the inhibitive ability. The inhibition action of BT is also evidenced by SEM images.     

The effects of pharmaceutically active compound doxycycline on the corrosion of mild steel in hydrochloric acid solution

Corrosion inhibition of mild steel in hydrochloric acid solution by doxycycline has been studied by weight loss measurements, polarization resistance, Tafel polarization and electrochemical impedance spectroscopy. The inhibitor showed more than 95% inhibition efficiency at optimum concentration 9.02 × 10⁻⁴ M. Potentiodynamic polarization suggests that it is a mixed type of inhibitor. Electrochemical impedance spectroscopy was used to investigate the mechanism of corrosion inhibition. Thermodynamic parameters were calculated to investigate mechanism of inhibition. The compound follows Langmuir adsorption isotherm. AFM studies of mild steel surface with and without inhibitor were performed and calculated roughness also supported the inhibition data.     

Inhibition effect of nonionic surfactant on the corrosion of cold rolled steel in hydrochloric acid

The inhibition effect of Tween-20 as a nonionic surfactant on the corrosion of cold rolled steel (CRS) in 1.0-8.0 M HCl has been studied at different temperatures (20-50 °C) by weight loss and potentiodynamic polarization methods. Atomic force microscope (AFM) provided the CRS surface conditions. The results show that Tween-20 is a good inhibitor in 1.0 M HCl, and the inhibition efficiency (IE) increases with the inhibitor concentration, while decreases with increasing the hydrochloric acid concentration and temperature. Effect of immersion time was also studied and discussed. The adsorption of inhibitor on the CRS surface obeys the Langmuir adsorption isotherm equation. Both thermodynamic and kinetic parameters have been obtained by adsorption theory and kinetic equations. The inhibition effect is satisfactorily explained by the parameters. Polarization curves show that Tween-20 is a mixed-type inhibitor in hydrochloric acid. The results obtained from weight loss and polarization are in good agreement, and Tween-20 inhibition action could also be evidenced by surface AFM images.     

Inhibition by tetradecylpyridinium bromide of the corrosion of aluminium in hydrochloric acid solution

The inhibition effect of tetradecylpyridinium bromide (TDPB) on the corrosion of aluminium in 1.0 M HCl solution was studied by weight loss, potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS) methods. The results show that TDPB is a very good inhibitor at little concentrations, and the adsorption of TDPB on aluminium surface obeys Langmuir adsorption isotherm. Polarization curves reveal that TDPB behaves as a cathodic inhibitor. EIS spectra consist of large capacitive loop at high frequencies followed by a large inductive one at low frequency values, and confirm the inhibitive ability.     

Electrochemical corrosion performance of Cr and Al alloy steels using a J55 carbon steel as base alloy

Cr- and Al-modified alloy steels using J55 carbon steel as base alloy were produced by remelting in a vacuum. Their corrosion resistance was estimated by open circuit potential, electrochemical polarisation measurements and immersion tests in a 3.5 wt.% NaCl solution. The modified alloy steels exhibit higher corrosion resistance with a more positive open circuit potential, lower corrosion current density and higher impedance than J55 steel. The immersion tests showed that the new alloy steels have lower corrosion rates and smaller pitting depth than J55 steel and a low-Cr steel.     

Mebendazole: New and efficient corrosion inhibitor for mild steel in acid medium

The inhibition performance of mebendazole, a drug, on mild steel in molar hydrochloric acid solution was studied by weight loss and electrochemical methods. The maximum inhibition efficiency 96.2% was observed in presence of 2.54 × 10⁻⁴ M inhibitor. Polarization measurements showed that the inhibitor is mixed type. Data obtained from EIS studies were analyzed to model inhibition process through appropriate equivalent circuit models. The results obtained from the different methods are in good agreement. The various thermodynamic parameters of dissolution and adsorption processes were evaluated in order to elaborate adsorption mechanism. Adsorption of inhibitor obeyed Langmuir adsorption isotherm model.     

Inhibition of the corrosion of steel in hydrochloric acid solution by some organic molecules containing the methylthiophenyl moiety

The corrosion inhibition effect of 2-[4-(methylthio) phenyl] acetohydrazide (HYD), 2-{[4-(methylthio) phenyl] acetyl} hydrazinecarbothioamide (TAD) and 5-[4-(methylthio) benzyl]-4H-1,2,4-triazole-3-thiol (TRD) on steel in 1.0 M HCl was investigated by mass loss and electrochemical methods. The effect of concentration, temperature and immersion time was studied. The results indicated that the compounds are efficient, mixed type and pursue Flory–Huggins adsorption isotherm. The inhibition efficiency at lower concentration of inhibitor decreased with temperature while at higher concentration, it is retained and the calculated free energy attributes this to comprehensive adsorption. The efficiency stands in the order TRD > TAD > HYD and is confirmed by the Quantum studies.     

Electrochemical effect of cationic gemini surfactant and halide salts on corrosion inhibition of low carbon steel in acid medium

In this paper, the corrosion inhibition of cationic gemini surfactant, in the absence and presence of halide salts (NaCl, NaBr and NaI) on steel in HCl was investigated at 20 ± 1 °C. The effects of pH, immersion time and salt concentration on the corrosion inhibition of steel were studied using weight loss, open circuit potential and electrochemical impedance spectroscopy. Inhibition efficiency increases by increasing surfactant concentration. Synergistic effect between surfactant and salts was studied. The inhibition efficiency increases by increasing salt concentration. This composite inhibitor containing gemini surfactant and halide was efficient and low-cost for steel corrosion inhibition in HCl.     

Sodium phthalamates as corrosion inhibitors for carbon steel in aqueous hydrochloric acid solution

Three compounds of N-alkyl-sodium phthalamates were synthesized and tested as corrosion inhibitors for carbon steel in 0.5 M aqueous hydrochloric acid. Tests showed that inhibitor efficiencies were related to aliphatic chain length and dependent on concentration. N-1-n-tetradecyl-sodium phthalamate displayed moderate efficiency against uniform corrosion, 42–86% at 25 °C and 25–60% at 40 °C. Tests indicated that compounds behave as mixed type inhibitors where molecular adsorption on steel followed Langmuir isotherm, whereas thermodynamic suggested that a physisorption process occurred. XPS analysis confirmed film formation on surface, where Fe⁺² complexes and Fe⁺² chelates with phthalamates prevented steel from further corrosion.     

Synthesis and evaluation of Tris-hydroxymethyl-(2-hydroxybenzylidenamino)-methane as a corrosion inhibitor for cold rolled steel in hydrochloric acid

Tris-hydroxymethyl-(2-hydroxybenzylidenamino)-methane (THHM) was synthesized. The effect of THHM on the corrosion of cold rolled steel (CRS) in 0.1 M hydrochloric acid was then investigated by Tafel polarization curve and electrochemical impedance spectroscopy (EIS). Polarization curve results clearly reveal the fact that THHM is a good cathodic type inhibitor. EIS results confirm its corrosion inhibition ability. The inhibition efficiency increases with increasing THHM concentration but decreases with immersion time. Atomic force microscopy (AFM) reveals that a protective film forms on the surface of the inhibited sample. The adsorption of this inhibitor is found to follow the Langmuir adsorption isotherm. THHM adsorbs on the sample probably by chemisorption.