Adsorption and corrosion inhibition of phytic acid calcium on the copper surface in 3 wt% NaCl solution

The adsorption and corrosion protection effect of phytic acid calcium (PAC) film on the copper surface in 3 wt% NaCl solution was investigated using potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and Raman spectroscopy. Polarization curves indicate that PAC is a mixed inhibitor, affecting both cathodic and anodic corrosion currents. The inhibition efficiency of PAC film reached 92.53% at an optimized condition. Adsorption of PAC molecules on the surface followed Langmuir adsorption isotherm and the standard Gibbs energy of −37.32 kJ mol⁻¹ indicated a chemisorptive way. Raman studies suggested that PAC molecule chemically anchored at the surface via PO groups.     

Investigation of the corrosion for Mg-xGd-3Y-0.4Zr (x = 6, 8, 10, 12 wt%) alloys in a peak-aged condition

The corrosion behaviour of Mg-6Gd-3Y-0.4Zr (GW63K), Mg-8Gd-3Y-0.4Zr (GW83K), Mg-10Gd-3Y-0.4Zr (GW103K) and Mg-12Gd-3Y-0.4Zr (GW123K) were investigated in peak-aged condition using immersion and salt spraying tests and electrochemical measurements in 5% NaCl solution. The corrosion resistances of Mg-xGd-3Y-0.4Zr alloys were found to decrease with the increase of Gd content from 6% to 10% and then increase from 10% to 12%. The corrosion products of Mg-xGd-3Y-0.4Zr alloys were discovered to be composed of voluminous tiny erect flakes by FE-SEM, and the compactness of the corrosion films decreases with the increase of Gd content. The results of AES revealed that the corrosion film is enriched with Gd and Y. The potentiodynamic polarization curves showed that the overpotentials of cathodic hydrogen evolution on GW63K and GW83K are much higher than on GW103K and GW123K. The results of EIS are in good agreement with the morphologies of the corrosion products and the corrosion rates of the corrosion tests.     

Effects of two fungicides on the corrosion resistance of copper in 3.5% NaCl solution under various conditions

Effects of two fungicides (myclobutanil and hexaconazole) on the corrosion resistance of copper in 3.5% NaCl solution under various conditions were evaluated via weight loss, electrochemical techniques, SEM and EDS. Results show that these compounds act as mixed-type inhibitors, suppressing the charge transfer process by the adsorption on copper surface. Chemisorption between inhibitors and copper is accordance with the Langmuir adsorption isotherm. The corrosion resistance of copper with inhibitors under near neutral conditions is better than that under acidic or alkaline conditions. Good inhibition performances at different temperatures and during a long time of immersion are also observed.     

Electrochemical corrosion behavior of Mg-5Al-0.4Mn-xNd in NaCl solution

The electrochemical corrosion behavior of Mg-5Al-0.4Mn-xNd (x = 0, 1, 2 and 4 wt.%) alloys in 3.5% NaCl solution was investigated. The corrosion behavior of the alloys was assessed by open circuit potential measure, potentiodynamic polarization, and electrochemical impedance spectroscopy. The electrochemical results show the intermetallic precipitates with Nd behave as less noble cathodes in micro-galvanic corrosion and suppress the cathodic process. During corrosion, Al₂O₃ and Nd₂O₃, in proper ratio, is incorporated into the corrosion film, and enhances the corrosion resistance.     

Inhibition effect of methyl violet on the corrosion of cold rolled steel in 1.0 M HCl solution

The inhibition effect of methyl violet (MV) on the corrosion of cold rolled steel (CRS) in 1.0 M HCl solution at 20-50 °C was studied by weight loss, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), and scanning electron microscopy (SEM) methods. The results show that MV is an excellent inhibitor even with very low concentration, and the adsorption of MV on CRS surface obeys Langmuir adsorption isotherm. Potentiodynamic polarization curves reveal that MV behaves as a mixed-type inhibitor. EIS spectra exhibit one capacitive loop and confirm the inhibitive ability. The inhibition action of MV is also evidenced by SEM.     

Corrosion behaviour of magnesium/aluminium alloys in 3.5 wt.% NaCl

Corrosion behaviour of commercial magnesium/aluminium alloys (AZ31, AZ80 and AZ91D) was investigated by electrochemical and gravimetric tests in 3.5 wt.% NaCl at 25 °C. Corrosion products were analysed by scanning electron microscopy, energy dispersive X-ray analysis and low-angle X-ray diffraction. Corrosion damage was mainly caused by formation of a Mg(OH)₂ corrosion layer. AZ80 and AZ91D alloys revealed the highest corrosion resistance. The relatively fine β-phase (Mg₁₇Al₁₂) network and the aluminium enrichment produced on the corroded surface were the key factors limiting progression of the corrosion attack. Preferential attack was located at the matrix/β-phase and matrix/MnAl intermetallic compounds interfaces.     

Pitting corrosion of rheocast A356 aluminium alloy in 3.5 wt.% NaCl solution

In this study, the microstructure and corrosion behaviour of rheocast and gravity-cast A356 aluminium alloys were examined and compared. Scanning Kelvin probe force microscopy (SKPFM) results proved that large potential differences between iron-containing intermetallics and the α-Al matrix were responsible for the initiation of the attack at the intermetallics/α-Al interfaces. For longer immersion times, corrosion attack proceeded through the eutectic areas. Semisolid processing refined the eutectic silicon and iron-intermetallics and reduced the potential difference between secondary phases and the matrix. This resulted in improved pitting corrosion resistance of the rheocast A356 aluminium alloy.     

Corrosion performance of HVOF and APS thermally sprayed NiTi intermetallic coatings in 3.5% NaCl solution

Amorphous/nanocrystalline Ni-Ti powders produced by low energy mechanical alloying were used as feedstock to deposit NiTi intermetallic coatings on 316L stainless steel substrate using high velocity oxy-fuel (HVOF) and air plasma spraying (APS) processes. Electrochemical impedance spectroscopy (EIS) and polarization tests indicated that the corrosion performance and passive behaviour of HVOF coating were far better than those of APS coating. The study also showed that the solution had penetrated through the coating microcracks and caused interior corrosion of APS coating, while the HVOF coating was immune from interior corrosion attack and consequently exhibited a good passive behaviour during long-term immersion.     

Effectiveness of some diquaternary ammonium surfactants as corrosion inhibitors for carbon steel in 0.5 M HCl solution

Four Gemini surfactants were synthesized and characterized using elemental analysis, FTIR and ¹H NMR spectroscopy. The synthesized compounds were evaluated as corrosion inhibitors for carbon steel in 0.5 M HCl solution. The inhibition efficiencies of the tested inhibitors were depended on the hydrophobic chain length and the used doses of the inhibitors. The polarization measurements showed that these inhibitors are acting as mixed inhibitors for both anodic and cathodic reactions. The results showed that the inhibition efficiencies were increased by increasing the inhibitor doses and the hydrophobic chain length and reached the maximum at 500 ppm by weight for stearyl derivative. The efficiencies obtained from the impedance measurements were in good agreement with those obtained from the gravimetrical and polarization techniques which prove the validity of these tolls in the measurements of the tested inhibitors.     

Electrochemical corrosion parameters of as-cast Al-Fe alloys in a NaCl solution

The aim of this study is to evaluate the general electrochemical corrosion resistance of Al-Fe alloys in the range of hypoeutectic compositions, Al-0.5 wt.% Fe and Al-1.5 wt.% Fe alloy. EIS plots, potentiodynamic polarization curves and an equivalent circuit analysis were used to evaluate the electrochemical parameters in a 0.5 M NaCl solution at 25 °C. It is shown that for an Al-0.5 wt.% Fe alloy, coarse cells tend to improve the corrosion resistance mainly due to the reduction in cellular boundaries and for an Al-1.5 wt.% Fe alloy, an opposite trend has been detected.     

Schiff bases of increasing complexity as mild steel corrosion inhibitors in 2 M HCl

The effect of three Schiff base compounds with increasing number of coordination sites, namely, 2-{(E)-[(2-hydroxyethyl)imino]methyl} phenol (I), 2-[(E)-({2-[(2-hydroxyethyl)amino]ethyl}imino)methyl]phenol (II) and 2,2′-{iminobis[ethane-2,1-diylnitrilo(E)methylylidene]}diphenol (III) have been investigated at 298 K by weight loss measurements, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) methods. The inhibition efficiencies obtained from all methods employed are in good agreement. Results show compound III to be the best inhibitor with a mean efficiency of 93% at 10⁻² M additive concentration. Studies showed all three compounds to act as mixed type inhibitors.     

Influence of SiC particles addition on the corrosion behavior of 2014 Al-Cu alloy in 3.5% NaCl solution

The influence of silicon carbide particles (SiC_p) addition on the corrosion behavior of Al-Cu alloy (2014) was evaluated in 3.5% NaCl solution at 30 °C using microstrucural and electrochemical measurements. Addition of 10 wt.% SiC_p to the base alloy is found to increase its corrosion resistance considerably. Incorporation of SiC_p beyond this proportion leads to an increase in corrosion rate of the synthesized composites. Addition of 25 wt.% SiC_p to base alloy decreases corrosion resistances considerably. Microstructural studies reveal the agglomeration of SiC particles in the composites. This results an increase of corrosion reaction with the increase of SiC particles in the composites. EIS measurement indicates the occurrence of adsorption/diffusion phenomena at the interfaces of the composites that ultimately initiate the localized or pitting corrosion.     

Influence of Ce surface treatments on corrosion behaviour of A3xx.x/SiCp composites in 3.5 wt.% NaCl

The influence of silicon carbide particles (SiCp) proportion and matrix composition on aluminium metal matrix composites A3xx.x/SiCp modified by cerium-based conversion or electrolysis coating was evaluated in 3.5 wt.% NaCl at 22 °C using potentiodynamic polarization and gravimetric measurements. Ce-treated surfaces presented better corrosion behaviour in chloride media than original composite surfaces without treatment. Both treatments preferentially covered the intermetallic compounds and SiCp. The electrolysis afforded a higher degree of protection than conversion treatment because the coating was more extensive. Coating microstructure and nature of corrosion products were analysed by scanning electron and atomic force microscopy (SEM, AFM) and low angle X-ray diffraction (XRD).     

Fretting corrosion behaviour of thermally oxidized CP-Ti in Ringer’s solution

The fretting corrosion behaviour of thermally oxidized (at 650 °C for 48 h) commercially pure (CP) titanium in Ringer’s solution was evaluated and reported for the first time in this paper. A cathodic shift in free corrosion potential (FCP) with the onset of fretting occurs very rapidly for untreated CP-Ti whereas it occurs over the entire 18,000 cycles for thermally oxidized (TO) CP-Ti and the extent of cathodic shift in FCP is relatively less for TO CP-Ti. The tribocorrosion performance of TO CP-Ti is better than that of untreated CP-Ti.     

Corrosion behavior of equal-channel-angular-pressed pure magnesium in NaCl aqueous solution

Effect of microstructure change on corrosion behavior of equal-channel-angular-pressed (ECAPed) pure Mg was investigated. The ECAPed sample after 6 passes obtained finer grains (50-100 μm) compared with as-cast one (800-1500 μm). The strain-induced grain refinement with more crystalline defects weakened corrosion resistance of pure Mg, resulting in more and deeper pits after in-situ corrosion, higher mass-loss rate immersed in NaCl solution, larger I_corr values in polarization curves and lower fitted R_t values in EIS plots. However, the enhanced initial OCP values indicate better weather resistance. Furthermore, corrosion improvement can be expected by reducing defects via subsequent annealing.     

Corrosion characterization of tin-lead and lead free solders in 3.5 wt.% NaCl solution

The corrosion resistance of Sn-Pb and several candidate lead free solders were investigated in 3.5 wt.% NaCl solution through potentiodynamic polarisation. Results showed that in NaCl solution lead free solders had better corrosion resistance than Sn-Pb solder and the corrosion resistance of lead free solders was similar, but the corrosion resistance of Sn-Ag solder was better than that of Sn-Ag-Cu and Sn-Cu solders. The corrosion products for Sn-Pb solder had a two-layered structure with Sn-rich phases at the outer layer and looser Pb-rich phases at the inner layer. The loose Pb-rich layer was detrimental to the corrosion property. The corrosion product on the surface of all these solders was tin oxide chloride hydroxide.     

Prevention of zinc corrosion in oxygenated 0.5 M NaCl by treatment in a cerium(III) nitrate solution and modification with sodium hexadecanoate

A self-assembled monolayer (SAM) of hexadecanoate ion (C₁₆A⁻) was prepared on a zinc electrode covered with a layer of hydrated cerium(III) oxide Ce₂O₃. The protection of zinc against corrosion was examined for the electrode coated with the Ce₂O₃ layer and the C₁₆A⁻ SAM in an oxygenated 0.5 M NaCl solution. A more positive open-circuit potential of the coated electrode was maintained during immersion in the solution for 4 h than that of the uncoated one and polarization curves showed marked suppression of the anodic process, implying that the layer modified with the SAM acted as a passive film. The protective efficiency of the modified layer was extremely high, more than 99%. The zinc surface coated with the Ce₂O₃ layer and the C₁₆A⁻ SAM was characterized by X-ray photoelectron and FTIR reflection spectroscopies and contact angle measurement with a drop of water.     

Corrosion control of copper in 3.5 wt.% NaCl Solution by Domperidone: Experimental and Theoretical Study

Inhibition of copper corrosion in 3.5 wt.% NaCl solution by domperidone was investigated by weight loss, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The experimental results revealed that domperidone was an anodic inhibitor with a maximum achievable inhibition efficiency of 94.2%. The results of SEM and AFM studies further confirmed the inhibition action of domperidone. Quantum chemical calculation and the molecular dynamics (MD) simulation showed that the domperidone molecule could be adsorbed on copper surface through the imidazolidinone ring, benzene ring and N atom of hexaheterocyclic. Adsorption of domperidone was found to follow the Langmuir adsorption isotherm.     

A study of the inhibition of iron corrosion by imidazole and its derivatives self-assembled films

The self-assembled (SA) films of imidazole and its derivatives were prepared on the iron surface. The protection abilities of these films against iron corrosion in 0.5 M H₂SO₄ solution were investigated using electrochemical impedance spectroscopy (EIS) and polarization techniques. The results of EIS and polarization curves demonstrated that films of the imidazole and its derivatives were able to protect iron from corrosion effectively. XPS was also used for the surface analysis, the results from XPS confirmed the adsorption of imidazole derivatives on the iron surface by monitoring the functional group peaks of the compounds.     

Electrochemical corrosion behavior of X-65 steel in the simulated oil–sand slurry. II: Synergism of erosion and corrosion

Erosion–corrosion (E–C) of X-65 pipe steel was investigated in a simulated oil–sand slurry through an impingement jet system. Measurements of weight loss, potentiodynamic polarization curves and electrochemical impedance spectroscopy combined with optical microscopy observation were performed to determine the synergism of corrosion and erosion in E–C of steel. It was found that passivity of the steel developed in static oil–water emulsion cannot be maintained in the flowing fluid due to the enhanced activity of the steel upon impingement of the emulsion/slurry. The effect of slurry impact angle on E–C of steel is complex, depending on the magnitude and synergism of shear stress and normal stress exerting on the electrode surface, enhancing the steel E–C by degrading the oxide film formed on the steel surface. There is a synergism of corrosion and erosion in E–C of steel. The contributions of corrosion and erosion to E–C rate of the steel in oil–sand slurry rank approximately 30% and 70%, respectively. Erosion dominates the E–C of X-65 steel in oil–sand slurry.