Macroscale and microscale analyses of nitrification and denitrification in biofilms attached on membrane aerated biofilm reactors

A membrane aerated biofilm reactor (MABR), in which O(2) was supplied from the bottom of the biofilm and NH(4)(+) and organic carbon were supplied from the biofilm surface, was operated at different organic carbon loading rates and intra-membrane air pressures to investigate the occurrence of simultaneous chemical oxygen demand (COD) removal, nitrification and denitrification. The spatial distribution of nitrification and denitrification zones in the biofilms was measured with microelectrodes for O(2), NH(4)(+), NO(2)(-), NO(3)(-) and pH. When the MABR was operated at approximately 1.0 g-COD/m(2)/day of COD loading rate, simultaneous COD removal, nitrification and denitrification could be achieved. The COD loading rates and the intra-membrane air pressures applied in this study had no effect on the start-up and the maximum rates of NH(4)(+) oxidation in the MABRs. Microelectrode measurements showed that O(2) was supplied from the bottom of the MABR biofilm and penetrated the whole biofilm. Because the biofilm thickness increased during the operations, an anoxic layer developed in the upper parts of the mature biofilms while an oxic layer was restricted to the deeper parts of the biofilms. The development of the anoxic zones in the biofilms coincided with increase in the denitrification rates. Nitrification occurred in the zones from membrane surface to a point of ca. 60microm. Denitrification mainly occurred just above the nitrification zones. The COD loading rates and the intra-membrane air pressures applied in this study had no effect on location of the nitrification and denitrification zones.     

Heterotrophic activity compromises autotrophic nitrogen removal in membrane-aerated biofilms: results of a modeling study

A 1-d multi-population biofilm model was constructed to study the effect of heterotrophic activity on completely autotrophic ammonium (NH4+) removal in membrane-aerated (counter-diffusion) versus conventional biofilm systems (co-diffusion). Growth of heterotrophic bacteria (HB) was supported either solely by biomass decay products or by organic carbon (as chemical oxygen demand (COD)) in the influent. Three scenarios were considered: influence of HB growing on biomass decay products on steady-state performance (total nitrogen (TN) removal efficiency); influence of the influent COD/N ratio on steady-state performance (supplying COD in the influent); and impact of dynamic changes in the influent COD/N ratio on TN removal efficiency. The results revealed that the TN removal efficiency in the counter-diffusion biofilm was significantly different when HB were included in the simulations at NH4+ surface loads of LNH4>2.7 g - N m(-2) d(-1). Influent COD significantly altered the microbial community composition in the counter-diffusion biofilm and anaerobic NH4+ oxidation could not be sustained at COD/N>2. The co-diffusion system, however, was less affected and more than 50% of the TN removal originated from anaerobic NH4+ oxidation at those ratios. Perturbation experiments showed that step increases to influent COD/N ratios of 2 or higher over a period of 50 d or longer caused a loss of anaerobic NH4+ oxidation capacity which could not be regained within a reasonable time frame (>1000 d) in the counter-diffusion system. In contrast, simulating a 1-d sloughing event only caused a disturbance of 200 d although a maximum biofilm loss of 90-95% occurred. These results clearly indicate the importance of heterotrophic activity in autotrophic N removal biofilms, especially in counter-diffusion systems where they may compromise N removal capacity.     

Orbal氧化沟生物脱氮的中试研究

采用有效容积为330L的中试Orbal氧化沟模型处理城市污水,研究了Orbal氧化沟的同时硝化反硝化生物脱氮现象。结果表明,Orbal氧化沟具有良好的降解有机物和硝化性能;在不投加外碳源和不设硝化液内回流的条件下,通过控制DO浓度分布,可以实现氧化沟内的同时硝化反硝化,对总氮去除率平均为61%,出水总氮平均为14mg/L。经分析认为,DO浓度分布是氧化沟内同时硝化反硝化的决定因素,进水中的COD/TN是影响总氮去除率的重要因素;通过控制外沟低DO运行,可以稳定实现Orbal氧化沟的低能耗高效脱氮;多沟道串联的反应器布置方式有效防止了低DO运行带来的亚硝酸盐积累和污泥膨胀的发生。     

Soil aquifer treatment of artificial wastewater under saturated conditions

A 2000 mm long saturated laboratory soil column was used to simulate soil aquifer treatment under saturated conditions to assess the removal of chemical and biochemical oxygen demand (COD and BOD), dissolved organic carbon (DOC), nitrogen and phosphate, using high strength artificial wastewater. The removal rates were determined under a combination of constant hydraulic loading rates (HLR) and variable COD concentrations as well as variable HLR under a constant COD. Within the range of COD concentrations considered (42 mg L⁻¹-135 mg L⁻¹) it was found that at fixed hydraulic loading rate, a decrease in the influent concentrations of dissolved organic carbon (DOC), biochemical oxygen demand (BOD), total nitrogen and phosphate improved their removal efficiencies. At the high COD concentrations applied residence times influenced the redox conditions in the soil column. Long residence times were detrimental to the removal process for COD, BOD and DOC as anoxic processes and sulphate reduction played an important role as electron acceptors. It was found that total COD mass loading within the range of 911 mg d⁻¹-1780 mg d⁻¹ applied as low COD wastewater infiltrated coupled with short residence times would provide better effluent quality than the same mass applied as a COD with higher concentration at long residence times. The opposite was true for organic nitrogen where relatively high concentrations coupled with long residence time gave better removal efficiency.     

Nitrogen removal from on-site treated anaerobic effluents using intermittently aerated moving bed biofilm reactors at low temperature

On-site post-treatment of anaerobically pre-treated dairy parlour wastewater (DPWWe; 10 degrees C) and mixture of kitchen waste and black water (BWKWe; 20 degrees C) was studied in moving bed biofilm reactors (MBBR). The focus was on removal of nitrogen and of residual chemical oxygen demand (COD). Moreover, the effect of intermittent aeration and continuous vs. sequencing batch operation was studied. All MBBRs removed 50-60% of nitrogen and 40-70% of total COD (CODt). Complete nitrification was achieved, but denitrification was restricted by lack of carbon. Nitrogen removal was achieved in a single reactor by applying intermittent aeration. Continuous and sequencing batch operation provided similar nitrogen and COD removal, wherefore simpler continuous feeding may be preferred for on-site applications. Combination of pre-treating upflow anaerobic sludge blanket (UASB) -septic tank and MBBR removed over 92% of CODt, 99% of biological oxygen demand (BOD7), and 65-70% of nitrogen.     

A novel sulfate reduction, autotrophic denitrification, nitrification integrated (SANI) process for saline wastewater treatment

This paper reports on a lab-scale evaluation of a novel and integrated biological nitrogen removal process: the sulfate reduction, autotrophic denitrification and nitrification integrated (SANI) process that was recently proposed for saline sewage treatment. The process consisted of an up-flow anaerobic sludge bed (UASB) for sulfate reduction, an anoxic filter for autotrophic denitrification and an aerobic filter for nitrification. The experiments were conducted to evaluate the performance of the lab-scale SANI system with synthetic saline wastewater at various hydraulic retention times, nitrate concentrations, dissolved oxygen levels and recirculation ratios for over 500 days. The system successfully demonstrated 95% chemical oxygen demand (COD) and 74% nitrogen removal efficiency without excess sludge withdrawal throughout the 500 days of operation. The organic removal efficiency was dependent on the hydraulic retention time, up-flow velocity, and mixing conditions in the UASB. Maintaining a sufficient mixing condition in the UASB is important for achieving effective sulfate reduction. For a typical Hong Kong wastewater composition 80% of COD can be removed through sulfate reduction. A minimum sulfide sulfur to nitrate nitrogen ratio of 1.6 in the influent of the anoxic filter is necessary for achieving over 90% nitrate removal through autotrophic denitrifiers which forms the major contribution to the total nitrogen removal in the SANI system. Sulfur balance analyses confirmed that accumulation of elementary sulfur and loss of hydrogen sulfide in the system were negligible.     

Simultaneous carbon and nitrogen removal from high strength domestic wastewater in an aerobic RBC biofilm

High strength domestic wastewater discharges after no/partial treatment through sewage treatment plants or septic tank seepage field systems have resulted in a large build-up of groundwater nitrates in Rajasthan, India. The groundwater table is very deep and nitrate concentrations of 500-750 mg/l (113-169 as NO3(-)-N) are commonly found. A novel biofilm in a 3-stage lab-scale rotating biological contactor (RBC) was developed by the incorporation of a sulphur oxidising bacterium Thiosphaera pantotropha which exhibited high simultaneous removal of carbon and nitrogen in fully aerobic conditions. T. pantotropha has been shown to be capable of simultaneous heterotrophic nitrification and aerobic denitrification thereby helping the steps of carbon oxidation, nitrification and denitrification to be carried out concurrently. The first stage having T. pantotropha dominated biofilm showed high carbon and NH4(+)-N removal rates of 8.7-25.9 g COD/m2 d and 0.81-1.85 g N/m2 d for the corresponding loadings of 10.0-32.0 g COD/m2 d and 1.0-3.35 g N/m2 d. The ratio of carbon removed to nitrogen removed was close to 12.0. The nitrification rate increased from 0.81 to 1.8 g N/m2 d with the increasing nitrogen loading rates despite a high simultaneous organic loading rate. However, it fell to 1.53 g N/m2 d at a high load of 3.35 g N/m2 d and 32 g COD/m2 d showing a possible inhibition of the process. A simultaneous 44-63% removal of nitrogen was also achieved without any significant NO2(-)-N or NO3(-)-N build-up. The second and third stages, almost devoid of any organic carbon, acted only as autotrophic nitrification units, converting the NH4(+)-N from stage 1 to nitrite and nitrate. Such a system would not need a separate carbon oxidation step to increase nitrification rates and no external carbon source for denitrification. The alkalinity compensation during denitrification for that destroyed in nitrification may also result in a high economy.     

Simultaneous organic and nitrogen removal from municipal landfill leachate using an anaerobic-aerobic system

An anaerobic-aerobic system including simultaneous methanogenesis and denitrification was introduced to treat organic and nitrogen compounds in immature leachate from a landfill site. Denitrification and methanogenesis were successfully carried out in the anaerobic reactor while the organic removal and nitrification of NH4+,-N were carried out in the aerobic reactor when rich organic substrate was supplied with appropriate hydraulic retention time. The maximum organic removal rate was 15.2 kg COD/m3 d in the anaerobic reactor while the maximum NH4+-N removal rate and maximum nitrification rate were 0.84kg NH4+-N/m3/d and 0.50kg NO3--N/m3/d, respectively, in the aerobic reactor. The pH range for proper nitrification was 6-8.8 in the aerobic reactor. The organic compounds inhibited nitrification so that the organic removal in the anaerobic reactor could enhance the nitrification rate in the following aerobic reactor. The gas production rate was 0.33 m3/kg COD and the biogas compositions of CH4, CO2, and N2 were kept relatively constant, 66-75, 22-32, and 2-3%, respectively.     

Application of response surface methodology for simultaneous carbon and nitrogen (SND) removal from dairy wastewater in batch systems

The application of batch systems to the direct treatment of dairy wastewater was investigated. Batch experiments were conducted to study the organics removal and simultaneous nitrification and denitrification (SND) process. The experiment was conducted by varying four independent parameters (mixed liquor suspended solids, chemical oxygen demand [COD]/N ratio, aeration time and cycling time), using a central composite design under response surface methodology. The process responses of five dependent parameters (COD, Total kjehldahl nitrogen (TKN), NO₃ ^?, effluent NO₃ ^? and effluent total nitrogen) were studied, and in each case, the percentage removal in batch runs was determined with each process displayed in contour plots. Finally, after optimizing the process conditions, the best treatment of dairy wastewater under optimized conditions was established and the responses were shown. This study shows that microbial granules cultivated under the alternating aerobic/anaerobic conditions in batch systems could efficiently remove organic carbon and convert all the ammonium to nitrogen gas.     

Integrated anaerobic-aerobic fixed-film reactor for slaughterhouse wastewater treatment

An integrated anaerobic-aerobic fixed-film pilot-scale reactor with arranged media was fed during 166 days with slaughterhouse wastewater. Operation temperature was 25 degrees C and the anaerobic-aerobic volume ratio was decreased from 4:1 to 3:2 and finally to 2:3. Overall organic matter removal efficiencies of 93% were achieved for an average organic loading rate of 0.77 kg COD/m3 d, and nitrogen removal efficiencies of 67% were achieved for nitrogen loading rates of 0.084 kg N/m3 d. The high internal recirculation associated to the air-lift effect linked to the aeration of a part of the reactor section caused high mixing between the anaerobic and aerobic zones, so that most organic matter was removed aerobically. The nitrification process achieved an efficiency of 91% for nitrogen loads of 0.15 kg N/m3 d when the anaerobic-aerobic volume ratio was 2:3 and was limited by dissolved oxygen concentration below 3 mg/l. The influence of the heterotrophic biomass growing in the outer biofilm was checked. Denitrification only implied the 12-34% of the total nitrogen removal and was limited by dissolved oxygen concentration in the anaerobic zone above 0.5 mg/l caused by the mixing regime. Most removed nitrogen was employed in synthesis of heterotrophic bacteria.     

Treatment of biorefractory organic compounds in wool scour effluent by hydroxyl radical oxidation

Wool scouring effluent that had been treated with chemical flocculation and aerobic biological treatment (Sirolan CFB effluent) was tertiary treated by hydroxyl radical oxidation to remove residual organic compounds. These compounds impart a high chemical oxygen demand of 500-3000 mg/L and dark colour. However, a H2O2/UV process was found to effectively treat the majority of residual compounds, with up to 75% COD, 85% total organic carbon, and 100% removal of colour (T(480 nm)) achieved. This was despite the effluent being strongly absorbing in the UV region, with a film thickness of 0.21 mm reducing T(254 nm) by 50%. Treatment was unaffected by pH over the range 3-9. H2O2/UV treatment increased the biodegradability of the effluent (5-day biochemical oxygen demand increased from < 10 to 86 mg/L), but a combined chemical and biological process did not increase maximum COD removal or overall process efficiency. The tertiary treated effluent had a final COD in the range 125-750 mg/L, equating to a total COD removal from raw wool scour effluent of approximately 97.5%. This degree of treatment is sufficient for discharge in many, but not all, circumstances.     

Biological treatment at low temperatures of sulfur-rich phenols containing oil shale ash leachate

Aerobic and sequential anaerobic-aerobic treatment of oil shale ash dump leachate (COD 2000–3000 mg l⁻¹) was studied at 7–10° and at 20°C. The leachate was known to contain several phenolic compounds and have a high sulfur concentration. In the sequential anaerobic-aerobic processes, the chemical oxygen demand (COD) removals were most of the time slightly lower at 10°C (67%) than at 20°C (73%) while the biochemical oxygen demand for 7 days (BOD₇) removals were 97–99% at both temperatures. In the anaerobic stages, the COD removal was a result of sulfide production. In the single aerobic process at 20°C, the COD removal was 65% while at 7°C the COD removal was 54%. After the feed was changed from leachate to phenol in the 7°C aerobic reactor, the COD removal stabilized to about 95%. In all the leachate treatment processes studied, the total phenols removals were on average 78–86%. The anaerobic stages removed total phenols minimally. An aerobic process at 7–20°C alone seems feasible for treating oil shale ash leachate.     

Microbial fuel cells for simultaneous carbon and nitrogen removal

The recent demonstration of cathodic nitrate reduction in a microbial fuel cell (MFC) creates opportunities for a new technology for nitrogen removal from wastewater. A novel process configuration that achieves both carbon and nitrogen removal using MFC is designed and demonstrated. The process involves feeding the ammonium-containing effluent from the carbon-utilising anode to an external biofilm-based aerobic reactor for nitrification, and then feeding the nitrified liquor to the MFC cathode for nitrate reduction. Removal rates up to 2 kg COD m(-3)NCC d(-1) (chemical oxygen demand: COD, net cathodic compartment: NCC) and 0.41 kg NO(3)(-)-Nm(-3)NCC d(-1) were continuously achieved in the anodic and cathodic compartment, respectively, while the MFC was producing a maximum power output of 34.6+/-1.1 Wm(-3)NCC and a maximum current of 133.3+/-1.0 Am(-3)NCC. In comparison to conventional activated sludge systems, this MFC-based process achieves nitrogen removal with a decreased carbon requirement. A COD/N ratio of approximately 4.5 g COD g(-1) N was achieved, compared to the conventionally required ratio of above 7. We have demonstrated that also nitrite can be used as cathodic electron acceptor. Hence, upon creating a loop concept based on nitrite, a further reduction of the COD/N ratio would be possible. The process is also more energy effective not only due to the energy production coupled with denitrification, but also because of the reduced aeration costs due to minimised aerobic consumption of organic carbon.     

An energy-efficient two-stage passively aerated trickling filter for high-strength wastewater treatment and reuse

This work aimed to assess the technical and energetic feasibility of a passively aerated laboratory-scale trickling filter, configured as a two-stage system, to produce urban wastewater (UWW) reusable in agriculture. The trickling filter was fed continuously with high-strength UWW at four hydraulic retention times (HRTs), that is, 10, 5, 2 and 1 day, corresponding to organic loading rates (OLRs) of 0.1, 0.2, 0.5 and 0.9 kg COD/m³/d, respectively. The results revealed a good performance in organic load removal and nitrification at the four HRTs. The trickling filter showed high organic pollutant removal efficiencies of up to 93%, 94% and 98% for chemical oxygen demand (COD), BOD₅ and total suspended solid (TSS), respectively, as well as high ammonia nitrogen removal above 96% at the shortest HRT of 1 day. All physicochemical parameters were significantly lower than the allowable limits set out in ISO 16075 for category C (non-food crop irrigation) irrigation water. The reuse of treated UWW in irrigation led to germination indexes and growth parameters of triticale (Triticosecale Wittm.) almost equal to those obtained using tap water. Energy use was found to be about 0.2754 kWh/m³ of treated wastewater, making it competitive with trickling filter plants reported in the literature. The simplicity and energy efficiency of the developed trickling filter system, combined with its capacity for almost full nitrification, make it appealing for sewage treatment in small communities in developing countries.     

Phosphorus and nitrogen removal with minimal COD requirement by integration of denitrifying dephosphatation and nitrification in a two-sludge system

Denitrifying dephosphatation enables the removal of phosphorus and nitrogen with minimal use of COD, minimal oxygen consumption and minimal surplus sludge production. Moreover it would make aeration only necessary for nitrification. Therefore we have studied an anaerobic-anoxic (A₂) sequencing batch reactor (SBR) coupled to a nitrification SBR. Denitrifying phosphorus removing bacteria (DPB) and nitrifiers were completely separated in two sludges in these two SBRs. The nitrified supernatant was recirculated from the nitrification SBR to the A₂ SBR where nitrate was utilized by DPB as an electron acceptor for phosphorus removal. The technical feasibility for simultaneous phosphorus and nitrogen removal in the proposed two-sludge system was evaluated. The benefits of two-sludge systems over single-sludge systems were also discussed. It could be concluded that the separation of the nitrification step leads to an optimal process design for the application of denitrifying dephosphatation. The two-sludge system showed stable phosphorus and nitrogen removal, and enabled the removal of 15 mg-P/1 and 105 mg N/1 at the expense of only 400 mg-COD/1 acetic acid. Stoichiometric calculations showed that, in the two-sludge system the required COD can be up to 50% less than for conventional aerobic phosphorus and nitrogen removal systems. Moreover oxygen requirements and sludge production can be decreased in significant amounts of about 30 and 50%, respectively.     

Role of mass transfer in overall substrate removal rate in a sequential aerobic sludge blanket reactor treating a non-inhibitory substrate

A laboratory study was undertaken to explore the role of mass transfer in overall substrate removal rate and the subsequent kinetic behavior in a glucose-fed sequential aerobic sludge blanket (SASB) reactor. At the organic loading rates (OLRs) of 2-8 kg chemical oxygen demand (COD)/m³-d, the SASB reactor removed over 98% of COD from wastewater. With an increase in OLR, the average granule diameter (d_p = 1.1-1.9 mm) and the specific oxygen utilization rate increased; whereas biomass density of granules and solids retention time decreased (13-32 d). The intrinsic and apparent kinetic parameters were evaluated using break-up and intact granules, respectively. The calculated COD removal efficiencies using the kinetic model (incorporating intrinsic kinetics) and empirical model (incorporating apparent kinetics) agreed well with the experimental results, implying that both models can properly describe the overall substrate removal rate in the SASB reactor. By applying the validated kinetic model, the calculated mass transfer parameter values and the simulated substrate concentration profiles in the granule showed that the overall substrate removal rate is intra-granular diffusion controlled. By varying different d_p within a range of 0.1-3.5 mm, the simulated COD removal efficiencies disclosed that the optimal granular size could be no greater than 2.5 mm.     

Low-temperature anaerobic biological treatment of toluene-containing wastewater

Two expanded granular sludge bed-anaerobic filter (EGSB-AF) bioreactors, R1 and R2, were operated at 15 degrees C for the treatment of toluene-contaminated volatile fatty acid-based wastewater. The seed inoculum and the R1 reactor were unexposed to toluene, prior to and during the trial, respectively. Both reactors were operated at a hydraulic retention time of 24h at applied organic loading rates of 0.71-1.43kg chemical oxygen demand (COD)m(-3)d(-1). Toluene was supplemented to the R2 influent at concentrations of 5-104 mg toluenel(-1) (solubilised in ethanol). Bioreactor performance was evaluated by COD and toluene removal efficiency, and the methane content of biogas (%). Specific methanogenic activity and toxicity assays were employed to investigate the activity and toluene toxicity thresholds of key trophic groups, respectively, within the seed and reactor biomass samples. COD and toluene removal efficiencies of 70-90% and 55-99%, respectively, were achieved during the 630-d trial. Metabolic assays suggested that a psychrotolerant H(2)/CO(2)-utilizing methanogenic community developed in the toluene-degrading biomass. The results indicate the viability of low-temperature anaerobic digestion for the treatment of wastewater containing toluene.     

Treatment of landfill leachate by combined aged-refuse bioreactor and electro-oxidation

Two-stage aged-refuse bioreactor (ARB) was applied to treat landfill leachate in Shanghai Waste Laogang Disposal Plant. The removal efficiencies of chemical oxygen demand (COD), biological oxygen demand (BOD), total organic carbon (TOC), total nitrogen (TN) and ammonia nitrogen (NH(3)-N) of landfill leachate treated by the two-stage bioreactor system were 98.5%, 99.9%, 98.0%, 64.2% and 99.9%, respectively. The COD and BOD in the second stage effluent were 239 and 7 mg l(-1), respectively. Thus three types of electrolysis were employed to further treat the second effluent, undivided electrolysis (UDE), divided electrolysis (DE) with Ti/PbO(2) cathode and DE with gas diffusion cathode. All electrolysis processes possessed good color removal effect, while the DE with gas diffusion cathode had the best TOC removal effect. The optimum electrolysis time of leachate was 30 min. The TOC removal efficiencies were 51.4% and 39.7% in anolyte and catholyte, respectively, after 30 min electrolysis at 5 V. In addition, the DE with gas diffusion cathode showed the least energy consumption of 9.8 k Whm(-3) at 30 min. The organic pollutants in the leachate were analyzed through a gas chromatography coupled with mass spectrometry (GC-MS) system. Through the two-stage ARB, the species and concentrations of organic pollutants in landfill leachate reduced greatly. Several chlorinated organic compounds were detected in the effluent after the UDE and the anolyte of the DE. In addition, the concentration of absorbable organic halogens (AOX) increased greatly during the electrolysis. Hence, careful consideration should be given in the application of electro-oxidation into the treatment of chloride-containing wastewater.     

Significant cost savings using a newly developed single-process technology compared to conventional processes for treating high-strength effluents

This study investigates the performance of a newly developed technology, known as simultaneous anaerobic oxidation/partial nitrification–denitrification (SAO/PND), for treating strong wastewater under laboratory conditions. Excellent results are achieved, with maximum chemical oxygen demand (COD) and nitrogen removal of 98% and 96%, respectively, when treating synthetic wastewater with influent 4120 mg/L COD and 210 mg/L NH₄⁺–N. Appropriate living environment in this single-process technology favoured the co-existence of various bacterial communities, and removal mechanisms by these organisms are identified and confirmed. The results showed that the single-process SAO/PND technology required 95% and 90% less oxygen compared to conventional aerobic processes and combined systems, respectively. Furthermore, this newly developed technology produced 60% and 44% less sludge, respectively, in comparison with the mentioned conventional systems. This study shows that the single-process SAO/PND technology is a promising sustainable alternative to conventional systems, as it combines high efficiency and cost-effectiveness with simple operation and maintenance requirements.     

Electro‐oxidation of phenol in petroleum wastewater using a novel pilot‐scale electrochemical cell with graphite and stainless‐steel electrodes

This work investigated the removal of phenol from petroleum wastewater by the electro‐oxidation process. The experimental design was developed on a pilot‐scale electro‐oxidation system equipped with a cylindrical shape of graphite electrodes as an anode and stainless‐steel electrodes as a cathode. An initial study was performed based on operating variables such as current density and time on real petroleum wastewater. The optimum conditions were obtained as a current density of 3 mA/cm² and time 15 min. Under these applied optimum conditions, complete phenol removal from an initial concentration of about 6.8 mg/L was achieved. Also, 50–60% removal of organic matter in terms of chemical oxygen demand (COD) and biological oxygen demand (BOD). The removal of organic matter using electro‐oxidation requires a long reaction time. Also, the economic study indicated that the energy consumption was determined to be 0.79 kWh/m³ and the operating cost was 0.051 $/m³ which is very economical compared with conventional methods.