Surface Energy and Adhesion Studies on Acrylic Pressure Sensitive Adhesives

The surface energy and adhesion dynamics of pressure sensitive adhesives-like networks (PSA-LNs) as mimics for PSAs were studied using JKR-based contact mechanics and peel tests. Acrylic acid (AA) was co-polymerized with 2-ethyl hexyl acrylate (2-EHA) and 1,6-hexane diol diacrylate (HDDA) to create PSA-LNs. The measured surface energy (27 to 31 mJ/m²) was sensible as surmised from their structure. Acrylic acid content increases the surface energy, threshold adhesion energy and adhesion hysteresis of PSA-LNs. Measurements of adhesion dynamics showed a dependence of adhesion energy to the 0.6-0.8 power of crack speed, depending upon the model chosen for analysis of the data. When compared with actual pressure-sensitive adhesive tape peel tests, the adhesion dynamics data predicted the peel strength. This study shows a direct relationship between threshold adhesion energy, crack propagation mechanics and peel strength measurements.     

Interfacial Energy and Adhesion between Acrylic Pressure Sensitive Adhesives and Release Coatings

The interfacial adhesive behavior between acrylic pressure sensitive adhesive-like networks (PSA-LNs) and poly(vinyl N-alkyl carbamate) release coatings was studied using a contact mechanical method and peel tests. Surface energy and interfacial energy were directly measured in JKR tests using a novel sample construction. The surface energy of the poly(vinyl N-alkyl carbamates) was found to be around 20 mJ/m². Interfacial energies between PSA-LNs and the release coatings were found to be quite high - between 7 and 24 mJ/m². Changes in adhesion dynamics were governed by acid-base interactions between the carbamate in the release coating and the acid groups in the PSA-LN. The length of the alkyl chain in the release coating moderated this effect. We also found a correlation between fundamental adhesion energy and peel strength. Examination of this phenomenon provides a basis for understanding the poor storage stability of PSA tapes made using alkyl carbamates and acid-containing PSAs.     

Interfacial Energy and Adhesion between Acrylic Pressure Sensitive Adhesives and Release Coatings

The interfacial adhesive behavior between acrylic pressure sensitive adhesive-like networks (PSA-LNs) and poly(vinyl N-alkyl carbamate) release coatings was studied using a contact mechanical method and peel tests. Surface energy and interfacial energy were directly measured in JKR tests using a novel sample construction. The surface energy of the poly(vinyl N-alkyl carbamates) was found to be around 20 mJ/m². Interfacial energies between PSA-LNs and the release coatings were found to be quite high – between 7 and 24 mJ/m². Changes in adhesion dynamics were governed by acid-base interactions between the carbamate in the release coating and the acid groups in the PSA-LN. The length of the alkyl chain in the release coating moderated this effect. We also found a correlation between fundamental adhesion energy and peel strength. Examination of this phenomenon provides a basis for understanding the poor storage stability of PSA tapes made using alkyl carbamates and acid-containing PSAs.     

Adhesive Failure of Model Acrylic Pressure Sensitive Adhesives

An axisymmetric adhesion apparatus was used to characterize the adhesive and viscoelastic properties of acrylic block copolymer layers that behave as model pressure sensitive adhesives. The mechanisms of deformation were summarized and related to the structure and linear viscoelastic response of each model adhesive. In cases where the area between the adhesive layer and adhering surface remained circular and shrunk uniformly during detachment, the adhesive failure criterion can be quantified and compared to predictions from linear elastic fracture mechanics. The nature of adhesive failure can not be reconciled with these traditional, low-strain approaches, but is consistent with models of large strain elasticity, provided that the finite thickness of the adhesive layer is taken into account. A dimensionless ratio involving the adhesive strength, elastic modulus and adhesive layer thickness can be used to define the regime in which the adhesive failure criterion can be quantified with linear elastic fracture mechanics.     

Adhesive Failure of Model Acrylic Pressure Sensitive Adhesives

An axisymmetric adhesion apparatus was used to characterize the adhesive and viscoelastic properties of acrylic block copolymer layers that behave as model pressure sensitive adhesives. The mechanisms of deformation were summarized and related to the structure and linear viscoelastic response of each model adhesive. In cases where the area between the adhesive layer and adhering surface remained circular and shrunk uniformly during detachment, the adhesive failure criterion can be quantified and compared to predictions from linear elastic fracture mechanics. The nature of adhesive failure can not be reconciled with these traditional, low-strain approaches, but is consistent with models of large strain elasticity, provided that the finite thickness of the adhesive layer is taken into account. A dimensionless ratio involving the adhesive strength, elastic modulus and adhesive layer thickness can be used to define the regime in which the adhesive failure criterion can be quantified with linear elastic fracture mechanics.     

压敏胶粘剂的技术发展

对水基（ 丙烯酸酯乳液） 、热熔型和射线固化型３ 类环境友善的压敏胶粘剂近几年国内外的主要技术发展进行了介绍和评述。     

Melt Synthesis and Characterization of Aliphatic Low-Tg Polyesters as Pressure Sensitive Adhesives

Polyesters, which are readily synthesized in the absence of solvent, are excellent candidates for a new generation of pressure sensitive adhesives (PSAs) due to their low cost and potential biodegradability. In this study, linear, all-aliphatic polyesters with low glass transition temperatures (T_g) were synthesized using a solvent-free, environmentally friendly melt polycondensation methodology. Polyesters of various compositions were synthesized from different diol and diester monomers to adjust the glass transition temperature and achieve optimum adhesive properties. Melt polycondensation of an isomeric mixture of dimethyl-1,4-cyclohexane dicarboxylate (DMCD), dimethyl adipate (DMAP), diethylene glycol (DEG), and triethylene glycol (TEG) generated a series of linear low-T_g polyesters. The synthesized polyesters were characterized using size exclusion chromatography (SEC), differential scanning calorimetry (DSC), and ¹H NMR spectroscopy. The frequency- and temperature-dependent properties of the low-T_g polyesters were characterized using dynamic mechanical analysis (DMA). The adhesive performance of the polymers was evaluated using tack, peel, and shear strength measurements at ambient humidity and temperature. The low-T_g polyesters exhibited peel and tack properties comparable with commercial acrylic adhesives.     

Rolling Motion of a Ball on Pressure Sensitive Adhesives

Rolling motion of a ball on pressure sensitive adhesives was carefully observed under well-controlled conditions. Rolling distance was measured as a function of time by means of stroboscopic photography, and rollout distance was measured as a function of initial height of a ball. Both rolling distances and rollout distances were analysed according to a unified theory, where rolling friction coefficient (f) of a pressure sensitive adhesive is involved. It is suggested that f depends on viscoelastic properties of the adhesives.     

Rolling Motion of a Ball on Pressure Sensitive Adhesives

Rolling motion of a ball on pressure sensitive adhesives was carefully observed under well-controlled conditions. Rolling distance was measured as a function of time by means of stroboscopic photography, and rollout distance was measured as a function of initial height of a ball. Both rolling distances and rollout distances were analysed according to a unified theory, where rolling friction coefficient (f) of a pressure sensitive adhesive is involved. It is suggested that f depends on viscoelastic properties of the adhesives.     

A Practical Criterion for Rheological Modeling of the Peeling of Pressure Sensitive Adhesives

The transient extensional viscosity of non-crosslinked pressure sensitive adhesives (PSA's) and physically-crosslinked PSA's is measured and compared with theoretical predictions based on the linear viscoelastic (LVE) properties of the PSA's and the use of linear and quasi-linear constitutive equations. Based on a previously-derived expression for the relative contributions of individual relaxation modes of a polymeric material to its transient extensional viscosity, a criterion for whether large extensional deformations can be modeled on the basis of the LVE spectrum is proposed and evaluated for each PSA. The relevance to adhesion is demonstrated in peel tests, where the deformation of adhesive is quantified in images of the peel front under the assumption of uniaxial elongation and used to obtain theoretical peel forces in excellent agreement with measurements. This demonstrates the applicability of the criterion to the peeling process.     

A Practical Criterion for Rheological Modeling of the Peeling of Pressure Sensitive Adhesives

The transient extensional viscosity of non-crosslinked pressure sensitive adhesives (PSA's) and physically-crosslinked PSA's is measured and compared with theoretical predictions based on the linear viscoelastic (LVE) properties of the PSA's and the use of linear and quasi-linear constitutive equations. Based on a previously-derived expression for the relative contributions of individual relaxation modes of a polymeric material to its transient extensional viscosity, a criterion for whether large extensional deformations can be modeled on the basis of the LVE spectrum is proposed and evaluated for each PSA. The relevance to adhesion is demonstrated in peel tests, where the deformation of adhesive is quantified in images of the peel front under the assumption of uniaxial elongation and used to obtain theoretical peel forces in excellent agreement with measurements. This demonstrates the applicability of the criterion to the peeling process.     

Mechanical Properties of Acrylic Pressure Sensitive Adhesives and Their Relationships to Industry Standard Testing

Dynamic mechanical and tensile stress-strain properties were measured for four sets of acrylic pressure sensitive adhesives, and were compared to industry standard “applications” peel and shear properties. Correlations were established showing that more than half of the range of performance shown by commercial PSA's is controlled by the bulk mechanical properties of the adhesive polymer. A few exceptions stand out clearly. Also, room temperature performance properties were found to correlate better with DMA at higher temperatures than with room temperature DMA. The contribution of tensile properties to peel strength and failure mode is discussed. The results can be used to relate PSA performance to well-known concepts in other areas of materials science, e.g. fracture toughness, rubber elasticity, and rheology, and to key variables in the adhesive formulation or selection process.     

Adhesion Performance and UV-Curing Behaviors of Interpenetrated Structured Pressure Sensitive Adhesives with 3-MPTS for Si-Wafer Dicing Process

Abstract

As Si-wafers, as used in the electronic industry, become thinner and thinner, it is important to investigate the conditions which are suitable for easily peelable acrylic dicing tapes. In the ‘pick-up’ process, the adhesion strength decreased after UV irradiation as a result of polymer network formation. In this study, interpenetrating polymer network (IPN) structured acrylic pressure sensitive adhesives (PSAs) were investigated with two different types of UV irradiation — a steady UV irradiation and a pulsed UV irradiation of 100 mJ/cm². The PSAs binder contained 2-ethylhexyl acrylate (2-EHA), acrylic acid (AA) and 3-methacryloxypropyl trimethoxysilane (3-MPTS). The hexafunctional monomer, dipentaerythritol hexacrylate (DPHA) and 3-methacryloxypropyl trimethoxysilane (3-MPTS) were used as diluent monomers. The adhesion performance as related to the peel strength and the tack properties on the Si-wafer substrates, was examined with increasing UV dose. The effect of UV-curing on the behavior and viscoelastic properties of the ‘pick-up’ acrylic tapes was investigated using Fourier transform infrared — attenuated total reflectance spectroscopy (FTIR–ATR) and an advanced rheometric expansion system (ARES). It is also necessary to consider the contaminants on the Si-wafer substrates left behind after releasing the dicing tapes, because of possible damage to the Si-wafers and subsequent processes. Field emission scanning electron microscopy (FE-SEM) and X-ray photoelectron spectroscopy (XPS) analysis revealed little residue on the Si-wafer after removing the tapes and after more than the specific level of UV dose.     

偏光片用压敏胶粘剂的研究概况

介绍了偏光片用压敏胶粘剂的组成和性能特点,通过对该胶粘剂的主要生产厂家的专利分析,综述了其在国外的研究概况,并展望其发展前景。     

丙烯酸酯压敏胶粘剂的发展

压敏胶粘剂中最为重要的则是橡胶系和丙烯酸酯系压敏胶粘剂，而丙烯酸酯系压敏胶粘剂由于具有较橡胶系压敏胶粘剂更为优异的综合性能，成为目前最重要的一类压敏胶粘剂，其形态分为溶剂型、乳液型、热熔型、反应性液体固化型四大类。我国压敏胶粘剂工业的发展也是随着丙烯酸酯单体及共聚合物的生产的发展而发展起来的。1986年我国压敏胶带的产量为0．6亿平方米，1992年增长为匕亿平方米，高于1992年日本压敏胶带的产量11．9亿平方米，这些胶带大多是以丙烯酸酯压敏胶粘剂涂布而成的。丙烯酸酯压敏胶粘剂经近二、三十年的迅速发展，其制造技…     

Pressure Sensitive Adhesives Based on Oleic Acid

Existing pressure sensitive adhesives (PSA) are mostly based on petrochemical‐based polymers. This study reveals a new class of bio‐based polymers that can be used as PSA. The polymers are hydroxyl‐containing polyesters from the step‐growth polymerization of epoxidized oleic acid (EOA), an AB‐type monomer containing both a carboxylic acid group (A) and an epoxy group (B). The monomer is derived from epoxidation of renewable methyl oleate followed by selective hydrolysis of the ester group. The polymers (PEOA) of EOA were characterized for their chemical structure and molecular weight. The PEOA after being cured with a very small amount of a crosslinking agent could serve as a PSA with high peel strength, high tack force, superior shear resistance, excellent aging resistance, and excellent thermal stability. The PSA contains 99 wt% of green renewable materials. The PSA were also characterized for their viscoelastic properties and thermal properties.     

丙烯酸酯类水基压敏胶研究进展

对近年来用接枝、核／壳、有机硅、交联、共混、反应性或高分子乳化剂改性丙烯酸酯类水基压敏胶的研究进展和发展趋势进行了综述。     

Emulsion Semi-Batch Terpolymerization Process Using Hybrid Emulsifiers for Synthesizing New Emulsion Pressure Sensitive Adhesives (EPSAs)

In order to obtain a suitable formulation of designing direct synthesis of acrylic latexes to be used as emulsion pressure sensitive adhesives (EPSA), having high shear resistance together with high peel strength and tack, free radical emulsion polymerization of hard monomers, such as styrene (St), vinyl acetate monomer (VAM), methyl methacrylate (MMA) and butyl methacrylate (BMA), and soft monomers, butyl acrylate (BA) and 2-ethylhexyl acrylate (2-EHA) along with multifunctional monomers, namely acrylic acid (AA), were carried out. The effect of the type of hard and soft acrylic monomers, the type and level of emulsifiers, and the initiator concentration on the emulsion polymer stability and final properties of the EPSA were investigated. The results obtained showed an optimized composition. This composition led to a significant increase in shear strength and peel strength to 909 kPa and 0.45 N/mm, respectively, while the synthesized PSA was still too tacky, 5.5 cm, according to adhesion performance testing. For making this successful balance of the conflicting adhesion properties of PSA, a series of anionic and nonionic emulsifiers were investigated. It was interestingly found out that the hybrid emulsifiers (anionic coupling with nonionic) with the optimized compositions could enhance the stability of the emulsion system and improve the properties of PSA compared with the mono-emulsifier. We also tried to adjust the initiator concentration with the level of the optimized hybrid emulsifier, polyoxyethylene alkyl phenyl ether (K30), dioctyl sulfosuccinate (DOSS), and sodium vinyl sulfonate (SVS) with the ratio 2:1:1, resulting in a highly preferred proportion of the 0.5 part of the initiator versus 1.25 parts of the hybrid emulsifier in terms of the total weight of the monomers.     

The Influence of Surfactants on the Peel Strength of Water-based Pressure Sensitive Adhesives

In order to study the effect of surfactants on the adhesive properties, peel measurements were performed with two series of model polymers of ethylhexylmethacrylate (PEHMA), the first prepared by emulsion polymerization with four anionic surfactants, and the second by post-adding the same surfactants to a surfactant-free latex. Cohesive fracture is observed at low peel rates; the peel strength depends on the bulk mechanical properties and is independent of the emulsifier. A transition to another type of separation occurs at higher peel rates, which seems to be an interfacial failure by visual inspection. Surface analytical studies, however, give evidence that this “interfacial” failure is, in fact, a mixed failure, leaving traces of the polymer on the substrate surface. The peel rate at this transition as well as the peel strength at mixed fracture are influenced by the surfactants. Large differences were observed between the four surfactants as well as between both series of polymers, leading to the conclusion that the surfactants have a different mobility within the film. This is also reflected by a different aging behaviour of the films.     

PUA型镜面不锈钢压敏胶保护膜

本文介绍了用于镜面不锈钢表面保护的高性能PUA型压敏腔保护膜的研制和性能。