Mechanical Properties of Dental Porcelain with Different Leucite Particle Sizes

This research aims to investigate the effect of leucite particle size on the mechanical properties of dental porcelain with a similar leucite content and chemical composition. Leucite powders of different particle sizes were synthesized by a hydrothermal method and a high-temperature fusing-crystallization method, respectively. Dental porcelains with different average leucite particle sizes (i.e., 0.5±0.2, 1.2±0.3, and 5±2 μm) were prepared by sintering the mixture of different leucite powders and a low temperature frit. The crystalline phase, crystalline content, relative density, hardness, flexural strength, and fracture toughness of the porcelains were measured by X-ray diffraction (XRD), quantitative XRD analysis, the Archimedes method, a Vickers microhardness tester, a universal testing machine, and a single-edge precracked beam method, respectively. The microcrack density and the distribution of leucite particles were also quantitatively assessed from micrographs. The results showed that the leucite particle size did not have a significant effect on the average of the measured flexural strength, fracture toughness, and hardness of dental porcelains. However, because of a existence of the large number of microcracks, the relative density and the Weibull modulus of the sample groups with an average leucite particle size of 5 μm were statistically lower.     

Grain-Size Dependence of Sliding Wear in Tetragonal Zirconia Polycrystals

Using a pin-on-plate tribometer with the reciprocating motion of SiC against yttria-doped tetragonal zirconia polycrystal (Y-TZP) plates, the friction and wear of Y-TZP ceramics were investigated as a function of grain size in dry N₂ at room temperature. The results showed that the overall wear resistance increased as the grain size of Y-TZP ceramics decreased. For grain sizes ≤0.7 μm, the wear results revealed a Hall-Petch type of relationship ( d ^−1/2) between wear resistance and grain size. In this case, the main wear mechanisms were plastic deformation and microcracking. For grain sizes ≥0.9 μm, the wear resistance was proportional to the reciprocal of the grain diameter. In this regime, delamination and accompanying grain pullout were the main mechanisms. In this case, the phase transformation to monoclinic zirconia had a negative effect on the wear resistance of TZP ceramics. The coefficient of friction tended to be higher for fine-grained TZP-SiC couples than for coarse-grained TZP-SiC couples, whereas, for a specific regime of grain size, the coefficient of friction was almost independent of the grain size.     

Nanocrystalline Seeding Effect on the Crystallization of Two Leucite Precursors

The effect of nanocrystalline leucite seeding with leucite precursors prepared by sol–gel and hydrothermal methods on the leucite crystallization process and the microstructure of its sintered porcelain was studied. The introduced seeds lowered the crystallization temperature of leucite by 100° and 50°C for the precursor prepared by hydrothermal and sol–gel methods, respectively. The crystallization process was changed after the seeds were introduced. As the transition phase during leucite crystallization, kalsilite did not appear after the seeds were added. When the seeded hydrothermally derived precursor was treated at 650° and 700°C, part of the cubic leucite was stabilized to room temperature. This stabilization was due to the crystallization of nanocrystalline leucite on the seeds at a low temperature. The leucite synthesized by the hydrothermal method with seeding at 800°C had an average particle size of 0.4 μm that grew to about 0.6 μm in the sintered porcelain.     

Zrc ceramics incorporated with different-sized SiC particles

ABSTRACT

Three different SiC powders with average particle sizes of 0.45, 3.5 and 10?µm were used to prepare ZrC-20vol.-% SiC ceramics by hot pressing. The effects of SiC particle size on the densification, microstructure, mechanical properties and thermal properties of ZrC–SiC ceramics were studied. Ceramics prepared from SiC with finer particle sizes exert higher bending strength, hardness and lower thermal conductivity. The ZrC–SiC ceramics with a starting SiC particle size of 3.5?µm has relative high fracture toughness than others. Analysis indicates that SiC grain size and the grain boundaries control the thermal conductivity ZrC–SiC ceramics. Ceramics prepared from SiC with the particle size of 10?µm exhibits the highest thermal conductivity due to the larger grains and less grain boundaries.     

Implications of particle size to transient stage of deep bed filtration

This study was aimed at investigating the effect of particle size, mostly in the submicron range, on break-through stage of filtration. Latex beads, with diameters ranging from 0.46- to 2.967-μm were filtered through filter grains of diameters 0.1-, 0.175- and 0.45-mm. Experimental conditions were chosen so as to obtain breakthrough curves. The experimental results showed that the initial efficiency follows the pattern reported by previous experimental and theoretical studies, i.e., lower efficiency for 0.825-μm particles which fall in the range of critical size. However, the particle removal during the transient stage increased with an increase in particle size for the range of sizes studied. This pattern is qualitatively confirmed by the theoretical predictions of Vigneswaran and Chang (1986) model. This study also provides experimental verification of the effect of the ratio of particle size and grain size at different stages of filtration.     

Nucleation and Crystallization of a Lead Halide Phosphate Glass by Differential Thermal Analysis

The nucleation and crystallization mechanisms of a lead halide phosphate glass [40P₂O₅·30PbBr₂·30PbF₂ (mol%)] were investigated by differential thermal analysis (DTA) and X-ray diffraction analysis. There were two crystalline phases in the crystallized samples: the major phase was PbP₂O₄, and the minor phase was PbP₂O₆. The average activation energy for crystallization, E , for two different particle sizes of this glass was determined to be 119 ± 4 kJ/mol by the Kissinger method and 124 ± 4 kJ/mol by the Augis–Bennett method. The Avrami constants were determined to be 1.6 and 2.5 for particle sizes of 203 and 1040 μm, respectively, by the Ozawa equation, and 1.7 and 2.4 for particle sizes of 203 and 1040 μm, respectively, by the Augis–Bennett equation. The decrease in the crystallization peak height in the DTA curve with increasing particle size suggested that the particles crystallize primarily by surface crystallization. A nucleation-rate type curve was determined by plotting either the reciprocal of the temperature corresponding to the crystallization peak maximum, 1/ T _p, or the height of the crystallization peak, (δ T )_p, as a function of nucleation temperature, T _n. The temperature where nucleation can occur for this glass ranges from 360°–450°C and the maximum nucleation rate is at 420°± 10°C.     

Sintering and Properties of Monazite-Type CePO4

Monazite-type CePO₄ powder (average grain size 0.3 μm) was dry-pressed to disks or bars. The green compacts began to sinter above 950°C. Relative density ≧ 99% and apparent porosity <1% were achieved when the specimens were sintered at 1500°C for 1 h in air. The linear thermal expansion coefficient and thermal conductivity of the CePO₄ ceramics were 9 × 10⁻⁶/°C to 11 × 10⁻⁶/°C (200° to 1300°C) and 1.81 W/(m · K) (500°C), respectively. Bending strength of the ceramics (average grain size 4 μm) was 174 ± 28 MPa (room temperature). The CePO₄ ceramics were cracked or decomposed by acidic or alkaline aqueous solutions at high temperatures.     

Preparation of self-lubricating porous alumina ceramics with PMMA /PAO6 microcapsules and their tribological properties

In this work, we showed that immersing polymethyl methacrylate (PMMA)/poly alpha olefins (PAO6) microcapsules into the porous matrix can improve the lubrication properties of porous alumina ceramics dramatically. PMMA/PAO6 microcapsules were synthesized by microemulsion polymerization, and the microcapsules were immersed in the porous alumina ceramic matrix by vacuum impregnation. The lubrication behaviors of the porous alumina ceramics with PMMA/PAO6 microcapsules have been investigated under different loads. As compared with the unprocessed porous alumina ceramics, the coefficient of friction (COF) of the porous ceramics impregnated with microcapsules could be reduced to 4% of that without microcapsules, and the wear rate could be reduced by two orders of magnitude. No obvious change of the COF was noticed for the matrices with different pore sizes. The good self-lubrication properties were achieved by releasing the PAO6 in the microcapsules during the friction process.     

Influences of Particle Size of Alumina Filler in an LTCC System

A low temperature co-fired ceramics system consisting of a typical calcium aluminoborosilicate glass and alumina filler was used to investigate the effects of four different sizes, 13 nm, 0.5, 3, and 39 μm, of a commercially available alumina filler on the resultant densification, crystallization, and dielectric properties. There was definitely a proper range of alumina particle size, which leads to desirable densification and enhanced dielectric properties. The onset temperatures of densification and crystallization depended strongly on the filler particle size. The 3 μm sample as an optimum filler size exhibited a promising performance of k ∼8.1 and Q ∼160 at a resonant frequency of 14.8 GHz, which results from early densification and intensive crystallization of the anorthite CaAl₂Si₂O₈ phase. Particularly, the use of nano-sized alumina (13 nm) retarded both densification by ∼200°C and crystallization by ∼80°C compared with the results of the 3 μm alumina case. The dependence of the filler particle size was postulated as being related to the wetting and connectivity behavior of glass through consequent inter-reactions between glass and ceramic.     

The effect of particle size distribution on the microstructure and properties of Al2O3 ceramics formed by stereolithography

Stereolithography (SL) shows advantages for preparing alumina-based ceramics with complex structures. The effects of the particle size distribution, which strongly influence the sintering properties in ceramic SL, have not been systematically explored until now. Herein, the influence of the particle size distribution on SL-manufactured alumina ceramics was investigated, including bending strength at room temperature, post-sintering shrinkage, porosity, and microstructural morphology. Seven particle size distributions of alumina ceramics were studied (in μm/μm: 30/5, 20/3, 10/2, 5/2, 5/0.8, 3/0.5, and 2/0.3); a coarse:fine particle ratio of 6:4 was maintained. At the same sintering temperature, the degree of sintering was greater for finer particle sizes. The particle size distribution had a larger influence on flexural strength, porosity and shrinkage than sintering temperature when the particle size distribution difference reached 10-fold but was weaker for 10 μm/2 μm, 5 μm/2 μm and 5 μm/0.8 μm. The sintering shrinkage characteristics of cuboid samples with different particle sizes were studied. The use of coarse particles influenced the accuracy of small-scale samples. When the particle size was comparable to the sample width, such as 30 μm/5 μm and 5 mm, the width shrinkage was consistent with the height shrinkage. When the particle size was much smaller than the sample width, such as 2 μm/0.3 μm and 5 mm, the width shrinkage was consistent with the length shrinkage. The results of this study provide meaningful guidance for future research on applications of SL and precise control of alumina ceramics through particle gradation.     

Effect of Microstructure on Strength of Si3N4-SiC Composite System

The Si₃N₄-SiC composite system was investigated to better understand the effect of microstructure on the strength-controlling factors, i.e. fracture energy, elastic modulus, and crack size. Silicon carbide dispersions with average particle sizes of 5, 9, and 32 μm were used to form 3 composite series within this system, each containing 0.10, 0.20, 0.30, and 0.40 vol fraction of the dispersed phase. These composites were fabricated by hot-pressing. Fracture energy and strength values were measured for each composite. A linear relation between the elastic modulus of the two phases was assumed. The crack size was calculated for each composite using the appropriate property values. The strength behavior of the 9- and 32-μm series was controlled by the crack size, which, in turn, was controlled by the particle size and volume fraction of the SiC phase. Particle size and volume fraction did not affect the crack size of the 5-μm series, in which strength was controlled by both fracture energy and elastic modulus. Strengths measured at 1400°C and thermal conductivity measurements indicate that several of these composites are promising as high-temperature structural materials.     

Effect of self-developed graphene lubricant on tribological behaviour of silicon carbide/silicon nitride interface

The research presented in this paper aims to investigate the effectiveness of different surface roughness and lubrication conditions on the interfacial tribological properties between silicon carbide (SiC) and silicon nitride (Si₃N₄) ceramics, particularly for providing insight into the mechanisms of how graphene reduces the friction and wear rate. The worn groove topography and surface composition were characterised in detail with 3D laser measuring microscopy and X-ray photoelectron spectroscopy. The tribological test results on the UMT-TriboLab show that a smooth initial surface is more likely to obtain a low friction coefficient and wear rate under water lubrication. The proper initial surface roughness for SiC and Si₃N₄ ceramics is approximately Ra 10?nm, and it will be lower in an alcohol or graphene aqueous solution. A large load does not worsen the tribological behaviour of a Si₃N₄ ball sliding against a SiC disk, and it reduces the friction coefficient and wear rate. Among the five lubrication states of dry friction, dry graphene lubrication, water lubrication, graphene solution lubrication, and self-developed graphene lubrication, the self-developed graphene lubricant can exhibit an ultra-low friction coefficient of 0.009 and ultra-low wear rate of 1.69?×?10^?7?mm³/N·m. The excellent tribological property of the graphene-coated ceramic surface helps the prepared lubricant to decrease the friction coefficient effectively. Furthermore, the graphene film can protect the SiC from being oxidised by water under the tribo-activated action, and therefore, lead to ultra-low wear rate under low friction condition. Alcohol improves the tribological property of the self-developed graphene lubricant, mainly because of the good wettability between graphene and ethanol. The self-developed graphene lubricant can be applied in water-lubricated ceramic bearings and motorised precision spindles.     

Tailored pore structures and mechanical properties of porous alumina ceramics prepared with corn cob pore-forming agent

In this work, the effects of porosity and different particle sizes of pore-forming agent on the mechanical properties of porous alumina ceramics have been reported. Different grades of porous alumina ceramics were developed using corn cob (CC) of different weight contents (5, 10, 15, and 20 wt%) and particle sizes (<63 µm, 63-125 µm and 125-250 µm) as the pore-forming agent. Experimental results showed that total porosity and pore cavity size of the porous alumina ceramics increased with rising addition of CC pore former. Total porosity increased with increasing particle size of CC with the Al₂O₃-^<63CC₅ sample exhibiting the lowest total porosity of 41.3 vol% while the highest total porosity of 68.1 vol% was exhibited by the Al₂O₃-^125-250CC₂₀. The particle size effect of CC on the mechanical properties revealed that diametral tensile strength and hardness of the porous alumina ceramics deteriorated with increasing particle size of CC pore former. The Al₂O₃-^<63CC₅ sample exhibited the highest diametral tensile strength and hardness of 25.1 MPa and 768.2 HV, respectively, while Al₂O₃-^125-250CC₂₀ exhibited the lowest values of 1.1 MPa and 35.9 HV. Overall, porous alumina ceramics with the smallest pore sizes under each particle size category exhibited superior mechanical properties in their respective categories.     

Fine-Grained Silicon Nitride Ceramics Prepared from β-Powder

Fine β-powder with an average particle size of 0.28 μm was prepared by grinding and centrifugal sedimentation of sub-micrometer β-powder. Fine- and uniform-grained ceramics were fabricated from the powder by hot pressing. The average grain size of the ceramic was 0.21 μm. It was shown that this kind of microstructure was desirable for the matrix of in situ composite. It was also shown that the ceramics could be superplastically deformed at a temperature as low as 1500°C.     

Dislocation Structures in Creep-Deformed Polycrystalline MgO

Secondary creep of polycrystalline MgO with grain sizes of 100 and 190 μm was investigated at 1300° to 1460°C under compressive loads of 2.5 to 5.5 kgf/mm². The dependence of creep rate on load follows a power law with an exponent of 3.2±0.3. The process is thermally activated, with an activation energy of 76 ± 12 kcal/mol. The creep rate is independent of grain size. The dislocation structure was investigated by transmission electron microscopy. The total dislocation density follows the relation, σ= bG √ρ, commonly found for metals. The dislocations form a 3-dimensional network in which many dislocation segments lie in their slip or climb planes. On the basis of this structure, a model is proposed in which glide is the principal cause of deformation but the rate-limiting process, i.e. annealing of the network, is diffusion-controlled. Theoretical estimates and experimental results agree within 1 order of magnitude.     

Effect of Particle Size on the Room-Temperature Crystal Structure of Barium Titanate

The room-temperature tetragonal-to-cubic transformation in BaTiO₃ powders with decreasing particle size has been carefully studied, using materials prepared mainly by hydrothermal methods. Hydrothermal BaTiO₃ powders exhibited a more uniform particle size distribution than oxalate-route powders, with X-ray diffraction and electron microscopy indicating that powders 0.19 μm in size were fully cubic while powders 0.27 μ were completely tetragonal (within a 5% detection limit for cubic material) at room temperature. The tetragonal-to-cubic transformation temperature was also found to lie in the range of 121°± 3°C for BaTiO₃ powders with room-temperature ( c/a ) values > 1.008. No transformation could be detected using differential scanning calorimetry for BaTiO₃ particles with a ( c/a ) > 1.008 at room temperature. BaTiO₃ powder with a particle size just too small (0.19 μm) to be tetragonal at room temperature remained cubic down to 80 K. Different models for the cubic-to-tetragonal room-temperature transformation are discussed. Hydroxyl ions do not appear to greatly affect the cubic-to-tetragonal transformation, which appears to be essentially dependent on particle size. It is concluded that a model based on surface free energy, as previously discussed for the monoclinic-to-tetragonal transformation at room temperature of fine ZrO₂ particles, is consistent with the experimental data.     

Study of Fracture Behavior of Very Fine-Grained Silicon Carbide Ceramics

Dense, fine-grained silicon carbide (SiC) ceramics were fabricated by a hot-pressing technique using pyrolyzed polycarbosilane powders. Hot-isostatic pressing treatments were also applied to some of these hot-pressed samples. The grainsize range of the obtained sintered bodies was from 0.2 to 1.4 μm, which was much finer than that of ordinary sintered SiC ceramics. Relationships among sintering conditions, microstructures, and fracture toughness of the obtained ceramics were investigated. A clear grain-size dependence of fracture toughness was observed in this very fine-grain region (0.2 to 1.4 μm). Fracture toughness showed its maximum (5.1 MPa.m^1/2) at the average grain size of ∼0.7 μm. Also, the fracture toughness of the samples having similar grain sizes increased with increasing relative density.     

Estimation of the intracrystalline diffusion coefficient of the reactant during selective catalytic reduction of nitrogen oxide by propane on Co-ZSM-5

In order to estimate the effect of diffusion during the selective catalytic reduction of nitrogen oxides (NOx) using propane on Co-ion-exchanged ZSM-5, the catalytic activity was measured for the catalysts prepared from zeolites having different crystal sizes. The conversions of NOx and propane on a catalyst having a large crystal size (1.3 μm) were much less than those on a catalyst having a smaller crystal size (0.10 μm). Based on the experimental data and certain assumptions, the effective intracrystalline diffusion coefficient of NO during the reaction in the presence of water vapor at 673 K was estimated to be (6-9)× 10^-15 m²/s. This revised version was published online in July 2006 with corrections to the Cover Date.     

Cyclic Fatigue Crack Propagation Behavior of 9Ce-TZP Ceramics with Different Grain Size

Cyclic fatigue crack growth behavior has been investigated in 9 mol% Ce-TZP ceramics with grain sizes varying from 1.1 to 3.0 μm. To ascertain the interaction between crack resistance curve behavior and cyclic fatigue crack growth, cyclic fatigue tests were conducted with short double-cantilever-beam specimens in two conditions: (a) with a sharp precrack without preexisting t - m transformation and (b) with a sharp crack after R -curve measurements, i.e., with preformed t - m transformation in the crack region. Fatigue crack propagation occurs at applied stress intensity factor values as low as about 40% of the K _I,∞ values measured in the R -curves. The size and shape of the t - m transformation zones are found to be different for specimens obtained in monotonic loading R -curve measurements and in cyclic fatigue tests. For the specimens without preexisting t - m transformation the overall crack growth behavior can be described by the Paris power law relation: d a /d N = AδK^m _I with m values of 15 for the 1.1-μm grain size and between 8 and 9 for the material with larger grain sizes. For the specimens with the preformed transformation zone, a "V"shape d a /d N versus Δ K _I relation is obtained. Explanations for these different results in the two conditions are discussed in terms of crack tip shielding effects.     

Formation of Porous SiC Ceramics by Pyrolysis of Wood Impregnated with Silica

Biomorphous β-SiC ceramics were produced at 1400°C from pine wood impregnated with silica. This one-step carbothermal reduction process decreases the cost of manufacturing of SiC ceramics compared with siliconization of carbonized wood in silicon vapor. The synthesized sample exhibits a 14 m²/g surface area and has a hybrid pore structure with large 5–20 μm tubular macropores and small (<50 nm) slit-shaped mesopores. SiC whiskers of 20–400 nm in diameter and 5–20 μm in length formed within the tubular pores. These whiskers are expected to improve the filtration by removing dust particles that could otherwise penetrate through large pores. After ultrasonic milling, the powdered sample showed an average particle size of ∼30 nm. The SiC nanopowder produced in this process may be used for manufacturing SiC ceramics for structural, tribological, and other applications.