High-capacitance carbon electrode prepared by PVDC carbonization for aqueous EDLCs

Porous carbons with high-volumetric capacitance in aqueous electric double layer capacitors (EDLCs) were simply prepared by poly(vinylidene chloride) (PVDC) carbonization at high temperature without activation or any other additional processes. The PVDC-derived carbon is microporous with Brunauer-Emmett-Teller (BET) surface area about 1200 m² g⁻¹. As it possesses not only high-gravimetric capacitance (262 F g⁻¹) but also high-electrode density (0.815 g cm⁻³), the PVDC-derived carbon present an outstanding high-volumetric capacitance of 214 F cm⁻³, twice over of the commercial carbon Maxsorb-3 with a high-surface area of 3200 m² g⁻¹. The PVDC-derived carbon also exhibit good rate performance, indicating that it is a promising electrode material for EDLCs.     

Metal-organic framework (MOF) as a template for syntheses of nanoporous carbons as electrode materials for supercapacitor

Five nanoporous carbons (NPCs) were prepared by polymerizing and then carbonizing carbon precursor of furfuryl alcohol accommodated in a porous metal-organic framework (MOF-5, [Zn₄O(bdc)₃], bdc = 1,4-benzenedicarboxylate) template. The Brunauer-Emmett-Teller (BET) surface areas for five NPC samples obtained by carbonizing at the temperatures from 530 to 1000 °C fall into the range from 1140 to 3040 m² g⁻¹ and the dependence of BET surface areas on carbonization temperatures shows a “V” shape. All the five NPC samples have a pore size distribution centered at about 3.9 nm. As electrode materials for supercapacitor, the NPC samples obtained at the temperatures higher than 600 °C display the ideal capacitor behaviors and give rise to almost constant specific capacitance (above 100 F g⁻¹ at 5 mV s⁻¹) at various sweep rates, which is associated with their mesoporous characteristics. However, the NPC sample with the highest BET surface area (3040 m² g⁻¹) obtained by carbonizing at 530 °C gives a unusually low capacitance (12 F g⁻¹ at 5 mV s⁻¹), which may be attributed to the poor conductivity of the carbon material due to the low carbonization temperature.     

Porous carbons prepared by using metal-organic framework as the precursor for supercapacitors

Several kinds of porous carbons were easily prepared by using metal-organic framework as both template and carbon precursor. Nanocasting is chosen to adjust the textures and structures with phenolic resin or carbon tetrachloride and ethylenediamine as the additional carbon sources. The carbon materials were further activated by potassium hydroxide (KOH). The electrochemical capacitance behaviors of these carbon materials were investigated in both aqueous and organic electrolytes. Energy densities of 9.4 W h kg⁻¹ in 6 M KOH and 31.2 W h kg⁻¹ in 1.5 M tetraethylammonium tetrafluoroborate acetonitrile solution can be obtained for one of the prepared porous carbon materials (MAC-A) with the surface area of 2222 m² g⁻¹ and the total pore volume of 1.14 cm³ g⁻¹. Due to its high packing density of 0.93 g cm⁻³, the related volumetric specific energy densities of 8.8 and 29.0 W h L⁻¹ can be got.     

Synthesis of ordered carbon replicas by using Y-zeolite as template in a batch reactor

Ordered carbon material that preserves the structural regularity of the parent zeolite template was synthesized by using ethylene as carbon source and HY-zeolite in a batch reactor. The obtained carbons exhibit a high degree of microporosity having BET surface areas between 1400 and 2400 m²/g. The morphology and structure of the prepared carbon materials were investigated by elemental analysis, X-ray diffraction measurements, scanning electron microscopy and nitrogen adsorption. The results were compared with the parent zeolite template. The carbonization procedure of precursor-encapsulated samples was investigated by thermal analysis and it has been found that the resulting quality of the ordered carbons strongly depends on the heat treatment of the composite material.     

Nitrogen-containing microporous carbons prepared from anionic surfactant-melamine/formaldehyde composites

Nitrogen-containing microporous carbons have been synthesized by the carbonization of anionic surfactant-melamine/formaldehyde (MF) composites, which were themselves formed by an electrostatic organic-organic interaction. The carbons prepared from sodium dioctyl sulfosuccinate-MF and sodium dodecyl sulfate-MF mixtures have high surface area of 464 and 539 m² g⁻¹, respectively. The N/C molar ratios of the carbons are 0.11. The resultant carbons showed capacitances higher than 200 F g⁻¹ in an acidic solution of 1 M H₂SO₄ at a scan rate of 1 mV s⁻¹.     

Optimisation of supercapacitors using carbons with controlled nanotexture and nitrogen content

In order to optimize the performance of supercapacitors, the capacitance of the carbon materials used as electrodes was strictly related to their pores size and also to their redox properties. Well-sized carbons have been elaborated through a template technique using mesoporous silica. For a series of template carbons, a perfect linear dependence has been found for the capacitance values versus the micropore volume determined by CO₂ adsorption. The redox properties of carbons were enhanced by substituting nitrogen for carbon up to ca. 7 wt.%. For carbons with similar nanotextural characteristics, the electrochemical measurements showed a proportional increase of the specific capacitance with the nitrogen content in acidic electrolyte. For an activated carbon from polyacrylonitrile with a specific surface area of only 800 m² g⁻¹, but with a nitrogen content of 7 wt.%, the capacitance reaches 160 F g⁻¹, with very little fading during cycling.     

A simplified synthesis of N-doped zeolite-templated carbons, the control of the level of zeolite-like ordering and its effect on hydrogen storage properties

Nitrogen-doped, microporous carbon materials have been prepared using zeolite EMC-2 as a hard template and acetonitrile as the carbon source via chemical vapour deposition (CVD) in the temperature range 700–950 °C. The carbon products exhibited high surface areas (up to 3360 m²/g), high pore volumes (up to 1.71 cm³/g) and had zeolite-like structural ordering derived from the template. The carbons had XRD patterns that exhibited two well resolved peaks and TEM images that showed well ordered pore channels. A high proportion of porosity (up to 85% of surface area and 73% of pore volume) for the best ordered carbon arose from micropores that exhibited narrow size distribution in the range 5–15 Å. The carbons generally retained the morphology of the template with solid-core particles at CVD temperatures up to 900 °C and hollow shells at 950 °C. The carbons had total hydrogen storage capacities up to 6.0 wt.% at −196 °C and 20 bar. The hydrogen uptake was found to be dependent on the level of zeolite-like ordering and the resulting textural properties. Particularly, high levels of zeolite-like ordering favoured micropores of size <15 Å which are favourable for higher hydrogen uptake capacities.     

Fabrication of activated carbons with well-defined macropores derived from sulfonated poly(divinylbenzene) networks

Poly(divinylbenzene) (PDVB) monoliths with well-defined macropores that have been sulfonated and carbonized to obtain macroporous carbon monoliths. The original macroporous PDVB networks have been synthesized by living radical polymerization accompanied by spinodal decomposition. Sulfonation prevents polymer networks from large shrinkage and weight loss during carbonization by heat-treatment in an inert atmosphere. In the case of PDVB gels sulfonated at 120 °C using conc. H₂SO₄, mesopores in the original skeletons as well as macropores are retained after carbonization. The obtained carbon monoliths are subsequently activated by CO₂, which resulted in activated carbons. The specific surface area of the obtained activated carbons reaches up to 2360 m² g⁻¹.     

Physical and electrochemical characterization of CuO-doped activated carbon in ionic liquid

A series of CuO-doped activated carbons (CDACs) were prepared by chemical deposition. The electrochemical behavior of CDACs was investigated in electrochemical capacitors based on ionic liquid 1-ethyl-3-methylimidazolium thiocyanate ([EMIm]SCN) as electrolyte. The results indicated that a diffusion-controlling, reversible redox reaction of CuO particles happened in ionic liquid and porous carbon. When the amount of CuO-doped activated carbon with a specific surface area of 2460 m² g⁻¹ reached 2%, the single electrode average specific capacitance can reach the maximal value of 210 F g⁻¹, about 20% higher than the one used pure activated carbon as electrode material.     

Activated carbon fiber cloths as electrodes for high performance electric double layer capacitors

Activated carbon fiber cloth (ACFC) electrodes with high double layer capacitance and good rate capability were prepared from polyacrylonitrile (PAN) fabrics by optimizing the carbonization temperature prior to CO₂ activation. The carbonization temperature has a marked effect on both the pore structure and the electrochemical performances of the ACFCs. Moderate carbonization at 600 °C results in higher specific surface area and larger pore size, and hence higher capacitance and better rate capability. The specific capacitance of the ACFCs in 6 mol L⁻¹ KOH aqueous solution can be as high as 208 F g⁻¹. It remains 129 F g⁻¹ as the current density increases to 10 000 mA g⁻¹.     

Performance of templated mesoporous carbons in supercapacitors

By analogy with other types of carbons, templated mesoporous carbons (TMCs) can be used as supercapacitors. Their contribution arises essentially from the double layer capacity formed on their surface, which corresponds to 0.14 F m⁻² in aqueous electrolytes such as H₂SO₄ and KOH and 0.06 F m⁻² for the aprotic medium (C₂H₅)₄NBF₄ in CH₃CN. In the case of a series of 27 TMCs, it appears that the effective surface area determined by independent techniques can be as high as 1500-1600 m² g⁻¹, and therefore exceeds the value obtained for many activated carbons (typically 900-1300 m² g⁻¹). On the other hand, the relatively low amount of surface oxygen in the present TMCs, as opposed to activated carbons, reduces the contribution of pseudo-capacitance effects and limits the gravimetric capacitance to 200-220 F g⁻¹ for aqueous electrolytes. In the case of non-aqueous electrolyte, it rarely exceeds 100 F g⁻¹.It is also shown that the average mesopore diameter of these TMCs does not improve significantly the ionic mobility compared with typical activated carbons of pore-widths above 1.0-1.3 nm.This study suggests that activated carbons remain the more promising candidates for supercapacitors with high performances.     

Polyfurfuryl alcohol derived activated carbons for high power electrical double layer capacitors

Polyfurfuryl alcohol (PFA) derived activated carbons were prepared by the acid catalysed polymerization of furfuryl alcohol, followed by potassium hydroxide activation. Activated carbons with apparent BET surface areas ranging from 1070 to 2600 m² g⁻¹, and corresponding average micropore sizes between 0.6 and 1.6 nm were obtained. The porosity of these carbons can be carefully controlled during activation and their performance as electrode materials in electric double layer capacitors (EDLCs) in a non-aqueous electrolyte (1 M Et₄NBF₄/ACN) is investigated.Carbon materials with a low average pore size (<∼0.6 nm) exhibited electrolyte accessibility issues and an associated decrease in capacitance at high charging rates. PFA carbons with larger average pore sizes exhibited greatly improved performance, with specific electrode capacitances of 150 F g⁻¹ at an operating voltage window of 0-2.5 V; which corresponds to 32 Wh kg⁻¹ and 38 kW kg⁻¹ on an active material basis. These carbons also displayed an outstanding performance at high current densities delivering up to 100 F g⁻¹ at current densities as high as 250 A g⁻¹. The exceptionally high capacitance and power of this electrode material is attributed to its good electronic conductivity and a highly effective combination of micro- and fine mesoporosity.     

Improvement of the structural and chemical properties of a commercial activated carbon for its application in electrochemical capacitors

The present paper shows that the performance of an inexpensive activated carbon used in electrochemical capacitors can be significantly enhanced by a simple treatment with KOH at 850 °C. The changes in the specific surface area, as well as in the surface chemistry, lead to high capacitance values, which provide a noticeable energy density.The KOH-treatment of a commercial activated carbon leads to highly pure carbons with effective surface areas in the range of 1300-1500 m² g⁻¹ and gravimetric capacitances as high as three times that of the raw carbon.For re-activated carbons, one obtains at low current density (50 mA g⁻¹) values of 200 F g⁻¹ in aqueous electrolytes (1M H₂SO₄ and 6M KOH) and around 150 F g⁻¹ in 1M (C₂H₅)₄NBF₄ in acetonitrile. Furthermore, the resulting carbons present an enhanced and stable performance for high charge/discharge load in organic and aqueous media.This work confirms the possibilities offered by immersion calorimetry on its own for the prediction of the specific capacitance of carbons in (C₂H₅)₄NBF₄/acetonitrile. On the other hand, it also shows the limitations of this technique to assess, with a good accuracy, the suitability of a carbon to be used as capacitor electrodes operating in aqueous electrolytes (H₂SO₄ and KOH).     

Synthesis and characterisation of nanoporous carbide-derived carbon by chlorination of vanadium carbide

Nanoporous carbide-derived carbon (CDC) was synthesised from vanadium carbide (VC) powder via gas phase chlorination in the temperature range from 500 to 1100 °C. The XRD analysis of nanoporous carbon powder samples was carried out to investigate the structural changes (graphitisation) of nanoporous carbons synthesised. The first-order Raman spectra showed the absorption peak at ∼1582 cm⁻¹ and the disorder-induced (D) peak at ∼1345 cm⁻¹. The low-temperature N₂ adsorption experiments were performed and a specific surface area up to 1305 m² g⁻¹ and total pore volume up to 0.66 cm³ g⁻¹ were obtained.     

Preparation of porous carbons from thermoplastic precursors and their performance for electric double layer capacitors

Porous carbons with high surface area were successfully prepared from thermoplastic precursors, such as poly(vinyl alcohol) (PVA), hydroxyl propyl cellulose and poly(ethylene terephthalate), by the carbonization of a mixture with MgO at 900 °C in an inert atmosphere. After carbonization the MgO was dissolved out using a diluted sulfuric acid and the carbons formed were isolated. The mixing of the PVA carbon precursor with the MgO precursors (reagent grade MgO, magnesium acetate or citrate) was done either in powder form or in an aqueous solution. The BET surface area of the carbons obtained via solution mixing could reach a very high value, such as 2000 m²/g, without any activation process. The pore structure of the resultant carbons was found to depend strongly on the mixing method; the carbons prepared via solution mixing were rich in mesopores, but those produced via powder mixing were rich in micropores. The size of mesopores was found to be almost the same as that of the MgO particles, suggesting a way of controlling the mesopore size in the resultant carbons. Measurement of capacitance was carried out in 1 mol/L H₂SO₄ electrolyte. The porous carbon with a BET surface area of 1900 m²/g prepared at 900 °C through solution mixing of Mg acetate with PVA showed a fairly high EDLC capacitance, about 250 F/g with a current density of 20 mA/g and 210 F/g with 1000 mA/g. The rate performance was closely related to the mesoporous surface area.     

Preparation of microporous sorbents from cedar nutshells and hydrolytic lignin

Carbon nutshells and hydrolytic lignin were used as starting materials for the preparation of microporous active carbons. Optimum parameters for cedar nutshell carbonization have been selected (temperature of carbonization 700-800 °C, rate of heating less than 3 °C/min) for the preparation of microporous carbons (average pore width 0.56 nm). The textural characteristics of microporous carbons made from nutshell are similar to those of a ‘Coconut’ carbon molecular sieve, but the latter has both a higher CO₂ adsorption capacity and a higher coefficient of N₂/O₂ separation. The influence of carbonization and steam-activation parameters on the microtexture and molecular-sieve properties of granular carbons made from hydrolytic lignin was also investigated. A low rate of heating (less 3 °C/min) promotes the formation of micropores with average sizes around 0.56-0.58 nm at carbonization temperature 700 °C. At the same carbonization temperature the average sizes of micropores were 0.7-0.78 nm at rates of heating more than 3 °C/min. The activation of lignin-char with steam at 800 °C resulted in the formation of active carbons with more developed micropore volume (0.3-0.35 cm³ g⁻¹) and with micropores of widths around 0.6-0.66 nm which are able to separate He from a He-CH₄ mixture. The size of the micropores was varied as a function of burn off value.     

Highly dispersed platinum nanoparticles on carbon nanocoils and their electrocatalytic performance for fuel cell reactions

Highly graphitic carbon nanocoils (GCNC) were synthesized through the catalytic graphitization of carbon microspheres obtained by the hydrothermal carbonization of different saccharides (sucrose, glucose and starch) and were used as a support for Pt nanoparticles. The Pt nanoparticles were deposited by means of a polymer mediated-polyol method. The Pt catalysts were characterized both physically (XRD, TEM, HRTEM and XPS) and electrochemically (electrooxidation of methanol in an acid medium). The electrocatalysts thus prepared show a high dispersion of Pt nanoparticles, with diameters in the 3.0-3.3 nm range and a very narrow particle size distribution. These catalytic systems possess high electroactive Pt surface areas (up to 85 m² g⁻¹ Pt) and they exhibit large catalytic activities towards methanol electrooxidation (up to 201 A g⁻¹ Pt). Moreover, they have a high resistance against oxidation, which is considerably greater than that of the Pt/Vulcan system.     

Preparation, characterization and Methylene Blue adsorption of phosphoric acid activated carbons from globe artichoke leaves

Activated carbons were prepared by the pyrolysis of artichoke leaves impregnated with phosphoric acid at 500 °C for different impregnation ratios: 100, 200, 300 wt.%. Materials were characterized for their surface chemistry by elemental analysis, “Boehm titrations”, point of zero charge measurements, infrared spectroscopy, as well as for their porous and morphological structure by Scanning Electron Microscopy and nitrogen adsorption at 77 K. The impregnation ratio was found to govern the porous structure of the prepared activated carbons. Low impregnation ratios (~ 100 wt.%) led to essentially microporous and acidic activated carbons whereas high impregnation ratios (> 100 wt.%) gave essentially microporous-mesoporous carbons with specific surface areas as high as 2038 m²·g^− 1, pore volume as large as 2.47 cm³·g^− 1, and a slightly acidic surface. The prepared activated carbons were studied for their adsorption isotherms of Methylene Blue at pH = 3 and pH = 9. The supermicroporous structure of the material produced at 200 wt.% H₃PO₄ ratio was found to be appropriate for an efficient adsorption of this dye controlled by dispersive and electrostatic interactions depending on the amount of oxygen at the surface.     

Magnetically separable bimodal mesoporous carbons with a large capacity for the immobilization of biomolecules

A method for the fabrication of carbon-based mesoporous magnetic composites with a large capacity for the adsorption/immobilization of biomolecules is presented. The composites consist of iron oxide spinel nanoparticles inserted into the pores of templated unimodal or bimodal mesoporous carbons. The deposition of the magnetic iron oxide nanoparticles was carried out following two synthetic routes: (1) the direct incorporation of nanoparticles into the pores of the templated carbons and (2) the insertion of nanoparticles into the mesopores of the carbon-silica composite followed by the selective removal of silica framework. The carbon-iron oxide magnetic composites prepared according to route 2 were found to have better textural properties (larger BET surface areas and pore volumes) and significantly higher capacity for the adsorption of hemoglobin and immobilization of lysozyme. The amounts of hemoglobin or lysozyme adsorbed/immobilized by these materials were 176 mg hemoglobin g⁻¹ support and 131 mg lysozyme g⁻¹ support using route 1 and 430 mg hemoglobin g⁻¹ support and 322 mg lysozyme g⁻¹ support by route 2. Furthermore, we have demonstrated that, when no inorganic nanoparticles are deposited, the bimodal mesoporous carbon shows exceptionally a large immobilization capacity for hemoglobin (830 mg g⁻¹ support) and lysozyme (510 mg g⁻¹).     

Synthesis of a poly(vinylcatechol-co-divinylbenzene) resin and accessibility to catechol units

Poly(vinylcatechol-co-divinylbenzene) resins have been prepared by suspension copolymerization of 3,4-dimethoxystyrene (DMS) with divinylbenzene (DVB) using toluene as the porogen and followed by deprotection of the catechol functions. The ratio of DMS versus DVB was modified and led to a maximum catechol content (determined by elemental analysis) varying from 0.82 to 3.16 mmol g⁻¹. Large surface areas were found for copolymers prepared with a divinylbenzene content larger than 35% v/v: from 464 to 658 m² g⁻¹. Accessibility (determined by back titration of the hydroxyl groups) was improved by prior contact with ethanol but remained inferior to 20%. This can be the result of the morphology of the resin beads and of the bottle-shape form of the pores, or/and of the embedding of the catechol units inside the polymer network. The sorption capacities were determined for Cu(II) and Cd(II) and reached 101.5 and 81.0 μmol g⁻¹ for copper and cadmium, respectively. Moreover, a significant variation of coloration has been observed upon complexation of copper by the resins.