Resorcinol-formaldehyde based porous carbon as an electrode material for supercapacitors

Porous carbon materials were prepared using resorcinol and formaldehyde catalyzed by KOH in a sol-gel process followed by carbonization, during which the KOH serves as an activating agent and generates pores mainly located in the micropore range. With an increase of mass ratio of KOH to resorcinol from 1 to 4, both the specific surface area and the pore volume of the carbons increased, from 522 to 2760 m²/g and 0.304 to 1.347 cm³/g, respectively, but the average pore diameter decreased from 4.4 to 2.5 nm. Samples were investigated as electrode materials in supercapacitors and the relevant electrochemical behavior was characterized by cyclic voltammetry, electrochemical impedance spectroscopy and constant current charge-discharge experiments using 30% KOH aqueous solution as electrolyte. The highest specific capacitance of up to 294 F/g was obtained at a current density 1 mA/cm² for the sample with mass ratio of KOH to resorcinol of 2. Only a slight decrease in capacitance for the same sample, from 294 to 242 F/g, was observed when the current density increased from 1 to 30 mA/cm². The specific capacitance only decayed 3% at a current density 30 mA/cm² after 1000 cycles, which indicates that the sample possesses excellent power property and cycle durability.     

Synthesis of composite materials of carbon nanofibres and ceramic monoliths with uniform and tuneable nanofibre layer thickness

Composite materials consisting of ceramic monoliths and carbon nanofibres (CNFs) have been synthesized by catalytic growth of CNFs on the γ-alumina washcoating layer covering the walls of a ceramic monolith. The composites possess a relatively uniform mesoporous layer of CNFs of relatively small diameter. The thin alumina washcoating (ca. 0.1 μm) prevents the CNFs from being trapped inside the alumina pores and hence the CNFs grow freely throughout the washcoating layer to form a uniform layer of CNFs that completely covers the surface of the monolith walls. The growth temperature is found to control the thickness of the CNF layer (2-4 μm), the growth rate of the nanofibres, and the mechanical strength of the resulting CNF-monolith composite. At ideal conditions, a complete adhesion of the CNF layer and higher mechanical strength than the original cordierite monolith can be obtained. The CNF layer has an average pore size of 17 nm with absence of microporosity which renders these monoliths promising candidates for the use as catalyst supports, especially for liquid phase reactions. The CNFs have small diameters (5-30 nm) due to the high dispersion of Ni particles in the growth catalyst and the CNFs exhibit an unusual branched structure.     

Highly mesoporous carbonaceous material of activated carbon beads for electric double layer capacitor

The activated carbon beads (ACB) are prepared by a new preparation method, which is proposed by mixing the coal tar pitch and fumed silica powder at a certain weight ratio and activation by KOH at different weight ratios and different temperatures. The BET surface area, pore volume and average pore size are obtained based on the nitrogen adsorption isotherms at 77 K by using ASAP 2010 apparatus. The results show that our samples have much high specific surface area (SSA) of 3537 m² g⁻¹and high pore volume value of 3.05 cm³ g⁻¹. The percentage of mesopore volume increases with the weight ratio of KOH/ACB ranging from 4% to 72%. The electrochemical double layer capacitors (EDLCs) are assembled with resultant carbon electrode and electrolyte of 1 mol L⁻¹ Et₄NBF₄/PC. The specific capacitance of the ACB sample could be as high as 191.7 F g⁻¹ by constant current charge/discharge technique, indicating that the ACB presents good characteristics prepared by the method proposed in this work. The investigation of influence of carbon porosity structure on capacitance indicates that the SSA plays an important role on the capacitance and all the pore sizes of less than 1 nm, from 1 to 2 nm and larger than 2 nm contribute to the capacitance. Mesopore structure is beneficial for the performance at high current density.     

Temperature and catalyst effects on the production of amorphous carbon nanotubes by a modified arc discharge

Large amounts of amorphous carbon nanotubes (ACNTs) were prepared with Co-Ni alloy powders as catalyst in hydrogen gas atmosphere by a modified arc discharging furnace which can control temperature during the electric arcing process. The experimental results indicate that the cooperative function of temperature and catalyst plays an important role in the soot production rate and the relative ACNT purity. When temperature increases from 25 °C to 700 °C, the soot production rate increases from around 1 g/h to 8 g/h, the best relative ACNT purity at 600 °C can reach up to 99% compared to the room temperature sample. Without catalyst, only plate graphite is formed at 25 °C and very few carbon nanotubes are found when temperature increases to 600 °C. TEM, SEM, HRTEM and XRD analysis showed that the as-prepared carbon nanotubes are almost amorphous. The soot production rate is 8 g/h and diameter range of amorphous carbon nanotubes is about 7-20 nm, respectively.     

Role of surface chemistry on electric double layer capacitance of carbon materials

A large number of porous carbon materials with different properties in terms of porosity, surface chemistry and electrical conductivity, were prepared and systematically studied as electric double layer capacitors in aqueous medium with H₂SO₄ as electrolyte. The precursors used are an anthracite, general purpose carbon fibres and high performance carbon fibres, which were activated by KOH, NaOH, CO₂ and steam at different conditions. Among all of them, an activated anthracite with a BET surface area close to 1500 m²/g, presents the best performance, reaching a value of 320 F/g, using a three-electrode system. The results obtained for all the samples, agree with the well-known relationship between capacitance and porosity, and show that the CO-type oxygen groups have a positive contribution to the capacitance. A very good correlation between the specific capacitance and this type of oxygen groups has been found.     

Activated carbon produced from Sasol-Lurgi gasifier pitch and its application as electrodes in supercapacitors

A pyrolysis product derived from Sasol-Lurgi gasifier pitch was activated using different proportions of KOH. The increase of the amount of KOH used for activation caused the activation degree of the carbons to increase very significantly. The activated carbons obtained using lower amounts of KOH were mainly microporous, while the amount of mesopores developed in the samples progressively increased for the carbons activated with higher proportions of KOH. The gravimetric specific capacitance of samples obtained with (2:1), (3:1) and (5:1) KOH to carbon ratio were rather similar at low current densities (∼400 F/g at low current densities), despite the significant differences observed in their textural characteristics. Supercapacitors built with the activated carbons obtained with (2:1) and (3:1) KOH to carbon ratio yielded the highest volumetric capacitance (higher than 200 F/cm³ at low current densities), while the most activated sample yielded the lowest values, due to the significant reduction in density caused by activation. The high values of capacitance observed result from the combination of two mechanisms of energy storage: double layer formation and pseudocapacitance.     

Activation of carbon nanofibres for hydrogen storage

The present study was aimed to investigate different methods of activation of carbon nanofibres, CNF, in order to determine the beneficial effect on the hydrogen sorption capacities of increasing the surface area. Two activation systems were used: physical activation with CO₂ and chemical activation with KOH. A range of potential adsorbents were thus prepared by varying the temperature and time of activation. The structure of the CNF proved more suitable to activation by KOH than by CO₂, with the former yielding higher surface area carbons (up to 1000 m² g⁻¹). The increased surface area, however, did not correspond directly with a proportional increase in hydrogen adsorption capacity. Although high surface areas are important for hydrogen storage by adsorption on solids, it would appear that it is essential that not only the physical, but also the chemical, properties of the adsorbents have to be considered in the quest for carbon based materials, with high hydrogen storage capacities.     

Synthesis of multi-branched porous carbon nanofibers and their application in electrochemical double-layer capacitors

Multi-branched carbon nanofibers with a porous structure have been synthesized on a Cu catalyst doped with Li, Na, or K. The products were characterized by field emission scanning electron microscopy, transmission electron microscopy, high-resolution transmission electron microscopy and Raman spectroscopy. Using this new type of nanofiber as polarized electrodes, an electrochemical double-layer capacitor with a specific capacitance of ca. 297 F/g was obtained using 6 M KOH as the electrolyte.     

Study on synthesis of low surface area activated carbons using multi-step activation for use in electric double layer capacitor

Low surface area activated carbon derived from compact mesocarbon microbeads (MCMB2010) was synthesized using a lower amount of KOH (1:1 weight ratio of KOH to MCMB) than normally used followed by electrochemical activation. The specific capacitance of the activated carbon heat treated at between 650 and 900 °C was increased up to ca. 118 F/cc (half cell base, 750 °C-heat treated sample) after electrochemical activation, even with a low surface area carbon (<50 m²/g). The morphology of low surface area activated MCMB determined by FE-SEM showed a smooth carbon surface without pores. The charge/discharge profiles were similar to those of conventional activated carbon. The specific capacitance of the activated samples increased with increasing heat treatment up to 850 °C after electrochemical activation. However, it was lower for the sample heat treated at 900 °C.     

Easy synthesis of mesoporous carbon using nano-CaCO3 as template

Mesoporous carbon has been synthesized using nano-CaCO₃ as a template and sucrose as carbon precursor. It is shown that the CaCO₃/sucrose weight ratio has a marked effect on the porosity of the carbon. At a weight ratio of CaCO₃/sucrose of 1:1, the surface area of the carbon reaches 892 m² g⁻¹ and the pore size is around 45 nm. The carbon shows a capacitance of 155 F/g with excellent rate capability in 6 mol L⁻¹ KOH aqueous electrolytes.     

High power density electrodes for Carbon supercapacitor applications

This paper presents results obtained with 4 cm² Carbon/Carbon supercapacitors cells in organic electrolyte. In the first approach, a surface treatment for Al current collector foil via the sol-gel route has been used in order to decrease the Al/active material interface resistance. Performances obtained with this original process are: a low equivalent series resistance (ESR) of 0.5 Ω cm² and a specific capacitance of 95 F g⁻¹ of activated carbon.Then, supercapacitors assembled with treated Al foil and active material containing activated carbon/carbon nanotubes (CNTs) with different compositions have been studied. Galvanostatic cycling measurements show that when CNTs content increases, both ESR and specific capacitance are decreased. Fifteen percent appears to be a good compromise between stored energy and delivered power with an ESR of 0.4 Ω cm² and a specific capacitance of 93 F g⁻¹ of carbonaceous active material.Finally, cells frequency behaviour has been characterized by Electrochemical Impedance Spectroscopy. The relaxation time constant of cells decreases when the CNTs content increases. For 15% of CNTs, the time constant is about 30% lower as compared to a cell using pure activated carbon-based electrodes leading to a higher delivered power.     

A novel high power symmetric ZnO/carbon aerogel composite electrode for electrochemical supercapacitor

We present, for the first time, a new material of symmetric electrochemical supercapacitor in which zinc oxide (ZnO) with carbon aerogel (CA) was used as active material. Physical properties of ZnO/CA composite were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). It was found that ZnO has single hexagonal structure and the grain size increases with increase of ZnO compository. The result of cyclic voltammetry indicates that the specific capacitance of ZnO/CA composite in 6 M KOH electrolyte was approximately 25 F/g at 10 mV/s for 2:1 composition. AC impedance analysis reveals that ZnO with carbon aerogel powder enhanced the conductivity by reducing the internal resistance. Galvanostatic charge/discharge measurements were done at various current densities, namely 25, 50, 75, and 100 mA/cm². It was found that the cells have excellent electrochemical reversibility and capacitive characteristics in KOH electrolyte. The maximum capacitance of the ZnO/CA supercapacitor was 500 F/g at 100 mA/cm². It has been observed that the specific capacitance is constant up to 500 cycles at all current densities, which implies that the dendrite formation was controlled.     

Amorphous carbon nanofibres inducing high specific capacitance of deposited hydrous ruthenium oxide

Composites consisting of ruthenium oxide particles deposited on amorphous carbon nanofibres are prepared by a repetitive impregnation procedure. The choice of amorphous carbon nanofibres as support of amorphous ruthenium oxide leads to composites in which the deposited oxide consists of aggregates of extremely small primary particles (1–1.5 nm-size) and showing high porosity (specific surface area of 450 m² g⁻¹). This special deposition of the oxide seems to favour: (i) high oxide capacitance (1000 Fg⁻¹) at high oxide loadings (up to 20 wt%) and (ii) high capacitance retention (ca. 80% from the initial oxide capacitance) at high current densities (200 mA cm⁻²). Amorphous carbon nanofibres are suitable supports for amorphous ruthenium oxide and perhaps for other amorphous oxides acting as active electrode materials.     

Synthesis of carbon-Fe3O4 coaxial nanofibres by pyrolysis of ferrocene in supercritical carbon dioxide

Carbon-Fe₃O₄ coaxial nanofibres with a diameter around 100 nm were synthesized by pyrolysis of ferrocene in supercritical CO₂ at 400 °C. The single crystal Fe₃O₄ cores of the coaxial nanofibres are continuous, and the carbon shell is rich in H. The M-H hysteresis loop for the nanorodes measured at room temperature shows a saturation magnetization of 27.5 emu/g, much lower than 92 emu/g of the corresponding bulk material. This is attributed the considerable mass of the carbon shell and the nanoscale and anisotropy of the magnetite nanorods. A possible mechanism was proposed.     

环糊精基活性炭的制备及其电化学性能

以环糊精为原料,采取先炭化后活化的方式,制备了具有高比表面积和丰富孔道结构的活性炭材料。本文通过改变KOH与环糊精炭化样品之间的碱炭比,研究了KOH用量对环糊精基活性炭结构及其电化学性能影响。在活化时间、活化温度等因素不变的情况下,活性炭的比表面积、总孔容及比电容随着碱炭比的提高,均呈现先增大后减小的趋势。当碱炭比为3时,活性炭的比表面积为1672m²/g,总孔容为0.75cm³/g,具有最佳的电容性能,在1A/g电流密度下比电容可达165F/g,优于同等条件下的商业炭21KSN（145F/g）,50000次循环后的比电容保持率为98.7%。     

活性炭孔结构及电化学性能协同优化

以马尾藻为原料,采用KOH活化法制备了高微孔率马尾藻基活性炭,结合二氧化碳与碳反应动力学机理,对马尾藻基活性炭进行二氧化碳扩孔改性,研究了二氧化碳改性对高微孔率马尾藻基活性炭孔结构特性和电化学性能的影响。研究表明：二氧化碳改性后马尾藻基活性炭的比表面积明显减小,由3155m²/g减小至2776m²/g,但是改性后活性炭中孔比表面积明显增大,由181m²/g增大至538m²/g,活性炭孔径介于2~8nm的中孔含量明显增多,比表面积的减少是由于微孔比表面积的减少导致的。改性后活性炭微孔含量降低,孔径介于0.4~0.6nm的微孔结构基本消失,但是孔径介于0.6~1nm的微孔结构却有所增加,活性炭微孔平均孔径增大。改性后马尾藻基活性炭的比电容性能以及倍率性能得到明显提升。经过二氧化碳改性后,马尾藻基活性炭的孔结构和电化学性能得到协同优化。     

Improvement of the structural and chemical properties of a commercial activated carbon for its application in electrochemical capacitors

The present paper shows that the performance of an inexpensive activated carbon used in electrochemical capacitors can be significantly enhanced by a simple treatment with KOH at 850 °C. The changes in the specific surface area, as well as in the surface chemistry, lead to high capacitance values, which provide a noticeable energy density.The KOH-treatment of a commercial activated carbon leads to highly pure carbons with effective surface areas in the range of 1300-1500 m² g⁻¹ and gravimetric capacitances as high as three times that of the raw carbon.For re-activated carbons, one obtains at low current density (50 mA g⁻¹) values of 200 F g⁻¹ in aqueous electrolytes (1M H₂SO₄ and 6M KOH) and around 150 F g⁻¹ in 1M (C₂H₅)₄NBF₄ in acetonitrile. Furthermore, the resulting carbons present an enhanced and stable performance for high charge/discharge load in organic and aqueous media.This work confirms the possibilities offered by immersion calorimetry on its own for the prediction of the specific capacitance of carbons in (C₂H₅)₄NBF₄/acetonitrile. On the other hand, it also shows the limitations of this technique to assess, with a good accuracy, the suitability of a carbon to be used as capacitor electrodes operating in aqueous electrolytes (H₂SO₄ and KOH).     

Activation of mesocarbon microbeads with different textures and their application for supercapacitor

Three kinds of mesocarbon microbeads (MCMBs) with different textures were activated by potassium hydroxide at 900 °C and used as electrode materials for supercapacitor. The effects of textures of precursors on electrochemical performances of activated MCMBs were investigated. Nitrogen sorption measurements (at 77 K) showed that three kinds of activated MCMBs possess high specific surface areas (> 2000 m²/g) and different porosity characteristics. MCMB prepared by emulsion method from bulk mesophase pitch (MCMB-e) has an irregular and distorted lamellar structure of oriented aromatic hydrocarbons. The unique texture of MCMB-e leads to the largest specific surface area (2542.8 m²/g) and the highest micropore volume (0.8236 cm³/g) after activation. Galvanostatic charge-discharge results showed that the activated MCMB-e has the highest specific capacitance of 326 F/g at the current density of 20 mA/g and better rate capability in 6 M KOH electrolyte. The good capacitive behavior of the activated MCMB-e may be attributed to the high-surface area, abundant micropores, closed-packed mesopores and macropores, as well as moderate crystal structures.     

Microwave assisted exfoliation and reduction of graphite oxide for ultracapacitors

We report a simple yet versatile method to simultaneously achieve the exfoliation and reduction of graphite oxide. By treating graphite oxide powders in a commercial microwave oven, reduced graphite oxide materials could be readily obtained within 1 min. Extensive characterizations showed that the as-prepared materials consisted of crumpled, few-layer thick and electronically conductive graphitic sheets. Using the microwave exfoliated graphite oxide as electrode material in an ultracapacitor cell, specific capacitance values as high as 191 F/g have been demonstrated with KOH electrolyte.     

Effect of viscosity of polyvinyl alcohol solution on morphology of the electrospun mullite nanofibres

Mullite nanofibres with diameters of 85–110 nm were obtained by electrospinning of solutions containing different amounts of polyvinyl alcohol (PVA, as the template) ranging from 0 wt% to 10 wt%, which were added to the sol, and sintered at different temperatures. The sol was prepared by the sol–gel method, using aluminium isopropoxide (AIP), hydrated aluminium nitrate (AN) and tetraethylorthosilicate (TEOS) as the precursors. The details of crystal development, microstructure and thermal decomposition behaviour of the electrospun nanofibres were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM) and simultaneous thermal analysis (STA). The optimal content of 6 wt% of PVA in the electrospinning polymeric solutions was found to be the suitable viscosity for the electrospinning and ultimately resulted in the formation of the most pure and uniform mullite nanofibres.