The removal of encapsulated catalyst particles from carbon nanotubes using molten salts

A novel method, using molten salts, is described for the removal of encapsulated nickel catalyst particles from multi-walled carbon nanotubes. The multi-walled carbon nanotubes, synthesised by the decomposition of methane and hydrogen over a NiO/SiO₂ aerogel catalyst, were treated in a LiCl-KCl eutectic molten salt and subsequently by hydrochloric acid to remove the nickel catalyst particles. The influence of the molten salt treatment on the microstructure of the carbon nanotubes was investigated by XRD, SEM and TEM analyses. The molten salt treatment promoted uncapping of the carbon capsules and the formation of strip-shaped carbon fragments. It was found that the hydrochloric acid treatment could then remove the nickel particles from the broken carbon capsules which was not possible prior to the molten salt treatment. The stability of carbon nanotubes in the molten salt is closely related to their ordered structure.     

Synthesis of well-aligned carbon nanotubes with open tips

Large amounts of well-aligned carbon nanotubes (CNTs) with open tips have been produced by pyrolysis of iron(II) phthalocyanine. The aligned CNTs have an average length about 10 μm and diameters ranging from 92 to 229 nm. Some of produced CNTs showed Y-junction structure due to the self-joint growth of two neighboring CNTs. The well-aligned CNTs indicated a bamboo-shaped multiwalled structure and fairly good crystallinity. The aligned CNTs follow tip growth mechanism.     

TEM image simulation study of small carbon nanotubes and carbon nanowire

Recent findings of extremely small diameter carbon nanotube and nanowire in the core of a multi-walled carbon nanotube (MWCNT) have attracted interests from broad range of researchers. Direct observation of carbon nanotube is usually done using a transmission electron microscope (TEM). When nanotubes become smaller, it becomes harder to correctly understand the TEM images, not only because of the weak scattering, but also due to the artifact that starts to appear because of the interference effect and the inappropriate defocus condition.In this study, we have shown that the artifact such as ghost fringes due to inappropriate defocus conditions of the TEM appear in the core of an MWCNT, and can be misinterpreted as either carbon nanowire or small carbon nanotube. It is also shown that, in the TEM image, it is hard to distinguish a single-walled nanotube bundle from a double-walled carbon nanotube bundle. Finally, we propose that the cross-sectional observation is necessary for the correct characterization of single- and double-walled carbon nanotube bundles.     

Multi-walled carbon nanotubes on amorphous carbon films

Nanotubular structures composed of layered graphite sheets or other layered materials have been studied intensely by both scanning and transmission electron microscopy. In this paper, we will show how graphite structures, that are inherent to the production process of the amorphous carbon support films, used for both SEM and TEM studies can be easily mistaken for the actual sample structures. We will further report that these artifacts appear in both commercial as well as homemade holey carbon support films on copper grids, and suggest that to successfully study the “real” nanotubular structures only support films made from materials other than carbon should be used.     

Rapid surface functionalization of iron-filled multi-walled carbon nanotubes

Iron-filled multi-walled carbon nanotubes (Fe@MWCNTs) were surface functionalized with various functionalities via a rapid, single-step process involving ultrasonication assisted and microwave-induced radical polymerization reactions. Both hydrophobic (e.g., polystyrenes and polymethyl methacrylate) and hydrophilic (e.g., polyacrylamide, polyacrylic acids, and polyallyl alcohols) polymer chains can be chemically grafted onto the surface of MWCNTs by the same process within 10 min. The surface grafted polymers were identified by FTIR, TGA, TEM, EELS and Raman spectra. The solubilities of the surface derivatized MWCNTs are in the range of 1200–2800 mg/l in solutions. The polyacrylic acids modified iron filled MWCNTs have a saturated magnetic dipole moment of 40 emu/g at room temperature with a coerceive field of nearly zero gauss.     

Synthesis of carbon nanocapsules and carbon nanotubes by an acetylene flame method

The fabrication of carbon nanocapsules and carbon nanotubes (CNTs) using an acetylene flame method was investigated. Carbon nanocapsules, a graphitic structure of nanoparticles with a hollow core, were synthesized using catalyst-free acetylene flames while CNTs were formed with the presence of cobalt-based catalysts in addition to acetylene flames. When the synthesis of these materials was carried out, the results showed that a massive amount of high-purity carbon nanocapsules with a particle size in the range of 15-30 nm can be produced with the acetylene flame method. The CNTs produced were multi-walled carbon nanotubes measuring a few micrometers in length and 20-30 nm in diameter. The acetylene flame method holds great potential for the cost-effective production of CNTs as well as carbon nanocapsules.     

Synthesis of carbon nanotubes over gold nanoparticle supported catalysts

The synthesis of carbon nanotubes (CNTs) through the catalytic decomposition of acetylene was carried out over gold nanoparticles supported on SiO₂-Al₂O₃. Monodispersed gold nanoparticles with 1.3-1.8 nm in diameter were prepared by the liquid-phase reduction method with dodecanethiol as protective agent. The carbon products formed after acetylene decomposition consist of multi-walled carbon nanotubes with layered graphene sheets, carbon nanofilaments (CNFs), and carbon nanoparticles encapsulating gold particles. The observed CNTs have outer diameters of 13-25 nm under 850 °C. The influence of several reaction parameters, such as kind of carriers, reaction temperature, gas flow rate, was investigated to search for optimum reaction conditions. The CNTs were observed at a relatively low temperature (550 °C). The silica-alumina carrier showed higher activity for the formation of CNTs than others used in the screening test. With increasing temperature, the CNTs showed cured structures having thick diameters and inside compartments. When Au content on the support was over 5 wt.%, the gold nanoparticles coagulated to form large ones >20 nm in diameter and became encapsulated with graphene layers after decomposition of acetylene.     

Ferrocene-filled single-walled carbon nanotubes

Ferrocene molecules are successfully introduced into the inner hollow space of Single-walled carbon nanotubes (SWNTs) to get ferrocene-filled SWNTs (Fc@SWNTs). This nanohybrid material was carefully characterized by high resolution microscopy, FTIR spectrum, and Cyclic voltammetry (CV). This new material may not only act as air stable n-type field-effect transistors based on nanotubes, but it may also be employed as building blocks for various devices based on the redox activity of ferrocene. What’s more, upon high temperature annealing, the encapsulated ferrocene molecules will decompose and change into interior tubes, forming double-walled carbon nanotubes (DWNTs). This provides convincing evidence that ferrocene molecules are inserted into the hollow cavities SWNTs. This result also presented a controllable way to synthesize DWNTs.     

Growing pillars of densely packed carbon nanotubes on Ni-coated silica

We report the growth of pillar-like cylindrical structures consisting of densely packed and vertically aligned multiwalled carbon nanotubes by exposing Ni-coated oxidized-Si (001) substrates to a xylene-ferrocene mixture. The nanotube pillars have a diameter between 10 and 100 μm, and lengths of several tens of micrometres. Formation of circular microcracks in the film allows ferrocene and xylene molecules to reach the underlying SiO₂ layer where pillars nucleate and grow out of the plane of the film surface. The nanotube pillars are attractive for applications such as energy storage, electrodes, and composite reinforcements.     

Separation and purification of functionalised water-soluble multi-walled carbon nanotubes by flow field-flow fractionation

Water-soluble, functionalised multi-walled carbon nanotubes (MWNT) have been separated and purified from amorphous material through direct flow field-flow fractionation. MWNT subpopulations of relatively homogeneous, different length were obtained by collecting fractions of the raw, highly polydispersed (200-5000 nm) functionalised MWNT sample.     

Diameter control of carbon nanotubes by changing the concentration of catalytic metal ion solutions

We have developed a simple new method to control the diameter of carbon nanotubes (CNTs) using catalytic nanoparticle arrays fabricated by filling the pores of well-ordered porous anodic aluminum oxide (AAO) templates with a metal ion solution. Fe ion solution was used to fill the pores in which Co had been deposited electrochemically, and then the template was dried naturally on a magnet. After this process, the pores were widened in NaOH solution. Well-graphitized multi-walled CNTs were grown from almost all the pores and were very long in length and homogeneous in diameter. We were able to control the diameter of CNTs, simply, by changing the concentration of iron ion solution. For example, the average outer diameters of the CNTs are 7 ± 1.5, 13 ± 1, and 17 ± 1 nm when the concentrations of Fe ion in their mother solutions were 1.0 × 10⁻³, 3.0 × 10⁻³, and 6.0 × 10⁻³ M, respectively. The inner diameters of these CNTs corresponded to the calculated diameters of Fe nanoparticles by assuming that all Fe ions contained in each pore are reduced to a single nanoparticle. This means that homogeneous nanoparticles are made in each pore. Our new method could be used to fabricate homogeneous nanoparticles from most metal ion solutions.     

Synthesis of carbon nanotubes on pulse plated Ni nanocrystalline substrate in ethanol flames

A novel process for synthesizing carbon nanotubes (CNTs) in ethanol flames is described. The CNTs grow on a nanocrystalline Ni layer which was electro-deposited on a Ni substrate using periodic reverse (PR) pulse plating. The grain size of the plating and CNT morphology were revealed using XRD, SEM, TEM and Raman spectroscopy. It was found that the quality of the plating and the corresponding CNTs were related to two plating parameters: output pulse frequency (f) and duty cycle (r). The growth mechanism of CNTs in this process is discussed.