Kinetic study of the base-catalyzed transesterification of monoglycerides from <Emphasis Type="Italic">pongamia</Emphasis> oil

The kinetics of the transeterification of vegetable oil is known to follow a three-step reaction mechanism. The third step involves the transesterification of MG. In this study, the transesterification of MG obtained from crude Pongamia oil was achieved with methanol in the presence of KOH as the catalyst. A MG/methanol ratio of 1∶10 was used at different temperatures (30, 45, 55, and 60°C). ¹H NMR was used to monitor the progress of transesterification. The study revealed that the kinetics of this reaction followed a reversible second-order model, with a good fit obtained for all temperatures except 30°C. This result is explained as arising out of the importance of transport effects at low temperatures. The forward rate constant increased with an increase in temperature, whereas the reverse rate constant showed a decreasing trend, suggesting that the proposed reverse reaction was not an elementary step.     

Kinetics of palm oil transesterification in a batch reactor

Methyl esters were produced by transesterification of palm oil with methanol in the presence of a catalyst (KOH). The rate of transesterification in a batch reactor increased with temperature up to 60°C. Higher temperatures did not reduce the time to reach maximal conversion. The conversion of triglycerides (TG), diglycerides (DG), and monoglycerides (MG) appeared to be second order up to 30 min of reaction time. Reaction rate constants for TG, DG, and MG hydrolysis reactions were 0.018–0.191 (wt%·min)⁻¹, and were higher at higher temperatures and higher for the MG reaction than for TG hydrolysis. Activation energies were 14.7, 14.2, and 6.4 kcal/mol for the TG, DG, and MG hydrolysis reactions, respectively. The optimal catalyst concentration was 1% KOH.     

Kinetics of transesterification of soybean oil

Transesterification of soybean oil with methanol was investigated. Three stepwise and reversible reactions are believed to occur. The effect of variations in mixing intensity (Reynolds number=3,100 to 12,400) and temperature (30 to 70°C) on the rate of reaction were studied while the molar ratio of alcohol to triglycerol (6:1) and the concentration of catalyst (0.20 wt% based on soybean oil) were held constant. The variations in mixing intensity appear to effect the reaction parallel to the variations in temperature. A reaction mechanism consisting of an initial mass transfer-controlled region followed by a kinetically controlled region is proposed. The experimental data for the latter region appear to be a good fit into a second-order kinetic mechanism. The reaction rate constants and the activation energies were determined for all the forward and reverse reactions.     

Kinetics of the base-catalyzed sunflower oil ethanolysis

The kinetics of the sunflower oil ethanolysis process using NaOH as a catalyst was studied at different reaction conditions. The reaction system was considered as a pseudo-homogeneous one with no mass transfer limitations. It was also assumed that the chemical reaction rate controlled the overall process kinetics. A simple kinetic model consisting of the irreversible second-order reaction followed by the reversible second-order reaction close to the completion of the ethanolysis reaction was used for the simulation of the triglyceride conversion and the fatty acid ethyl ester formation. The proposed kinetics model fitted the experimental data well.     

Rheology of vegetable oil analogs and triglycerides

The rheological properties of two complex mixtures of short-chain triglycerides were experimentally determined. Dynamic or absolute viscosities of the mixtures were measured for shear rates of 0.32 to 64.69 s⁻¹ at temperatures between 25 and 80°C. The compositions of the mixtures were based on the oil of the plant species Cuphea viscosissima VS-320, a natural source of short-chain triglycerides. The dynamic viscosities of these mixtures were compared to those of a traditional vegetable oil (peanut oil) and diesel fuel. The results of this comparison were used to make estimates of the performance of such triglyceride mixtures as diesel fuel substitutes, since viscosity can be a key indicator of fuel performance for possible substitute diesel fuels. The crystallization temperatures of these two mixtures were also determined experimentally, and the effects of crystallization on fuel performance were projected. Additionally, the dynamic viscosities of pure triglycerides from C6∶0 to C18∶0 at 75°C were plotted vs. chain length. These viscosities were measured at high shear rates (>6 s⁻¹) where dynamic viscosity is shear-independent. An obvious trend in the relationship between triglyceride chain length and viscosity was observed. A second-order regression was used to obtain an equation for this relationship. This equation was used as a model for composition dependence of viscosity. This model was applied to the viscosities of the triglyceride mixtures examined here. There was good agreement between the model and the actual, measured viscosity values determined in this study.     

Phase behavior of the base-catalyzed transesterification of soybean oil

Biodiesel is made by the transesterification of vegetable oils to form alkyl FA esters. High levels of conversion (>99%) are required to lower the total concentration of free and chemically bound glycerol to that allowed by the ASTM standard (0.240 wt%) for biodiesel. A polar dye was used to visualize the phase behaviors in methanolysis, ethanolysis, and butanolysis. The dye was more strongly colored in more polar phases. Methanolysis and ethanolysis reactions commenced as two phases (alcohol and oil), then formed emulsions, and ended as two phases as glycerol-rich phases separated. Ethanolysis was more easily initiated by mixing than was methanolysis. Ethanolysis also exhibited a much longer emulsion period and slower glycerol separation. The glycerol-rich phase was smaller in volume in ethanolysis than in methanolysis. Butanolysis remained one phase throughout, and no polar phase existed at any time. The results are consistent with the known phase compositions in these reactions. The concentrations of MG, DG, and TG in the products with time in stirred reactions were consistent with the observed phase behavior in the dye experiments.     

Conventional and in situ transesterification of castor seed oil for biodiesel production

In the present study, biodiesel production from Ricinus communis L. red and BRS-149 nordestina varieties seed oil is reported. Reactions were made through conventional and in situ processes using ethanol and evaluating the addition of n-hexane as co-solvent. The content of ethyl esters was quantified by ¹H NMR. The highest conversions were obtained from crude oil (conventional reaction) after pre-esterification, using ethanol and a molar ratio of alcohol to oil of 60; furthermore, the addition of n-hexane was not significant on yield. Under these conditions, best conversion was around 95% for both varieties.     

用棉籽油制备生物柴油

采用棉籽油为原料连续化生产生物柴油,研究了工艺及设备的设计。由棉籽油与甲醇在催化剂NaOH存在下由酯交换反应制得生物柴油。在优化条件下反应50 min,转化率达到99%。生产的生物柴油,各项指标与天然柴油相似。其各项燃烧指标优于或与普通柴油相仿,满足欧洲Ⅱ排放标准。     

Biodiesel from an alkaline transesterification reaction of soybean oil using ultrasonic mixing

The feasibility of using ultrasonic mixing to obtain biodiesel from soybean oil was established. The alkaline transesterification reaction was studied at three levels of temperature and four alcohol-to-oil ratios. Excellent yields were obtained for all conditions. For example, at 40°C with ultrasonic agitation and a molar ratio of 6∶1 methanol/oil, the conversion to FAME was greater than 99.4% after about 15 min. For a 6∶1 methanol/oil ratio and a 25 to 60°C temperature range, a pseudo second-order kinetic model was confirmed for the hydrolysis of DG and TG. Reaction rate constants were three to five times higher than those reported in the literature for, mechanical agitation. We suspect that the observed mass transfer and kinetic rate enhancements were due to the increase in interfacial area and activity of the microscopic and macroscopic bubbles formed when ultrasonic waves of 20 kHz were applied to a two-phase reaction system.     

<Emphasis Type="Italic">In situ</Emphasis> alkaline transesterification: An effective method for the production of fatty acid esters from vegetable oils

The production of simple alkyl FA esters by direct alkali-catalyzed in situ transesterification of the acylglycerols (AG) in soybeans was examined. Initial experiments demonstrated that the lipid in commercially produced soy flakes was readily transesterified during agitation at 60°C in sealed containers of alcoholic NaOH. Methyl, ethyl, and isopropyl alcohols readily participated in the reaction, suggesting that the phenomenon is a general one. Statistical experimental design methods and response surface regression analysis were used to optimize reaction conditions, using methanol as alcohol. At 60°C, the highest yields of methyl ester with minimal contamination by FFA and AG were predicted at a molar ratio of methanol/AG/NaOH of 226∶1∶1.6 with an approximately 8-h incubation. An increase in the amount of methanol, coupled with a reduced alkali concentration, also gave high ester yields with low FFA and AG contamination. The reaction also proceeded well at 23°C (room temperature), giving higher predicted ester yields than at 60°C. At room temperature, maximal esterification was predicted at a molar ratio of 543∶1∶2.0 for methanol/AG/NaOH, again in 8 h. Of the lipid in soy flakes, 95% was removed under such conditions. The amount of FAME recovered after in situ transesterification corresponded to 84% of this solubilized lipid. Given the 95% removal of lipid from the soy flakes and an 84% efficiency of conversion of this solubilized lipid to FAME, one calculates an overall transesterification efficiency of 80%. The FAME fraction contained only 0.72% (mass basis) FFA and no AG. Of the glycerol released by transesterification, 93% was located in the alcoholic ester phase and 75 was on the post-transesterification flakes.     

Kinetics of transesterification of palm-based methyl esters with trimethylolpropane

Kinetics of transesterification of palm-based methyl esters (POME) with trimethylolpropane (TMP) to polyol esters was investigated. A kinetic model of reaction was obtained by assuming a series of irreversible elementary reactions at various temperatures. The reaction rate constants were determined under limited conditions. The optimal ratios for k ₂/k ₁ and k ₃/k ₁ were 0.70–0.80 and 0.21–0.25, respectively. Both palm oil methyl esters (PPOME) and palm-kernel oil methyl esters (PKOME) were reacted with TMP by using sodium methoxide as catalyst. The POME-to-TMP molar ratio and catalyst weight percentage were held constant at 10∶1 and 0.4%, respectively. The effects of temperature (70–110°C) and raw materials (PKOME and PPOME) were investigated and found to have a significant impact on the reaction kinetics. When using a large excess of POME and continual withdrawal of methanol via vacuum, the reaction reached completion in less than 20 min at 80°C. After removal of unreacted POME, the final product contained apprximately 98 wt% triesters.     

改性膨润土催化麻疯树油酯交换反应动力学及生物柴油纯化

用氢氧化钙和氢氧化钠联合改性活性白土制备了膨润土固体碱催化剂,并用于麻疯树油和甲醇酯交换反应合成生物柴油。主要目的是研究酯交换反应的动力学及纯化反应获得的粗生物柴油使其达到相关国际标准。首先在消除内外扩散的条件下,测定323.15～338.15 K温度范围内的反应动力学数据,并用拟均相模型进行拟合。在室温下使用膨润土为吸附剂对粗生物柴油进行纯化,以移除游离甘油为目标,考察吸附剂用量和吸附时间的影响,以获得适宜纯化条件。结果表明,膨润土固体碱催化剂有较高的活性和稳定性,所得生物柴油粗产品质量较好;反应过程符合拟一级反应动力学机理,活化能67.87 kJ·mol^-1;在3%(质量分数)的膨润土用量,室温吸附30 min的条件下,纯化后的生物柴油符合欧洲标准(EN 14214)且产品收率超过96%。     

Rape oil transesterification over heterogeneous catalysts

This work studies the application of KNO₃/CaO catalyst in the transesterification reaction of triglycerides with methanol. The objective of the work was characterizing the methyl esters for its use as biodiesel in compression ignition motors. The variables affecting the methyl ester yield during the transesterification reaction, such as, amount of KNO₃ impregnated in CaO, the total catalyst content, reaction temperature, agitation rate, and the methanol/oil molar ratio, were investigated to optimize the reaction conditions.The evolution of the process was followed by gas chromatography, determining the concentration of the methyl esters at different reaction times. The biodiesel was characterized by its density, viscosity, cetane index, saponification value, iodine value, acidity index, CFPP (cold filter plugging point), flash point and combustion point, according to ISO norms. The results showed that calcium oxide, impregnated with KNO₃, have a strong basicity and high catalytic activity as a heterogeneous solid base catalyst.The biodiesel with the best properties was obtained using an amount of KNO₃ of 10% impregnated in CaO, a methanol/oil molar ratio of 6:1, a reaction temperature of 65 °C, a reaction time of 3.0 h, and a catalyst total content of 1.0%. In these conditions, the oil conversion was 98% and the final product obtained had very similar characteristics to a no. 2 diesel, and therefore, these methyl esters might be used as an alternative to fossil fuels.     

Epoxidation of karanja (Pongamia glabra) oil by H2O2

Epoxidation of karanja oil (KO), a nondrying vegetable oil, was carried out with peroxyacetic acid that was generated in situ from aqueous hydrogen peroxide and glacial acetic acid. KO contained 61.65% oleic acid and 18.52% linoleic acid, respectively, and had an iodine value of 89 g/100 g. Unsaturated bonds in the oil were converted to oxirane by epoxidation. Almost complete epoxidation of ethylenic unsaturation was achieved. For example, the iodine value of the oil could be reduced from 89 to 19 by epoxidation at 30°C. The effects of temperature, hydrogen peroxide-to-ethylenic unsaturation ratio, acetic acid-to-ethylenic unsaturation ratio, and stirring speed on the epoxidation rate and on oxirane ring stability were studied. The rate constant and activation energy for epoxidation of KO were 10⁻⁶ L·mol⁻¹·s⁻¹ and 14.9 kcal·mol⁻¹, respectively. Enthalpy, entropy, and free energy of activation were 14.2 kcal·mol⁻¹, −51.2 cal·mol⁻¹·K⁻¹, and 31.1 kcal·mol⁻¹, respectively. The present study revealed that epoxides can be developed from locally available natural renewable resources such as KO.     

The pseudo-single-phase,base-catalyzed transmethylation of soybean oil

The base-catalyzed transmethylation of soybean oil has been studied under conditions whereby the reaction starts as a single phase, but later becomes two phases as glycerol separates. Methanol/oil molar ratios of 6∶1 were used at 23°C. The catalysts were sodium hydroxide (0.5, 1.0, and 2.0 wt%), potassium hydroxide (1.0 and 1.4 wt%), and sodium methoxide (0.5, 1.0, and 1.35 wt%), all concentrations being with respect to the oil. Oxolane (tetrahydrofuran) was used to form a single reaction phase. The reactions deviated from homogeneous kinetics as glycerol separated, taking with it most of the catalyst. When 1.0 wt% sodium hydroxide was used, the methyl ester content reached 97.5 wt% after 4 h, compared with 85–90 wt% in the two-phase reaction. Sodium hydroxide (1.0 wt%), sodium methoxide (1.35 wt%), and potassium hydroxide (1.4 wt%) gave similar results, presumably because the same number of moles was used. The ASTM biodiesel specification for chemically bound glycerol was achieved after only 3 min when 2.0 wt% sodium hydroxide was used. However, the standard was not achieved after 4 h when 1.0 wt% sodium hydroxide was used, the MG content being 1.1–1.6 wt%. The use of 2.0 wt% catalyst is commercially impractical.     

Kinetics of oil generation from oil shale from Liaoning province of China

The intrinsic kinetics of oil generation from 0.124 dm³ kg^?1 Chinese oil shale were determined by a non-isothermal method. Overall first-order kinetics satisfactorily represented the mechanism of kerogen decomposition. The kinetic parameters were determined as 142.8 kJ mol^?1 and 7.495 × 10⁶ s^?1 for activation energy and pre-exponential factor, respectively.     

Comparative kinetics of transesterification for biodiesel production from palm oil and mustard oil

The kinetics of palm oil and mustard oil transesterification are compared. Transesterification of palm oil and mustard oil using KOH as a catalyst was performed at various reaction temperatures ranging from 40 to 60°C. The reaction steps are reversible and transesterification is favoured at elevated temperatures. The reaction step of triglyceride to diglyceride is the rate determining step (RDS) that controls kinetics of overall transesterification with activation energies of 30.2 and 26.8 kJ/mol for palm oil and mustard oil transesterification, respectively. It is found that percentage of saturated compounds play a vital role on transesterification kinetics. © 2011 Canadian Society for Chemical Engineering     

In situ transesterification of coconut oil using mixtures of methanol and tetrahydrofuran

The conventional biodiesel production method requires oil extraction followed by transesterification with methanol. The solubility of vegetable oils in methanol is low which decreases the overall rate of reaction. To eliminate the oil extraction step and improve the overall reaction rate, simultaneous extraction, esterification and transesterification were conducted by directly mixing methanol and tetrahydrofuran (THF) co-solvent and sulfuric acid catalyst with ground, desiccated coconut meat (copra) in a batch process and continuing the reaction until the system reached steady state. After separation of the mixture, yield was obtained by measuring the content of triglycerides, diglycerides and monoglycerides in the biodiesel phase. The yield increases with THF:methanol ratio, methanol:oil molar ratio and temperature. Within the range of conditions tested, the highest yield achieved was 96.7% at 60 °C, THF:methanol volume ratio of 0.4 and methanol:oil molar ratio of 60:1. The methanol:oil molar ratio is necessarily high in order to completely wet the copra mass, but is still lower than in previous studies by other researchers on in situ transesterification. Product assays show that the resulting biodiesel product is similar to conventionally produced coconut biodiesel. The results indicate that the in situ transesterification of copra using methanol/THF mixtures merits further study.     

Fuel properties of biodiesel produced from Camellia oleifera Abel oil through supercritical-methanol transesterification

The fuel properties of the biodiesel produced from Camellia oleifera Abel oil through supercritical-methanol transesterification with no catalyst was investigated in this study. An emulsion of raw C. oleifera Abel oil dispersed in methanol was prepared prior to being poured into a supercritical-methanol reaction system to undergo the transesterification reaction. The fuel properties of the resulting biodiesel were analyzed and compared with those of a commercial biodiesel and with ASTM No. 2D diesel fuel. The experimental results show oleic acid (C18:1) and palmitic acid (16:0) to be the two major components of the C. oleifera Abel oil biodiesel. It also contains significantly higher mono-unsaturated fatty acids and long carbon-chain fatty acids ranging from C20 to C22 than those found in the commercial biodiesel. However, relative to the commercial biodiesel, the C. oleifera Abel oil biodiesel has significantly fewer poly-unsaturated fatty acids with more than three double bonds, which implies that it also has a much higher degree of oxidative stability. In addition, the biodiesel produced from C. oleifera Abel oil was also found to have more favorable fuel properties than the commercial biodiesel produced from waste cooking oil, including a higher heat of combustion and flash point and lower levels of kinematic viscosity, water content, and carbon residue. Moreover, the former appears to have much lower peroxide and acid values, and thus a much higher degree of oxidative stability than the latter.     

酯化-酯交换两步法制备生物柴油的动力学

以潲水油（WCO）为原料,探讨了酯化-酯交换两步法制备生物柴油的反应动力学。以活性炭负载硫酸铁［Fe₂(SO₄)₃/AC］为负载型催化剂,通过测定不同反应温度、不同甲醇/脂肪酸（FFA）摩尔比条件下WCO中游离脂肪酸的转化率,以此确定酯化反应的动力学控制步骤及动力学方程中的待定参数,从而建立了在实验温度范围内酯化反应的动力学方程,并根据碱催化酯交换反应机理,在简化的动力学模型基础上,推导出了WCO中甘油三酯（TG）与甲醇发生酯交换反应的宏观动力学方程。结果表明,酯化反应和酯交换反应的动力学方程在实验条件范围内都能较好地描述各自的反应过程。