Thermal characterization of poly(vinyl chloride) samples prepared by living radical polymerization: Comparison with poly(vinyl chloride) prepared by free radical polymerization

Poly(vinyl chloride) (PVC) samples were synthesized by a living radical polymerization (LRP) method and compared with commercial PVC prepared by the conventional free radical polymerization (FRP). The differences were assessed, for the first time, in terms of viscosimetry parameters and thermal analysis. The LRP method used to prepare the PVC‐LRP samples is the only one available to obtain this polymer free of structural defects, being of commercial interest in a view of preparing a new generation of PVC‐based polymer with outstanding performance. The polymerization temperature selected (35°C) to prepare the LRP samples is currently used in the industry to prepare PVC‐FRP grades with moderate to high molecular weight. Since the thermal stability is a direct consequence of the polymer structure, this study is of vital importance to understand the potential of new PVC‐LRP. The thermoanalytical measurements demonstrate an enhanced thermal stability of PVC‐LRP when compared with its FRP counterpart. The PVC‐LRP sample with very low molecular weight reveals a higher thermal stability than the most stable PVC‐FRP sample. It is the first report dealing with thermal analysis of PVC prepared by LRP. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Thermal behaviors of heat shrinkable poly(vinyl chloride) film

The thermal behaviors of heat shrinkable poly(vinyl chloride) (PVC) film, used as a packaging material in electronic applications, were investigated. The entropic shrinkage and the thermal shrinkage force were monitored as functions of time and temperature. The shrinkage of the drawn film started in the vicinity of the glass transition temperature, and the percentage shrinkage increased with increasing temperature. The degree of shrinkage depended primarily on the draw ratio. The shrinkage force of the drawn film became dominant at around T_g. At a lower temperature, the shrinkage force did not fully develop, whereas at a higher temperature, the relaxation process was very fast and partially inhibited the build‐up of the force. The peak shrinkage force reached a maximum and decreased as the temperature increased. The orientation in the drawn film decreased and the dichroic ratio increased at elevated temperatures. No significant change in the degree of crystallization was observed during the shrinkage of the drawn PVC films. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

The solubility of vinyl chloride in poly(vinyl chloride)

The solubility of vinyl chloride monomer (VCM) in PVC powders has been studied by equilibrium vapor pressure and microbalance gravimetric techniques at temperatures from 30 to 110°C. At temperatures and VCM concentrations above the glass transition, the solubility closely follows the Flory-Huggins equation with χ = 0.98 and is independent of temperature and of the PVC type, molecular weight, or history. In the glassy state, the VCM solubility is higher than the Flory-Huggins value and shows pronounced dependence upon time and the PVC history. These results have been interpreted through the dual-mode sorption concept of Michaels, Vieth, and Barrie: Normal dissolution follows the Flory-Huggins relation, and the additional glassy-state solubility represents the contribution of a hole-filling process. Changes in solubility with time and sample history parallel well-known volume relaxation processes, indicating that vapor solubility measurements offer a direct and sensitive measure of the free-volume state of glassy polymers.     

Modification of pitches by poly (vinylidene chloride) and poly (vinyl chloride)

Poly(vinylidene chloride) — PVDC — and poly(vinyl chloride) — PVC — reacted with pitches at elevated temperature with an increase in the yield of residual carbon; the greater the aromaticity and ‘fixed carbon’ of the pitch, the greater the increase. PVDC especially had a remarkable effect. This increase of residual carbon may be due to an increase in the molecular weight of pitch produced by its reaction with PVDC or PVC via dehydrochlorination. This tends to elevate the softening point and increase the insolubility in solvents. It is clearly indicated from i.r. spectra that reaction takes place mainly between aromatic hydrogen in the pitch and chlorine in PVDC. X-ray diffraction profiles of the reaction products show that the pitch forms hard (non-graphitizing) carbon as the PVDC content in the mixture increases.     

Modification of poly(vinyl chloride). XIX. Electroplating of poly(vinyl chloride)

As a preliminary treatment in the PVC-electroplating procedure, treatment with dimethylformamide followed by sensitization leads to a finely roughened and a highly hydrophilic surface with reducing power. This is caused by the formation of an ionic complex compound between dimethylformamide and tin(II) chloride absorbed in the PVC surface. A much more finely and deeply etched surface which exhibits higher adhesion through the mechanical interlocking effect is obtained with the PVC blends containing the plasticizer with a low value of interaction parameter and with a solubility parameter approximate to that of PVC. Adhesion of the metal layer to the PVC surface thus obtained is improved about 1.5 times by thermal aging at 120°C for 20 min.     

Miscibility in poly(vinyl chloride)/chlorinated poly(vinyl chloride) blends,and blends of different chlorinated poly(vinyl chlorides)

Blends of poly(vinyl chloride) with chlorinated poly(vinyl chloride) (PVC), and blends of different chlorinated poly(vinyl chlorides) (CPVC) provide an opportunity to examine systematically the effect that small changes in chemical structure have on polymer-polymer miscibility. Phase diagrams of PVC/CPVC blends have been determined for CPVC's containing 62 to 38 percent chlorine. The characteristics of binary blends of CPVC's of different chlorine contents have also been examined using differential calorimetry (DSC) and transmission electron microscopy. Their mutual solubility has been found to be very sensitive to their differences in mole percent CCl₂ groups and degree of chlorination. In metastable binary blends of CPVC's possessing single glass transition temperatures (T_g) the rate of phase separation, as followed by DSC, was found to be relatively slow at temperatures 45 to 65° above the T_g of the blend.     

Particle features of poly(vinyl chloride) resins prepared by a new heterogeneous polymerization process

The heterogeneous polymerization of vinyl chloride monomer (VCM), with n‐butane as the reaction medium, was used to prepare poly(vinyl chloride) (PVC) resins. The particle features of the resulting resins and the particle formation mechanism of the polymerization process were investigated. The PVC resins prepared by the new polymerization process had a volume‐average particle size comparable to that of suspension PVC resins and a lower number‐average particle size. From scanning electron micrographs, it could be seen that the new PVC resins had a regular particle shape and a smooth surface with no obvious skin. They also had a high porosity. The new PVC resins were composed of individual and loosely aggregated primary particles. The diameter of the primary particles in the top layer of the grains was smaller than that of the primary particles in the center part of the grains. On the basis of the particle features of these PVC resins, a particle formation mechanism for the new polymerization process was proposed. PVC chains precipitate from a VCM/n‐butane mixed medium to form primary aggregates at a very low conversion, and the primary aggregates of the PVC chains aggregate to form primary particles, which further aggregate to form grains. The primary particles and grains grow by the capture of newly formed PVC chains and their primary aggregates and by polymerization occurring inside the aggregates. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 954–958, 2003     

Degradation of poly(vinyl chloride)

The decomposition of poly(vinyl chloride) below 155°C has been examined by thermogravimetric analysis. Degradation is enhanced by irradiation with 1 MeV electrons. Later stages of isothermal weight loss for thermal and radiolytic decomposition follow 3/2-order kinetics and a similar reaction scheme is inferred. A free radical mechanism for dehydrochlorination involving allyl and polyenyl radicals is postulated.     

Dehydrochlorination of poly(vinyl chloride)

PVC has been dehydrochlorinated with alcoholic alkali in soution at 7°C for different lengths of time. At early stages of dehydrochlorination the dominant reaction is intramolecular removal of HCl and this gives rise to two intense Raman bands at ～ 1126 (ν₁) and ～ 1518 cm^?1 (ν₂) and following UV irradiation, to a quadruplet ESR spectrum. Increasing polyene sequence length and intermolecular removal of HCl at later stages of reaction alters the quadruplet signal to a singlet, shifts ν₁ and ν₂ to lower frequencies and increases the molecular weight. The presence of polyene units stiffens the chain and increases the elastic modulus. The T_g is, however, lowered slightly due to the removal of bulky chlorine atoms which relieves steric hindrance and dipole interaction between neighboring chains. The β-transition is also rendered less distinct.     

Preparation and characterization of composite resin by vinyl chloride grafted onto poly(BA-EHA)/poly(MMA-St)

Crosslinked poly(butyl acrylate-co-2-ethylhexyl acrylate)/poly(methyl methacrylate-co-styrene) (ACR I) latex was synthesized by multi-stage emulsion polymerization. A series of grafting vinyl chloride (VC) composite latices were prepared by emulsion copolymerization in the presence of core-shell ACR I latex. The effects of ACR I amount and its core/shell ratio on particle diameters of the composite latices and mechanical properties of the prepared materials were investigated. The grafting efficiency (GE) of VC grafted onto ACR I increases with an increasing ACR I content. Transmission electron microscope (TEM) study indicates that ACR I latex particles have a regular core-shell structure obviously. However, when styrene content in the shell of ACR I is more than 70 percent of the shell by weight, ACR I latex particles have an irregular core-shell morphology like sandwich. The composite latex particles synthesized by core-shell ACR I latex grafting VC have a clear three-layered core-shell structure. Dynamic mechanical analysis (DMA) study reveals that the compatibility between ACR I and PVC is well improved. With increasing ACR I content, the loss peak in low temperature range for every composite sample becomes stronger and stronger and gradually shifts to a higher temperature. Scanning electron microscope (SEM) graphs showed that the fractured surface of the composite sample exhibited better toughness of the material. TEM graphs showed that ACR I was uniformly dispersed in the PVC matrix.     

Graft copolymerization of poly(vinyl chloride) with styrene. II. Thermal behavior

Thermal behavior of graft copolymers of polyvinyl chloride with polystyrene prepared by using a cationic initiator (AlCl₃) was evaluated by measurement of rates of dehydrochlorination in nitrogen atmosphere. With increase in the extent of grafting the rates were found to decrease. Dynamic thermogravimetric analysis revealed an overall improvement in thermal stability of copolymers. Development of polyene sequences in degraded polymer samples was evaluated by measurement of electronic absorption spectra. In comparison to PVC, graft copolymer samples had fewer conjugated double bonds.     

Chemically crosslinked poly(vinyl chloride)

The effect of mixing time, temperature, and thermal treatment on mechanical properties of crosslinked PVC is investigated. The tensile properties and gel content of crosslinked and uncrosslinked PVC molded samples are evaluated. The cured samples exhibited higher tensile strength and thermal stability than unmodified PVC.     

Wet poly(vinyl chloride) membrane

Wet, porous, and semipermeable poly(vinyl chloride) (PVC) membrane prepared from a binary system, PVC and dimethylformamide, by immersing in alcohols or ethers was studied. The pore dimensions of the wet PVC membrane were from 0.01 to 0.05 μm, calculated from hydrodynamic permeability by using experimental values such as water flux and water content. They agreed reasonably well with the dimension of the pores which prevented the protein passing through the membrane, observed by SEM photographs. Formation of the wet PVC membrane can be explained by slow phase separation and slow leaching of the casting solution immersed in alcohols and ethers such as methanol and ethylene glycol monomethyl ether.     

Solubility of vinyl chloride in poly (vinyl chloride) in a water slurry

The solubility of vinyl chloride (VCM) vapor in poly (vinyl chloride) (PVC) in a water slurry has been measured between 55 and 65°C. The heat and entropy of sorption were shown to be very close to those of condensation. The solubilities measured in this study were higher than those obtained in other studies on dry PVC and PVC latex. The interaction parameter (x) in the Flory-Huggins equation has been shown to vary between 0.34 and 0.61 over the composition range studied. The effect of ageing the slurry in the presence of VCM is also discussed.     

Morphology and properties of poly(vinyl chloride)–polyurethane blends

The objective of this research was to study the morphology and properties of PVC–polyurethane blends. Studies on blends of a segmented polyether polyurethane with PVC were carried out utilizing differential scanning calorimetry, Rheovibron, stress–strain, infrared peak position studies, and infrared dichroism experiments. This thermodynamically incompatible system was made kinetically compatible by precipitation from tetrahydrofuran (THF) solutions. THF–dioxane solution casting and melt processing produced an incompatible system. The compatible polyurethane–PVC system contains a well-mixed PVC–polyether matrix phase as evidenced by T_g shifts, orientation characteristics, and infrared peak position changes. The aromatic urethane segments which exhibit microphase separation in the pure polyurethane are not solubilized by blending with PVC by any of sample preparation methods used in this study.     

Modification of poly(vinyl chloride). XXXIV. Crosslinked poly(vinyl chloride) via paste-processing

A novel PVC-crosslinking technique using 6-dibutylamino-1,3,5-triazine-2,4-dithiol (DB) was applied for a paste processing to produce a crosslinked PVC product. The paste formulation recommended in the present study consisted of 100 parts of PVC (Zeon 121), 60 parts of dioctyl phthalate, 0.2 parts of MgO, and 6 parts of a 50% solution of DB-Na in butylcarbitol, which gave a highly crosslinked and transparent sheet with an excellent stability for thermal discolouring. The increasing viscosity behaviour of the paste during storage is explained by the effect of interparticle attracting forces of DB-Na which coordinates to the ether oxygen atoms in the glycol derivatives adsorbed on the surface of PVC particles. The increased viscosity can be reduced by addition of 3 parts of N-butyl-benzene-sulfonamide. The tension-distortion properties at elevated temperatures were remarkably improved at the crosslinked product compared with the uncrosslinked. The mechanical properties of the two crosslinked products produced via paste processing and roll-blending are compared in regard to the differences of the uniformity of crosslinking units.