Interpenetrating polymer networks from castor oil based polyurethanes and poly(ethyl acrylate)

Polyurethanes were obtained by the reaction of hydroxyl groups of castor oil with hexamethylene diisocyanate, isophorone diisocyanate or diphenylmethane diisocyanate using an NCO/OH ratio of 1.6. These polyurethanes were swollen in ethyl acrylate monomer and subsequently polymerized by radical polymerization initiated with benzoyl peroxide in the presence of the crosslinking agent ethylene glycol dimethacrylate. A series of interpenetrating polymer networks (PU/PEA IPNs) were obtained as tough films by casting in glass moulds. The characteristics of these films were determined: resistance to chemical reagents, thermal behaviour (DSC, TGA), tensile strength, Young's modulus, elongation at break (%) and Shore A hardness. The morphology was determined by scanning electron microscopy, and the dielectric properties such as electrical conductivity, dielectric constant (ε′), dielectric loss (ε″) and loss tangent (tan δ) were studied.     

Interpenetrating polymer networks from castor oil-based polyurethanes and polystyrene,XXV

Interpenetrating polymer networks (IPNs) of castor oil-based polyurethanes and polystyrene were prepared by simultaneous polymerization. The liquid prepolyurethanes were formed by reacting the hydroxyl functionality of castor oil with isophorone diisocyanate using different stoichiometric NCO/OH ratios. These prepolyurethanes were mixed with styrene monomer and subsequently polymerized by free radical polymerization initiated by benzoyl peroxide in the presence of the crosslinker 1,4-divinyl benzene. The interpenetrating polymer networks. PU/PS IPNs, were obtained as tough and transparent films by the transfer moulding technique. These IPNs were characterized by the static mechanical properties (tensile strength, Young's modulus and % elongation), thermal properties and morphology. The dielectric relaxation properties (σ, E′, E″ and tanδ) of the IPNs at different temperatures were studied.     

Interpenetrating polymer networks from castor oil and dibasic acids

Prepolyesters were obtained from castor oil and dibasic acids, viz oxalic, malonic, succinic, glutaric, adipic, suberic and sebacic acid. These prepolyesters (PPE) were subsequently interpenetrated with methyl methacrylate containing 1% ethylene glycol dimethacrylate as crosslinker by radical polymerization initiated with benzoyl peroxide. The novel PPE poly(methyl methacrylate) PPE/PMMA interpenetrating polymer networks (IPNs) were obtained as powder. They were characterized by solubility behaviour, IR spectral study and thermal behaviour.     

Interpenetrating polymer networks from castor oil based polyurethane and poly(methyl methacrylate), III

Liquid prepolyurethanes (PPU) were obtained from castor oil and toluene-2,4-diisocyanate under different experimental conditions varying NCO/OH ratio. All these prepolyurethanes were subsequently interpenetrating with poly(methyl methacrylate) made by radical polymerization initiated with benzoyl peroxide. The novel PPU/PMMA interpenetrating polymer networks were obtained as though films by transfer moulding. They were characterized by thermal studies (DSC and TGA) and mechanical properties viz., tensile strength, modulus of elasticity, and percent elongation at break. The morphological behaviour was analyzed by scanning electron microscopy.     

Interpenetrating polymer networks of castor oil polyester and poly(methyl methacrylate)

The physical and mechanical properties of interpenetrating polymer networks (IPNs) and semi-I IPNs of the castor oil polyester network and poly(methyl methacrylate) were investigated. In the semi-I IPNs, the second component was a copolymer of poly(methyl methacrylate) and polystyrene (PS) or poly(methyl methacrylate) and poly(n-butyl acrylate) (PnBA). The dynamic mechanical properties indicated the semi-I IPNs to be more compatible than the IPNs. The degree of molecular mixing was higher than that for IPNs. The impact strength showed a gradual increase with the increase in the percentage of PS or PnBA in the copolymer. The effect of the copolymerization of the second component on transparency was investigated. The transparency of the semi-I IPNs increased with the increasing composition of PnBA, but reduced with the increasing composition of PS. These results are discussed in light of existing theories.     

Semi-interpenetrating polymer networks from castor oil-based polyurethanes and chlorinated rubber

Semi-interpenetrating polymer networks (semi-IPNs) were prepared by crosslinking castor oil in the presence of chlorinated rubber. Crosslinking in toluene solution was effected with 2,4-toluene diisocyanate or hexamethylene diisocyanate at various NCO/OH ratios. The semi-IPNs were obtained as tough films and were characterized by their mechanical, thermal, morphological and electrical properties.     

Interpenetrating polymer network from castor oil-based polyurethanes and poly(methyl acrylate). XIV

Castor oil containing hydroxyl functionality was reacted with 4,4′-diphenylmethanediisocyanate under different stoichiometric ratios of NCO/OH to obtain liquid polyurethanes. These polyurethanes were subsequently interpenetrated with methyl acrylate monomer using ethylene glycol dimethacrylate as a crosslinker by radical polymerization using benzoyl peroxide as an activator. The polyurethane/poly(methyl acrylate) interpenetrating polymer networks (PU/PMA IPNs) were obtained as tough films by transfer molding techniques. All IPNs were characterized by their resistance to chemical reagents, optical properties, thermal behavior, and mechanical properties: tensile strength, Young's modulus, elongation at break (%) and hardness Shore A. The morphology of the IPNs was studied by scanning electron microscopy and dielectric properties: electrical conductivity (σ), dielectric constant (?′), dielectric loss (?″), and loss tangent (tan δ) at different temperatures.     

Interpenetrating polymer networks from polyurethanes and poly(methyl acrylate)

Simultaneous two-component interpenetrating polymer networks (IPNs) of polyurethane (PU)–poly(methyl acrylate) (PMA) were prepared, as well as the corresponding pseudo-IPNs. A comparison was made between the full IPNs, pseudo-IPNs, and the respective homopolymers. Their ultimate mechanical properties were obtained and the dynamic glass transition temperatures (T_g's) were found using a thermomechanical analyzer. At all compositions, a single T_g(except 50–50 wt %) was found.     

Photosensitive polyurethanes based on castor oil

Summary Films of photosensitive polyurethanes based on castor oil and bearing increasing amounts of cinnamoyl groups were obtained and submitted to tensile tests and thermogravimetric analysis. The test samples were cut into strips, with the long axis making angles of 0, 30, 45, 60, 90, 120, 135, and 150° with the suspected direction of anisotropy. In another series of experiments, films were irradiated with a high pressure mercury lamp during different periods of time and again submitted to tensile tests.     

Novel dielectrics from IPNs derived from castor oil based polyurethanes

Three series of interpenetrating polymer networks (IPNs) based on a polyurethane (castor oil + toluene diisocyanate) with polystyrene, poly(methyl methacrylate), and poly(n-butyl methacrylate) were synthesized and characterized. Dielectric relaxation studies of these IPNs were carried out from ?150 to 100°C in the 100 Hz to 100 kHz range. The effects of structural variables such as composition, type of vinyl monomer, as well as the effect of interaction of the phases on the dielectric properties were studied. A certain degree of phase mixing was observed to exist in all series as detected by the variation of the glass-transition temperatures of the IPNs. Maxwell–Wagner–Sillars polarization at the interface of the two phases was observed. © 1994 John Wiley & Sons, Inc.     

Simultaneous interpenetrating polymer networks based on bromoacrylated castor oil polyurethane

In the first part of this study, simultaneous addition of bromine and acrylate to the double bonds of castor oil was achieved. In the second part of the study, bromoacrylated castor oil (BACO) was reacted with toluenediisocyanate (TDI), to form a prepolyurethane (BACOP). The prepolyurethanes were reacted with styrene (STY), 2‐hydroxyethyl methacrylate (HEMA), methyl methacrylate (MMA), and 3‐(acryloxy)‐2‐hydroxy propyl methacrylate (AHPMA) free radically, using the acrylate functional group to prepare the simultaneous interpenetrating polymer networks (SINs). 2,2′‐Azobis (isobutyronitrile) (AIBN) was used as the initiator and diethylene glycol dimethacrylate (DEGDMA) was used as the crosslinker. BACO and BACOP were characterized by IR, ¹H‐NMR, and ¹³C‐NMR techniques. Synthesized polymers were characterized by their resistance to chemical reagents, thermogravimetric analysis, and dynamic mechanical thermal analyzer (DMTA). All the polymers decomposed with 6–10% weight loss in a temperature range of 25–240°C. MMA‐type SIN showed the highest T_g (126°C), while STY‐type SINs showed the highest storage modulus (8.6 × 10⁹ Pa) at room temperature, with respect to other synthesized SINs. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2947–2955, 2006     

Interpenetrating polymer networks based on thermoplastic polyurethanes (TPUS) and cis-1,4-polyisoprene

Semi-interpenetrating polymer networks based on two elastomers, cis-1,4-polyisoprene (PI) and thermoplastic polyurethane elastomers (TPUs) were prepared in varying compositions. The PI component was cross-linked using peroxide initiators. Modulus and mechanical properties were investigated as a function of composition and temperature. Slight synergisms were observed in mechanical properties, particularly for compositions containing 10% PI by weight. Little or no molecular mixing is shown by differential scanning calorimetry (DSC) for these two-phase materials. © 1994 John Wiley & Sons, Inc.     

Interpenetrating polymer networks derived from silylated soybean oil and polydimethylsiloxane

A series of interpenetrating polymer networks (IPNs) was prepared using various concentrations of silylated soybean oil and polydimethylsiloxane (PDMS) that were cross linked with inorganic silicates. This series of IPNs was prepared from emulsions of silylated soybean oil and PDMS together with colloidal silica and dioctyltin dilaurate catalyst at pH 10. Under these conditions, water soluble silicates reacted with silanols in the oil phase and formed intraparticle siloxane cross links. Upon casting films and evaporation of the water, additional interparticle cross linking were obtained between the coagulating particles to produce entangled networks of soybean oil and PDMS that were further reinforced by fine silica particles. The morphology revealed intimate mixing of the two immiscible components. The mechanical properties depended on the ratio of the soft, flexible PDMS phase and the rigid, brittle cross linked silylated soybean oil phase. These IPNs can be used as high release liners, low friction materials, or as a general protective coating. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2479–2486, 2013     

Interpenetrating polymer networks of polyurethanes and epoxy resin,II. Compatibility and morphology

The interpenetrating polymer networks (IPN) of polyurethanes (PU) and a glycidyl ether of phenol formaldehyde (GEPF) were prepared by a simultaneous polymerization method. The dynamic mechanical properties and morphologies of the IPNs were investigated. It was found that multiphased morphology was formed in the PU/GEPF IPNs. With the PU based on polyester- or polyether-type polyols, the dynamic mechanical analysis (DMA) of these IPNs exhibited various shifts in the loss moduli (E″) of the high and low temperature transition domains depending upon the types and molecular weights of the polyols employed in the PU. Three distinct transition domains were observed as the PU content increased up to a certain level.     

Microfoams based on castor oil polyurethanes and vegetable fibers

This work was focused on the production and characterization of microcellular polyurethane (PU) composites reinforced with pine wood‐fibers or with hemp, which can be applied to the manufacture of car interior panels, or acoustic insulation panels for the construction industry. The polymers selected for the study were crosslinked PUs, synthesized from a castor oil‐based polyol, with the formulations adjusted to obtain different foaming levels. Microfoamed composites with preferential orientation were prepared from long hemp fibers. Also, samples with random arrangement of short hemp and wood fibers were obtained. The morphology of the composites was analyzed by scanning electron microscopy. The mechanical performance of the reinforced foams was studied through three point bending and dynamic mechanical tests. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Interpenetrating polymer networks

Interpenetrating polymer networks (IPNs) composed of two or more chemically distinct networks are not only intrinsically interesting as examples of macromolecular chemical topological isomerism but are in practice useful means of controlling mutual miscibility and phase morphology in crosslinked polymers. We will first review briefly the synthesis and properties of such IPN systems. This will be followed by an outline of a phenomenological theory of the phase stability and linearised theory of spinodal decomposition of binary, chemically quenched, low crosslink density IPNs recently developed by K. Binder and the author. Finally, we will discuss some aspects of the synthesis of ternary IPNs and the thermochromic properties of IPNs containing a crosslinked polydiacetylene.     

Epoxy/castor oil graft interpenetrating polymer networks

Full-interpenetrating polymer networks (IPNs) were prepared from epoxy and castor oil-based polyurethane (PU), by the sequential mode of synthesis and were characterized by different techniques: swelling test, scanning electron microscopy (SEM), thermomechanical analysis (TMA), thermogravimetric analysis (TGA), tensile test, and instrumented impact test. 2,4-Toluene diisocyanate (TDI) was used as a curing agent for castor oil, at a NO/OH ratio = 1.50. Diglycidyl ether of bisphenol A (DGEBA) was cured and crosslinked using 2,4,6-tris(dimethylaminomethyl)phenol (TDMP) at 1.5%, by weight, of epoxy resin. The homogeneous morphology of IPN samples of PU compositions up to 40%, by weight, revealed by SEM may be attributed to some extent to grafting of the PU phase onto the epoxy matrix, which results from the reaction between NCO groups in the PU phase with OH groups in the epoxy matrix. This has some synergistic effect on the thermal resistance and tensile properties of IPNs compared to those of the pure components, such as illustrated by the data from TGA and tensile tests. However, the grafting structure appears not to enhance their impact resistance, which probably requires the formation of rubbery particles of suitable size. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 70: 1649–1659, 1998     

Polymers from renewable resources. IX. Interpenetrating polymer networks based on castor oil polyurethane poly(hydroxyethyl methacrylate): Synthesis,chemical, thermal,and mechanical properties

A number of polyurethanes were synthesized by reacting castor oil with hexamethylene diisocyanate, varying the NCO/OH ratio. The polyurethanes were reacted with 2-hydroxyethyl methacrylate (HEMA) to prepare the interpenetrating polymer networks (IPNs) using benzoyl peroxide as the initiator and ethylene glycol dimethacrylate (EGDM) as the crosslinker. The IPNs are partly soluble in some of the solvents and are less resistant to alkali, but more resistant to acid. The solvent absorption is more pronounced in benzene than in toluene. A novel computerized LOTUS package was used to calculate the kinetic parameters. All the IPNs decomposed with 2–4% weight in the temperature range of 0 to 200°C; 10% weight loss occurs at 300°C and 40% weight loss occurs at 400°C. There is a rapid weight loss from 10 to 90% in the temperature range of 400–500°C. From the kinetic data, it is clear that the degradation process of the IPNs is slower in the temperature range 300–400°C and faster in the temperature range of 440–560°C. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 63: 671–679, 1997     

Synthesis and curing of millable polyurethanes based on castor oil

This paper presents the results of studies on the synthesis and curing of millable polyurethanes based on castor oil. To facilitate the preparation of millable urethanes, the hydroxy number of castor oil was modified to about two by acetylation. It was then used with tolylene diisocyanate (NCO/OH-ratios 1:0.9, 1:1 and 1:1.1, resp.) for polyurethane preparation. The dynamic curing of the synthesized polyurethanes was studied in a Brabender Plasticorder using various sulfur vulcanizing systems. The effect of stoichiometric ratio and choice of chain extenders on the dynamic curing behaviour was also studied. An NCO/OH ratio of 0.9 and 1,4-butanediol (30 wt.-%) as chain extender were found to favour the formation of a crosslinkable polyurethane. It was observed that a cure system containing sulfur, N-cyclohexyl-2-benzothiazole sulfenamide and mecraptobenzothiazole was a possible choice for the preparation of a sulfur-crosslinked polyurethane.