Compositional inhomogeneity and segregation in (K0.5Na0.5)NbO3 ceramics

In this report, the effects of the calcination temperature of (K_0.5Na_0.5)NbO₃ (KNN) powder on the sintering and piezoelectric properties of KNN ceramics have been investigated. KNN powders are synthesized via the solid-state approach. Scanning electron microscopy and X-ray diffraction characterizations indicate that the incomplete reaction at 700 °C and 750 °C calcination results in the compositional inhomogeneity of the K-rich and Na-rich phases while the orthorhombic single phase is obtained after calcination at 900 °C. During the sintering, the presence of the liquid K-rich phase due to the lower melting point has a significant impact on the densification, the abnormal grain growth and the deteriorated piezoelectric properties. From the standpoint of piezoelectric properties, the optimal calcination temperature obtained for KNN ceramics calcined at this temperature is determined to be 800 °C, with piezoelectric constant d₃₃=128.3 pC/N, planar electromechanical coupling coefficient k_p=32.2%, mechanical quality factor Q_m=88, and dielectric loss tan δ=2.1%.     

High performance lead-free piezoelectric 0.96(K0.48Na0.52)NbO3-0.03[Bi0.5(Na0.7K0.2Li0.1)0.5]ZrO3-0.01(Bi0.5Na0.5)TiO3 single crystals grown by solid state crystal growth and their phase relations

0.96(K_0.48Na_0.52)NbO₃-0.03[Bi_0.5(Na_0.7K_0.2Li_0.1)_0.5]ZrO₃-0.01(Bi_0.5Na_0.5)TiO₃ single crystals were grown for the first time by the solid state crystal growth method, using [001] or [110]-oriented KTaO₃ seed crystals. The grown single crystal shows a dielectric constant of 2720 and polarization-electric field loops of a lossy normal ferroelectric, with P_r = 45 μC/cm² and E_c = 14.9 kV/cm, while the polycrystalline samples with a dielectric constant of 828 were too leaky for P-E measurement due to humidity effects. The single crystal has orthorhombic symmetry at room temperature. Dielectric permittivity peaks at 26 °C and 311 °C, respectively, are attributed to rhombohedral-orthorhombic and tetragonal–cubic phase transitions. Additionally, Raman scattering shows the presence of an orthorhombic-tetragonal phase transition at ∼150 °C, which is not indicated in the permittivity curves but by the loss tangent anomalies. A transition around 700 °C in the high temperature dc conductivity is suggested to be a ferroelastic-paraelastic transition.     

铜掺杂对(Na0.5K0.5)NbO3无铅压电陶瓷性能的影响

采用传统固相反应法对(Na0.5K0.5)NbO3压电陶瓷进行铜掺杂改性研究。使用SEM、XRD并结合常规压电陶瓷性能测试手段对该体系的显微结构、压电性能等进行表征。研究结果表明:CuO的掺入使材料出现“硬化”现象,即材料的压电系数d33、平面机电耦合系数Kp和介电损耗tanδ下降了,机械品质因子Qm大大提高;CuO掺入量在1%mol时各项性能最佳。另外,从SEM图片中可以看出:(Na0.5K0.5)NbO3压电陶瓷材料的平均晶粒尺寸随着CuO掺入量的增加明显变大。这表明CuO有烧结助熔作用,能降低烧成温度。     

Donor doping of K0.5Na0.5NbO3 ceramics with strontium and its implications to grain size,phase composition and crystal structure

In this study, the particular effects of A-site donor doping, such as crystal-structure change, the secondary-phase formation and the grain-size decrease, in a lead-free piezoceramic material K_0.5Na_0.5NbO₃ (KNN) doped with Sr²⁺, were investigated. Extended X-ray absorption fine structure (EXAFS) analyses proved that Sr occupies the perovskite A-sublattice, and locally modifies the KNN monoclinic structure to cubic. Introducing Sr into the A-sublattice, as well as accounting for the charge-compensating A-site vacancies in the starting composition, causes increasing lattice disorder and microstrain, as determined from a Rietveld refinement of the synchrotron X-ray diffraction data. Above 2% Sr the system segregates the A-site vacancies in a secondary phase in order to release the chemical pressure, as revealed by Raman spectroscopy. All these effects result in an increasing number of low-angle grain boundaries that limit the grain growth and finally lead to a significant grain-size decrease.     

Enhanced electromechanical properties of CaZrO3-modified (K0.5Na0.5)NbO3-based lead-free ceramics

Pairing of large strain response and high d₃₃ with high T_c in (K_0.5Na_0.5)NbO₃-based materials is of high significance in practical applications for piezoelectric actuators. Here, we report remarkable enhancement in the electromechanical properties for (1-x)(K_0.52Na_0.48) (Nb_0.95Sb_0.05)O₃-xCaZrO₃ (KNNS-xCZ) lead-free ceramics through the construction of a rhombohedral (R)-tetragonal (T) phase boundary. We investigated the correlation between the composition-driven phase boundary and resulting ferroelectric, piezoelectric, and strain properties in KNNS-xCZ ceramics. The KNNS-xCZ ceramics with x=0.02 exhibited a large strain response of 0.23% while keeping a relatively large d₃₃ of 237pC/N, which was mainly ascribed to the coexistence of R and T phases confirmed by the XRD and dielectric results. It was found that pairing of large strain response and high d₃₃ in KNN-based materials was achieved. As a consequence, we believe that this study opens the possibility to achieve high-performance lead-free electromechanical compounds for piezoelectric actuators applications.     

Energy storage performance of (K,Na)NbO3 ferroelectric thin films with Mn-Ta and Mn-Ti co-doping

The lead-free KNN (K_0.5Na_0.5NbO₃) films were co-doped with Mn-Ta and Mn-Ti via the Sol-Gel method. With Mn doping, the leakage behavior in the KNN films is significantly weakened. Annealed at 700 °C, the KNNM film shows good crystallinity, dense morphology and better energy storage performance. With Mn-Ta and Mn-Ti co-doping, the KNNM4R (K_0.5Na_0.5Nb_0.96-xMn_0.04R_xO₃, R = Ta, Ti) films still show tetragonal phase and the smoothest surface morphology at 6mol% Ta or Ti content, with about 200 nm in thickness. Under the breakdown field strength of 2700 kV/cm and 2800 kV/cm, the (P_m-P_r) of Ta6 and Ti6 films are 20.7 μC/cm² and 22.4 μC/cm², the W_rec and η are up to 20.7 J/cm³, 23.9 J/cm³ and 57%, respectively.     

(1-x)KNN-xNKBT无铅压电陶瓷的结构及其电性能研究

采用传统固相法制备了(1-x)K0.5Na0.5NbO3-x(Na0.8K0.2)0.5Bi0.5TiO3(x=0-5%)无铅压电陶瓷,研究了(Na0.8K0.2)0.5Bi0.5TiO3的不同引入量对其物相结构、显微形貌、介电性能以及压电性能的影响。结果表明:所有样品都具有钙钛矿结构;随着x的增加,室温下样品从正交相逐渐向四方相过渡并且居里温度向低温方向移动,样品的压电常数d33与机电耦合系数kp均先升高后降低。该体系多晶型转变PPT位于2%≤x≤3%,当x=3%时,样品的压电性能达到最佳,其中:d33=189pC/N,kp=41%,Qm=96,tanδ=0.028。     

Enhanced piezoelectric property and promoted depolarization temperature in Fe doped Bi1/2(Na0.8K0.2)1/2TiO3 lead-free ceramics

Piezoelectric sensors and energy harvesters require piezoelectric materials with large piezoelectric responses and good thermal stability. However, a commonly accepted concept is that the promotion of depolarization temperature of Bi_1/2Na_1/2TiO₃-based lead-free ceramics is usually companied by deterioration of piezoelectric properties. In the present study, the effects of acceptor-Fe doping on piezoelectric property and thermal depolarization behavior of Bi_1/2(Na_0.8K_0.2)_1/2TiO₃ ceramics are investigated. Fe doping at an appropriate level (≤ 3.0%) improves piezoelectric property and thermal stability simultaneously, due to the stabilization of long-range ferroelectric order. Piezoelectric constant d₃₃ increases from 125 pC/N to 148 pC/N with Fe amount of 3.0%, and then decreases. The depolarization temperature T_d is promoted continuously with Fe addition, from 76 °C for the undoped sample to 118 °C for the sample with Fe amount of 5.0%. It is proposed that the piezoelectric property and thermal stability can be simultaneously improved by stabilizing the long-range ferroelectric order in Bi_1/2Na_1/2TiO₃-based systems with obvious relaxor character. This work provides a new insight into the improvement of Bi_1/2Na_1/2TiO₃-based lead-free piezoelectric ceramics.     

Temperature-insensitive dielectric and piezoelectric properties in (1-x)K0.5Na0.5Nb0.997Cu0.0075O3-xSrZrO3 ceramics

Systematic investigation on phase transition, dielectric and piezoelectric properties of (1-x)K_0.5Na_0.5Nb_0.997Cu_0.0075O₃-xSrZrO₃ (x = 0, 0.03, 0.06, 0.09, 0.12, 0.15, abbreviated as KNNC-100xSZ) ceramics was carried out. Due to the coexistence of orthorhombic and tetragonal phase in a wide temperature range, a diffused polymorphic phase transition (PPT) region was achieved in KNNC with x ≥ 0.06. KNNC-12SZ ceramics exhibited high dielectric permittivity (∼1679), low dielectric loss (∼0.02) and small variation (Δe'/ε'_25 °C ≤ 15%) in dielectric permittivity from −78 °C to 237.3 °C. KNNC-6SZ ceramic possessed a high level of unipolar strain (∼0.15%) and maintained a smaller variation of ±12% under the corresponding electric field of 60 kV cm⁻¹ at 10 Hz from 25 °C to 175 °C. d₃₃^*, which was calculated according to the unipolar strain at 60 kV cm⁻¹, was 230 pm V⁻¹ and remained stable below 100 °C. Therefore, our work provided a new promising candidate for temperature-insensitive capacitors and piezoelectric actuators.     

Enhanced electrical properties of the polymorphic phase boundary on the tetragonal side in K0.48Na0.52NbO3-based lead-free piezoelectric ceramics

Herein, (0.95?x)K_0.48Na_0.52NbO₃-0.05SrTiO₃-xCaZrO₃ piezoelectric ceramics were prepared using a conventional solid sintering process, and their microstructures, phase structures, and ferroelectric, dielectric, and strain properties were studied. The crystal structure of the ceramics changed from the coexistence of an orthogonal–tetragonal phase on the orthogonal side at x = 0 to that on the tetragonal side at x = 0.02 by improving the orthogonal–tetragonal transition temperature (～20 °C) with increasing CaZrO₃ (abbreviated as CZ) doping. A high electric field–induced strain of 0.33% with a Curie temperature of T_c = 256 °C was obtained at x = 0.02 and was approximately two times that observed at x = 0. The dielectric constant and maximum polarization were the highest at x = 0.02 in this (0.95?x)K_0.48Na_0.52NbO₃-0.05SrTiO₃-xCaZrO₃ system. These materials would be promising lead-free ceramics in the future.     

(1-x)Na0.5 Bi0.5 TiO3-xNaNbO3系无铅压电陶瓷的机电性能

采用传统陶瓷的制备方法,制备了(1-x)Na0.5Bi0.5TiO3-xNaNbO3(r=0～0．08)压电陶瓷。X射线衍射分析表明：所研究的组成均能够形成纯钙钛矿(ABOx)型固溶体。不同频率下陶瓷材料的介电常数-温度曲线显示该体系材料具有典型的弛豫铁电体特征,且随着x的增加,其弛豫性特征愈明显。室温下陶瓷材料的饱和电滞回线表明：所研究组成均为铁电体．材料的剩余极化强度P1在x=0．02时具有最大值。检测了不同组成陶瓷的雎电性能,发现材料的压电常数d33和平面机电耦合系数Kp随着x值的增加先增加后降低,在x=0．02时．陶瓷的d33=88pC／N,Kp=0．1792,为所研究组成中的最大值．材料的介电常数εI3/ε0和介电损耗tanδ则随x值的增加而增加。     

Microwave-absorbing performance of a radar-absorbing structure composed of K0.5Na0.5NbO3/ZrO2/Al2O3 heterojunction

We fabricated a ZrO₂/Al₂O₃ ceramic using the 3D plasma spraying technology, and the surface morphology and electrical properties of the prepared ceramic were investigated. The microwave-absorbing performance of the ceramic was studied based on the measured electrical properties. Furthermore, a radar-absorbing structure (RAS) was designed based on the fabricated ZrO₂/Al₂O₃ ceramic with a K_0.5Na_0.5NbO₃ (KNN) film heterojunction. The relationship between the structural parameters of the RAS and the microwave performance was explored. The changes in the absorption performance and band structure of the RAS with the resistance of the KNN film were investigated. The analytical results showed that the structural parameters of the KNN film can facilitate the absorption intensity as well as the bandwidth of the RAS while inducing electromagnetic coupling in the RAS system. The improvement in the absorption performance could be attributed to the resonance coupling between the ZrO₂/Al₂O₃ ceramic and the KNN film.     

Enhanced piezoelectric property in Mn-doped K0.5Na0.5NbO3 ceramics via cold sintering process and KMnO4 solution

Through mixing the KMnO₄ solution with K_0.5Na_0.5NbO₃ (KNN) powders, cold sintering process (CSP) was employed to fabricate high-density Mn-doped KNN green pellets and ceramics. The microstructure, doping effect of Mn and electrical properties of these ceramics were studied in detail. Compared with conventional sintering (CS), the CSP supports the homogeneity of dopants and then promotes grain growth and ceramic densification; thus the Mn-doped KNN ceramics prepared by CSP show the obviously higher density and larger grain size. Besides, the less alkalis volatilization and oxygen vacancies result in more Mn³⁺ but less Mn⁴⁺ in CSP ceramics compared to CS ones, which endows the pinning effect and good poling characteristics in CSP ceramics. All the previous results contribute to the high dielectric constant and remnant polarization in CSP ceramics, which support the enhanced piezoelectric coefficient and are much superior than Mn-doped KNN ceramics prepared by CS. This work reveals that CSP can be a new doping strategy to perform chemical modification of electrical properties in KNN ceramics.     

Thermal stability and local atomic structure of (Na0.5K0.5)NbO3 doped BaTiO3 ceramics

Dielectric properties of x(Na_0.5K_0.5)NbO₃–(1−x)BaTiO₃ (x=0.00 and 0.06) specimens were investigated in terms of changes in local atomic structure, according to the phase transition by elevating the overall temperature. A 0.06(Na_0.5K_0.5)NbO₃–0.94BaTiO₃ (NKN–BT) specimen exhibited enhanced temperature stability along with an increased dielectric constant. The degree of reduction in tetragonality (c/a) at the Curie temperature was smaller in NKN–BT compared to that in pure BaTiO₃, as calculated by Rietveld refinement. From a comparison of the pre-edge region in the Ti K-edge, it was determined that the off-center displacement of the Ti atom was also raised to 13.4% through NKN substitution, with a change in local orientation from the [001] to the [111] directions. The substitution by NKN, which has a different ionic radius and electrical charge compared with BaTiO₃, causes structural distortion of the TiO₆ octahedra in the NKN–BT lattice, resulting in local polarization. These structural changes lead to the temperature stability of the dielectric constant and an overall improvement in the electrical properties of BaTiO₃.     

Chemical stability of KNbO3, NaNbO3, and K0.5Na0.5NbO3 in aqueous medium

In recent years, potassium sodium niobate (K_0.5Na_0.5NbO₃, KNN) has become popular and promising among perovskite lead‐free piezoceramic systems. In this study, the chemical stability of KNN powders in aqueous medium was investigated as a function of pH, time, and powder surface area. To better understand the dissolution behavior of the complex KNN stoichiometry, subconstituents such as potassium niobate (KNbO₃, KN) and sodium niobate (NaNbO₃, NN) were investigated separately first. Results showed that all of the cations in the structure underwent dissolution in different values. Indicating that KNN undergoes incongruent dissolution in aqueous medium, the dissolution of A site cations was higher at lower pH while the dissolution of B site cations increased at higher initial pH. The order of released cation concentrations (C_A1 = K > C_{A2 = Na} > C_B = Nb) fits with inverse relationship of cation field strength (FS) order, B = Nb⁵⁺_FS > A₂ = Na⁺_FS>A₁ = K⁺_FS, at pH 4, 7 and 10 for NN, KN, and KNN. Calculated diffuse layer thickness from the ICP data confirmed to outer amorphous layer in TEM image. Also, the ratio of normalized cation concentration versus surface area of powders showed that incongruent dissolution kinetic was driven by the diffusion step.     

(K0.5Na0.5)(TaxNb1-x)O3无铅压电陶瓷的性能特征

采用传统电子陶瓷制备工艺制备了(K0.5Na0.5)(TaxNb1-x)O3无铅压电陶瓷。研究了不同Ta含量下(K0.5Na0.5)(TaxNb1-x)O3陶瓷的晶相组成及性能特征。结果表明,(K0.5Na0.5)(TaxNb1-x)O3陶瓷在低Ta含量时形成单一斜方相固溶体,但Ta含量达到0.08mol后则有K6Ta10.8O30次晶相产生。随着Ta的加入,陶瓷的体积密度逐渐增大,居里温度(Tc)逐渐降低。当Ta含量为0.08mol时陶瓷具有良好的铁电、压电性能和介电稳定性能,其压电常数d33为76pC/N。     

Enhanced airborne sound absorption effect in poly(vinylidene fluoride)/(K0.5Na0.5)NbO3-nanofiber composite foams

Introducing electrical conductive function to discharge local piezoelectric effect is found effective for improving airborne sound absorption performance. In this work, instead of conductive fillers, a composite with two piezoelectric materials with opposite piezoelectric responses was explored aiming at enhanced sound absorption effect. Open-cell poly(vinylidene fluoride)/(K_0.5Na_0.5)NbO₃ (PVDF/KNN)-nanofiber composite foams were proposed and investigated for airborne sound absorption purpose. Structural and thermal analyses showed that the KNN nanofibers were well dispersed in the PVDF matrix and enhanced the degree of crystallinity of polar phase of PVDF. Significantly enhanced airborne sound absorption over a broad frequency range was observed in the PVDF/KNN-nanofiber composite foams, with increasing KNN nanofibers. One possible mechanism for the improved sound absorption with the piezoelectric KNN nanofibers with positive piezoelectric coefficient added in the PVDF matrix with negative piezoelectric coefficient is that electrical discharge could be facilitated for energy dissipation with the opposite charges generated through the piezoelectric effects in the two phases with opposite polarity. The experimental results show that the open-cell PVDF/KNN-nanofiber composite foams are promising for broadband airborne sound absorption application, and our analysis shed a light on the strategy in designing piezoelectric composite foam with high sound absorption performance.     

Microstructure evolution and electromechanical properties of (K,Na) NbO3-based thick films

This study investigated an unconventional method of electrophoretic deposition (EPD) for the processing of environmentally benign (K_0.5Na_0.5)_0.99Sr_0.005NbO₃ (KNNSr) thick films on Pt/alumina substrate. EPD allows rapid, economical, and low-waste processing of thick films and thus offers an integration advantage for electronics manufacturing. To understand the functional response of the KNNSr thick films, the effect of the sintering temperature and atmosphere on their structure, microstructure, and electromechanical properties was investigated. KNNSr thick films densify in constrained conditions in a very narrow temperature range only a few 10°C below the melting temperature of 1140°C. Up to 1100°C the relative density increases to 80%, upon further heating to 1110°C we observed only the grain growth and pore coalescence. The densification is not affected significantly by the atmosphere. The local domain structure of 25-33 μm thick KNNSr films was similar, while the dielectric and electromechanical properties increased with the increasing sintering temperature. KNNSr thick film sintered at 1100°C has a thickness-coupling factor k_t of 0.4, comparable to that of bulk. The results reveal that the EPD enables the economic processing of high-performance thick films on complex-shape substrates that are difficult to fabricate using conventional thick-film methods.     

Preparation and characterization of (K0.5Na0.5)NbO3 ceramics

In this paper the preparation and characterization of the ceramic material (K_0.5Na_0.5)NbO₃ (KNN) has been studied. Although conventional processing of KNN is often reported to result in sintered bodies lacking sufficient density, samples produced in this work exhibit theoretical density over 95% and yield superior piezoelectric properties than those obtained by the same method and reported previously. The electromechanical coupling coefficient in the thickness direction, k_t, is found to reach 45%. Apart from k_t, the piezoelectric coefficients in longitudinal and planar directions (d₃₃ of 100pC/N and d₃₁ of 43pC/N), hysteresis loop, pyroelectric coefficient measurements and dielectric properties are presented.     

Cold sintering of the ceramic potassium sodium niobate, (K0.5Na0.5)NbO3, and influences on piezoelectric properties

Cold Sintering was applied to densify a Potassium-Sodium Niobate solid solution composition, 0.5KNbO₃-0.5NaNbO₃ (KNN); the process uses a transient chemical sintering aid, moderate pressure (400 MPa), and temperatures between 230–300 °C to obtain ceramics of ～92 to 96 % theoretical density. Typically, sintering temperatures between ～1000?1050 °C are required to density KNN using conventional methods. In this paper, the densification was investigated during heating, particularly the shrinkage in the first 60 min of the cold sintering process. The low-field dielectric and electrical properties of the resulting ceramics were found to be comparable to conventionally sintered KNN. Electric fields up to 80 kV/cm could be applied, however the ceramics showed pinched hysteresis loops, even after poling over a wide range of temperatures and electric fields. A Rayleigh analysis was used to investigate domain dynamics and high reversible permittivity. The irreversible behavior was an order of magnitude lower than in conventionally sintered KNN, likely associated with defect pinning of ferroelectric domains. A Transmission Electron Microscopy (TEM) study revealed a high density of line defects in most grains; dislocations in the grains limit poling and domain wall movement, thus suppressing both the piezoelectric properties and the hysteresis. Furthermore, TEM observations indicated crystalline grain boundaries that were faceted with terrace kink ledges. These observations point to the importance of the initial powder optimization and grain boundary diffusion when using cold sintering to prepare ceramics that are intended to show bulk cooperative properties such as ferroelectricity. The impact of limited high temperature homogenization of bulk diffusional processes is discussed.