The degradation behavior of high-voltage SnO2 based varistors sintered at different temperatures

In this research, for the first time, the stability of SnO₂ based varistor ceramics sintered in the range of 1250–1350 °C against DC-accelerated aging and impulse surge current tests, was systematically studied. Microstructural study of the sintered samples by XRD and FESEM indicated that the sintering temperature only affects densification and grain size, while phase composition remains intact. With the increase of sintering temperature from 1250 °C to 1350 °C, the mean grain size increased from 1.6 to 8 μm. The maximum nonlinear coefficient of 50 and the minimum leakage current density of 1.5 μA/cm² were obtained in the sample sintered at 1300 °C. The breakdown electric field decreased from 800 V/mm to 270 V/mm, when sintering temperature increased from 1250 °C to 1350 °C. The samples sintered at 1250 °C did not show stability against neither of DC-accelerated aging and impulse current tests. The varistors sintered at 1300 °C exhibited the excellent resistance to DC-accelerated aging degradation, while ceramics sintered at 1350 °C showed the best resistance to impulse current degradation.     

Properties of MgO transparent ceramics prepared at low temperature using high sintering activity MgO powders

Transparent MgO ceramics are successful fabricated via spark plasma sintering at lower temperature using the high sintering activity powders synthesized by precipitated method. The samples were detected by XRD, SEM, TEM, BET, UV-Vis-NIR, microhardness, and so on. The results show that all ceramics prepared at 700°C-900°C are visually transparent and the sample sintered at 860°C for 5 min exhibits the superior transmittance of 60% (800 nm). It is also found that the mechanical and thermal properties of MgO ceramics are all increasing firstly and then decreasing with the increase in the sintering temperature. And the maximum value of hardness, fracture toughness, MSP strength, and Young's modulus of MgO ceramics is 8.25 GPa, 2.01 MPa·m^1/2, 206 MPa, and 286 GPa, respectively. Moreover, the thermal conductivity of MgO ceramics sintered at 860°C can reach 48.4 W/mK at room temperature.     

LaCoO3 ceramics obtained from reactive powders

The aim of the present study was to establishing the correlation between the structure and properties of the LaCoO₃ powders obtained by aqueous sol–gel method with citric acid and their sintering behavior in order to obtain fully densified ceramics with perovskite structure. Two types of cobalt and lanthanum reagents were used in synthesis, namely nitrates and acetates. The sintering was realized at temperatures ranging between 800 and 1200 °C for 2 h. The sintered samples were investigated by classical ceramic methods (shrinkage, density, porosity) and by structural and morphological investigations: XRD, SEM, AFM and XPS. The electrical properties of the samples were determined by impedance spectroscopy. The ceramics obtained with powders starting with acetates have presented a lower sintering ability as compared with the samples obtained from powders starting with nitrates. LaCoO₃ ceramics with best properties was obtained from powders starting with nitrates sintered at 1100 °C.     

Effect of heat treatment on the synthesis of hydroxyapatite from Indian clam seashell by hydrothermal method

Hydroxyapatite (HA) powder has been successfully synthesized from low-cost Indian clam seashells by using hydrothermal method. The mixture of tri-calcium phosphate [Ca₃(PO₄)₂], heat-treated ball-milled clam seashell, and demineralized water are heat-treated at several temperatures (700 °C, 800 °C, 900 °C, 1000 °C, and 1100 °C) for various time periods (1 h, 2 h, and 3 h) to perform the hydrothermal reactions. The phases and microstructure of the solid-state reaction products are analyzed through X-ray diffraction (XRD) method and field emission scanning electron microscopy (FESEM) respectively. The crystallite size of all the synthesized powders is calculated by using Scherrer's model. Mainly HA phase is obtained in all the different reaction products. However, these HAs are found to be non-stoichiometric in nature. As per the literature, non-stoichiometric HA is a more biologically active material compared to the stoichiometric one. Almost pure HA is formed with any selected reaction temperature applied for 2 h time duration. The crystallinity and Ca/P ratio of the synthesized pure HA are estimated by using standard model and energy-dispersive X-ray spectroscopy (EDS) analysis, respectively. The highest amount of near stoichiometric crystalline HA has been obtained at 900 °C of reaction temperature applied for 2 h time duration. With raising reaction temperature, the grain size of pure HA is found to be increased. Needle/rod shaped nano grains are noticed to form at lower reaction temperature whereas; beyond 1000 ^oC of temperature globular/spherical shaped grains are also observed to form. At 3 h reaction time agglomeration of grains is found to occur in all the synthesized powders.     

Comparison of a laboratorial scale synthesized and a commercial yttria-tetragonal zirconia polycrystals ceramics submitted to microwave sintering

Conventional sintering techniques of yttria-tetragonal zirconia polycrystals (Y-TZP) ceramics have presented limitations regarding the sintering time and temperature, increasing the cost of the final dental and biomedical products. Herein, microwave sintering comes to be an interesting alternative by providing fast heating, high densification, and grain-size control. The aim of this study was to compare the effect of microwave sintering of Y-TZP dental ceramics prepared from a pre-sintered commercial block and produced from powders synthesized in a laboratorial scale by the precipitation route. The synthetized and commercial discs were submitted to microwave sintering at 1450°C and 1350°C for 15, 30, and 60 minutes. Densification, fracture toughness, grain size, and crystalline phase quantification of the sintered groups were evaluated. Both synthetized and commercial groups sintered at 1450°C for 15 and 30 minutes showed the higher densification results (98% TD). XRD quantitative phase analysis indicates that samples present 89% tetragonal and 11% cubic phases, except for the group prepared from coprecipitated powders sintered at 1450°C for 30 minutes, that presented 79% and 21% of tetragonal and cubic phases. The microwave sintering at 1450°C allows hardness and fracture toughness values comparable to conventional sintering.     

Enhanced ionic conductivity of Sm,Gd-doped ceria induced by modification of powder synthesis procedure

Nanostructured Ce_0.85Gd_0.05Sm_0.10O_2?δ powders have been obtained by a classical and a modified Pechini method. The textural parameters of the synthesized powders were evaluated using N₂ adsorption–desorption. X-ray diffraction (XRD) showed that the powders were single phase with fluorite-type structure. The dilatometry measurements evidenced a strong influence of the synthesis procedure of Gd, Sm-co-doped ceria on its sintering behavior. A decrease in powder sintering temperature down to 1200 °C was obtained when Triton X-100 was added into the synthesis reaction mixture. The AC impedance spectroscopy of the sintered pellets was also performed in the 200–800 °C temperature range, in air. The sample prepared using the non-ionic surfactant exhibited higher ionic conductivities and lower activation energies than the sample synthesized by classical Pechini method over the entire investigated temperature range.     

Processing of CaLa2S4 infrared transparent ceramics: A comparative study of HP and FAST/SPS techniques

The densification of CaLa₂S₄ (CLS) powders prepared by combustion method was investigated by the use of Field-Assisted Sintering Technique (FAST) and Hot Pressing (HP). CLS powders were sintered using FAST at 1000°C at different pressures and heating rates and sintered by HP under 120 MPa from 800°C to 1100°C for 6 hours with a heating rate of 10°C/min. Comparison of both techniques was further realized by use of the same conditions of pressure, dwell time, and heating rate. Complementary techniques (XRD, SEM-EDS, density measurements, FTIR spectroscopy) were employed to correlate the sintering processes/parameters to the microstructural/compositional developments and optical transmission of the ceramics. Both sintering techniques produce ceramics with submicrometer grain size and relative density of about 99%. Nevertheless, HP is more suitable to densify CLS ceramics without fragmentation and also reach higher transmission than FAST. Transmission of 40%–45% was measured out of a possible maximum of 69% based on the Fresnel losses in the 8-14 μm window when HP is applied at 1000°C for 6 hours under 120 MPa. In both techniques, ceramics undergo reduction issues that originate from graphitic sintering atmosphere.     

Effect of calcination temperature on the microstructure,composition and properties of nanometer agglomerated 8YSZ powders for plasma spray-physical vapor deposition (PS-PVD) and coatings thereof

Homemade nano-agglomerated powders 8YSZ powders for PS-PVD were prepared by the spray drying, then calcination processes at four different temperatures (500 °C, 700 °C, 900 °C and 1100 °C) were carried out on the spray-dried powders. Checked by laser particle sizer, scanning electron microscope (SEM) and X-ray diffraction (XRD), the physical properties, microstructure and phase constitutions of the calcined powders were investigated. The results show that the size of powders calcined at 500 °C is increased relative to the spray-dried powder, whereas the powders calcined at 700 °C, 900 °C and 1100 °C possess smaller size. The binding force of the primary particles tend to rise with the increase of calcination temperature. When the temperature was up to 900 °C and above, it was found that the sintering neck indicating with strong binding was formed between the primary particles. In parallel, the powders underwent an m-ZrO₂ to t-ZrO₂ transition as the calcination temperature rose. It is also found that the PS-PVD prepared coatings which were obtained by using the above powders undergo a transformation from a feather-like to a dense laminate structure as the calcination temperature rises. It is noteworthy that the coating obtained by the powders calcined at 700 °C have a special three-layer composite structure of near dense surface layer, columnar intermediate layer and dense sub-layer. The composite structural coating has excellent adhesion and thermal shock resistance, with a bonding strength of 81MPa and no major spalling when water quenched 100 cycles at 1100 °C.     

Biocompatibility,physico-chemical and mechanical properties of hydroxyapatite-based silicon dioxide nanocomposites for biomedical applications

High-energy ball milling was employed to prepare carbonated hydroxyapatite/silicon dioxide (CHA/SiO₂) nanocomposites. Then, these nanocomposite powders were sintered at 900 and 1300 °C. XRD technique, FTIR spectroscopy and SEM were employed to examine the structure, molecular structure and microstructure of the sintered nanocomposites samples, respectively. Moreover, their mechanical properties were also measured. Furthermore, in vitro bioactivity and cytotoxicity of these nanocomposites were evaluated. The results indicated that the successive increases in SiO₂ contents led to remarkable enhancement for densification behavior, mechanical properties and in vitro bioactivity of nanocomposites sintered at 900 °C. However, further increase in the sintering temperature to 1300 °C caused dramatic decreases in density and mechanical properties of nanocomposites. On the contrary, better bioactivity behavior was achieved. Amazingly, the obtained results revealed that the sample having the highest content of SiO₂ and sintered at 900 °C had no toxic effects on bone-like cells while, that sintered at 1300 °C exhibited mild cytotoxicity. Based on the variations in the abovementioned properties, these nanocomposites can be used in different biomedical applications.     

Sintering behaviors and properties of porous ceramics derived from artificially cultured diatom frustules

Bimodal porous ceramics with high strength have been fabricated by conventional powder metallurgy utilizing artificially cultured diatom frustules (DFs). The effect of sintering temperature on thermal behaviors, phase transition, and pore structures features of DFs-based porous ceramics is investigated between 800 and 1200°C. The phase evolution of DFs powders is investigated with thermal analysis (DIL and DSC-TG). Phase transition behaviors analyzed with XRD, Raman, and FT-IR spectra confirm the transformation of quartz into cristobalite phases occurs under 1050°C. Sintering under 950°C could bind DFs powders tightly into high strength porous ceramics while maintain the multilayer pore structures simultaneously, having porosity of 56.4%, compressive strength of 15.0 MPa and surface area of 50.9 m²/g, respectively. Slit-shaped microstructures and mesopores (2-50 nm) are observed in DFs-based porous ceramics sintered under 1050°C. Collapse and blockage of pore structures as well as partial fusion of DFs particles happened at the temperature of 1100°C, indicating the presence of diminished multilayers and particle agglomeration.     

Direct synthesis of PMN samples by spray-drying

The processing and characterisation of Pb(Mg_1/3Nb_2/3)O₃ (PMN) materials, obtained either by spray-drying the solution of the precursors or by the conventional “columbite” method, were investigated and the morphological and micro-structural characteristics were compared. The acid solution of ammonium-peroxo-niobium complex, magnesium and lead nitrates was spray-dried and the precursor powder obtained was calcined at different temperatures ranging from 350 to 900 °C. The morphologies and the XRD patterns of the powders were compared. The calcined powders exhibited a pyrochlore phase above 400 °C converting into an almost pure perovskite phase at 800 °C. The powder calcined at 350, 500 and 800 °C were sintered at different temperatures, ranging from 950 to 1150 °C, always resulting in a pure perovskite PMN material. The XRD patterns of as-fired surfaces of samples sintered at 950 and 1050 °C showed an unwanted PbO phase together with the main PMN, nevertheless this secondary phase is not present in the ground surfaces. The high reactivity of sprayed powder is reflected in the formation and densification of pure perovskite PMN material with a faster process as regards the conventional one; in particular samples of about 96% theoretical density were obtained starting from the amorphous powder calcined at low temperature (350 °C) through a reaction sintering process. Furthermore, due to the better flowability of the spray-dried powder, the cold consolidation process is highly improved and no binder addition to powder is necessary.     

Structure and conductivity of NiO/YSZ composite prepared via modified glycine-nitrate process at varying sintering temperatures

Nickel oxide and Yttria-stabilized zirconia (NiO/YSZ) composite is one of the most promising mixed conducting electrode materials in both solid oxide electrolysis cell and solid oxide fuel cell applications. In this study, 50 wt% NiO and 50 wt% YSZ composite was synthesized via a modified glycine-nitrate combustion process (GNP) and the effect of sintering temperatures (1100 °C, 1300 °C and 1500 °C) on its microstructure and electrical properties were investigated. TG/DTA and in-situ high temperature XRD revealed the thermal property behavior and the structural changes of the as-combusted precursor material. For all the samples sintered at different temperatures, room temperature XRD patterns revealed a distinct cubic phases of both YSZ and NiO while SEM images showed a porous microstructure. The total conductivities at 700 °C are 9.87 × 10⁻³, 5.26 × 10⁻³, 4.02 × 10⁻³ S/cm for the 1100, 1300, and 1500 °C with activation energies of 0.1722, 0.3555, and 0.3768 eV, respectively. Conductivity measurements of the different sintered samples revealed that the total conductivities as well as the activation energies are greatly affected by different sintering temperatures.     

Low‐Temperature Sintering of β‐Spodumene Ceramics Using Li2O–GeO2 as a Sintering Additive

Low‐temperature sintering of β‐spodumene ceramics with low coefficient of thermal expansion (CTE) was attained using Li₂O–GeO₂ sintering additive. Single‐phase β‐spodumene ceramics could be synthesized by heat treatment at 1000°C using highly pure and fine amorphous silica, α‐alumina, and lithium carbonate powders mixture via the solid‐state reaction route. The mixture was calcined at 950°C, finely pulverized, compacted, and finally sintered with or without the sintering additive at 800°C–1400°C for 2 h. The relative density reached 98% for the sample sintered with 3 mass% Li₂O–GeO₂ additive at 1000°C. Its Young's modulus was 167 GPa and flexural strength was 115 MPa. Its CTE (from R.T. to 800°C) was 0.7 × 10^?6 K^?1 and dielectric constant was 6.8 with loss tangent of 0.9% at 5 MHz. These properties were excellent or comparative compared with those previously reported for the samples sintered at around 1300°C–1400°C via melt‐quenching routes. As a result, β‐spodumene ceramics with single phase and sufficient properties were obtained at about 300°C lower sintering temperature by adding Li₂O–GeO₂ sintering additive via the conventional solid‐state reaction route. These results suggest that β‐spodumene ceramics sintered with Li₂O–GeO₂ sintering additive has a potential use as LTCC for multichip modules.     

Enhancement of magnetic properties of Ni0.5Zn0.5Fe2O4 nanoparticles prepared by the co-precipitation method

Nano crystalline Ni–Zn ferrites of composition Ni_0.5Zn_0.5Fe₂O₄have been prepared by a chemical co-precipitation method. The powdered samples were sintered at a temperature of 800 °C and 900 °C for three hours. X-ray Diffraction (XRD), Field Emission Scanning Electron Microscopy (FESEM) and Fourier Transform Infrared (FTIR) Spectroscopy were used to study their structural and morphological changes. The enhanced magnetic properties were investigated by using a Vibrating Sample Magnetometer (VSM). The saturation magnetization was found to increase from 73.88 to 89.50 emu/g as a function of sintering temperature making this material useful for high frequency applications. Electromagnetic studies showed sustained values of permittivity up to 1 GHz. These results have been explained on the basis of various models and theories.     

Effects of heat treatment conditions on the structural and magnetic properties of MgCuZn nano ferrite

Mg_0.5Cu_0.05Zn_0.45Fe₂O₄ nanoparticles were prepared through sol–gel method using polyvinyl alcohol as a chelating agent. The as prepared sample was annealed at three different temperatures (500 °C, 700 °C and 900 °C). The phase formation, morphology and magnetic properties with respect to annealing temperature were studied using the characterisation techniques like X-ray diffraction (XRD) as well as Fourier transform infrared spectroscopy (FTIR), field emission scanning electron microscopy (FESEM) and vibrating sample magnetometer (VSM), respectively. The crystallite size and magnetisation showed increasing trend with annealing temperature. The coercivity increased up to a particular annealing temperature and decreased thereafter, indicating transition from single domain to multi domain state with increasing annealing temperature. Further, to know the suitability of the material, as a ferrite core, in multilayer chip inductors, the powder sample annealed at 500 °C was compacted in the form of torroids and sintered at three different temperatures (800 °C, 900 °C and 950 °C). The permeability showed increasing trend with the increase of sintering temperature since the permeability depends on microstructure. The frequency dispersion of permeability, for the sintered samples, demonstrated high frequency stability as well as high operating frequency. The cut-off frequency for the sintered samples 800 °C, 900 °C and 950 °C is 32 MHz, 30.8 MHz and 30.4 MHz, respectively.     

Transparent mullite ceramic from single-phase gel by Spark Plasma Sintering

Monophasic mullite precursors with composition of 3Al₂O₃·2SiO₂ (3:2) were synthesized and then were sintered by Spark Plasma Sintering (SPS) to form transparent mullite ceramics. The precursor powders were calcined at 1100 °C for 2 h. The sintering was carried out by heating the sample to 1450 °C, holding for 10 min. The sintered body obtained a relative bulk density of above 97.5% and an infrared transmittance of 75–82% in wavelength of 2.5–4.3 μm without any additive. When the precursor powders were calcined at below 1100 °C, it was unfavorable for completely eliminating the residual OH, H₂O and organic compound. However, when calcined temperature was too high, it was unfavorable either for full densification due to the absence of viscous flow of amorphous phase. At the same calcined temperature, the transmittance of sintered body was decreased with the increase of the sintering temperature above 1450 °C owing to the elongated grain growth.     

Microstructural evolution and sintering properties of palygorskite nanofibers

In this study, the morphological evolution and sintering properties of the palygorskite nanofibers were studied along with the increase of temperature, using raw palygorskite as materials. The palygorskite powder was calcined at different temperatures in the range of 100°C-1200°C, and the microstructural evolution of the palygorskite nanofibers was investigated by thermogravimetric and differential thermal analysis (TG-DTA), X-ray diffraction (XRD), scanning electron microscopy (SEM), and high-resolution transmission electron microscope (HRTEM). Furthermore, the palygorskite powder was shaped to bars by dry pressing and sintered from 700°C to 1200°C. The properties of the sintered palygorskite were characterized by bending strength, mercury intrusion porosimeter (MIP), and stepwise isothermal dilatometry (SID). The results showed that the morphology of palygorskite nanofibers maintained unchanged till 1000°C. The palygorskite nanofibers molted to bind each other and formed a solid interwoven network structure at 1100°C. Correspondingly, it was shown from the sharply decrease of the sintered palygorskite porosity from 45.46% at 1000°C to 1.82% at 1100°C that the dense sintering of palygorskite started at 1100°C. With the sintering proceeding, some closed micropores fused each other to form bigger opening pores, resulting in a slight increase of porosity at 1200°C. However, the pore size distribution got more uniform and the density of the sintered body increased. So the bending strength of the sintered body reached the maximum of 176.67 Mpa and finally the main crystalline phases of the sintered sample changed to quartz, enstatite, and kyanite. The sintering activation energy of the palygorskite was measured by means of SID with a value of 906.46 kJ·mol⁻¹.     

Synthesis of TiC-TiB2 composite powders from carbon coated TiO2 precursors

Submicron TiC-TiB₂ composite powders were synthesized by carbo/borothermal reductions from a novel carbon coated TiO₂ precursors method. Reactants were also mechanically mixed for comparison. Precursors and conventionally mixed powders were reacted from 1100 to 1500 °C for 2 h in flowing argon at 1 L/min. Phase evolution, thermodynamic analysis, microstructures, and surface areas were characterized by X-ray diffraction (XRD), transmission electron microscope (TEM) and Brunauer-Emmett-Teller (BET) surface area analyzer, respectively. Products synthesized from precursors had high purity of TiC-TiB₂ mixture, fine particle size, narrow size distribution, regular shape, loose agglomeration, and high surface area. Powders with different compositions were also prepared by controlling the ratio between reactants. The sintering tests demonstrated that produced powders can be sintered to a 99.6% relative density using 5 wt% nickel additives at 1550 °C for 2 h in flowing argon atmosphere.     

Effects of powder stoichiometry on the sintering of β-tricalcium phosphate

The impact of weak stoichiometry variations on β-TCP sintering behaviour was studied. β-Tricalcium phosphate (β-TCP) powders were synthesised by chemical precipitation through aqueous solution of diammonium phosphate and calcium nitrate. Excess or deficiency of nitrate salt leads to compositions with Ca/P ratios below or over 1.5. These powders, calcined at various temperatures (800–950 °C), were shaped by slip casting process and sintered at 1100 °C. The microstructure, phase composition, specific surface area and density of powders and sintered compacts were analysed by SEM, XRD, FTIR, BET, Archimedes methods and dilatometry.This study shows that the presence of calcium pyrophosphate or the hydroxyapatite phases affects considerably the physical characteristics of the β-TCP powders and in particular specific surface area and consequently their sinterability.A precise determination of the β-TCP chemical composition after synthesis allows to adapt the calcination temperature of the raw powder in order to obtain a maximum densification of the compact. The beneficial role of small quantity of HA phase inside β-TCP powder on their sinterability was also shown in this work.     

Effect of composition on the structural development and electrical conductivity of NiO-GDC composites obtained by one-step synthesis

NiO-C_0.9Gd_0.1O_1.95 (NiO-GDC) composites obtained using a chemical route (one-step synthesis) were characterized by thermal analysis, X-ray diffraction (XRD), scanning electron microscopy (SEM) and impedance spectroscopy (between 300 and 650 °C in air). Rietveld refinement of XRD data indicated that synthesized powders are ultrafine and the crystallite size of the GDC phase decreases with increasing NiO content. The relative density of sintered samples is influenced by the NiO content, but easily brought to values above 95% after sintering at 1450–1500 °C. NiO-GDC composites exhibited homogeneous phase distribution and grain size often lower than 1 µm. With 30–40 wt% NiO this phase dominates the overall electrical conductivity of NiO-GDC. The combination of grain size, conductivity and microstructural characteristics shows the efficacy of the adopted processing route to obtain high quality Ni-GDC cermet precursors.