Development and application of a multi-axis dynamometer for measuring grip force

Objective: This paper describes the development and application of a novel multi-axis hand dynamometer for quantifying 2D grip force magnitude and direction in the flexion-extension plane of the fingers. Methods: A three-beam reconfigurable form dynamometer, containing two active beams for measuring orthogonal forces and moments regardless of point of force application, was designed, fabricated and tested. Maximum grip exertions were evaluated for 16 subjects gripping cylindrical handles varying in diameter. Results: Mean grip force magnitudes were 231 N (SD = 67.7 N), 236 N (72.9 N), 208 N (72.5 N) and 158 N (45.7 N) for 3.81 cm, 5.08 cm, 6.35 cm and 7.62 cm diameter handles, respectively. Grip force direction rotated clockwise and the centre of pressure moved upward along the handle as handle diameter increased. Conclusions: Given that the multi-axis dynamometer simultaneously measures planar grip force magnitude and direction, and centre of pressure along the handle, this novel sensor design provides more grip force characteristics than current sensor designs that would improve evaluation of grip characteristics and model-driven calculations of musculoskeletal forces from dynamometer data.     

A new method for estimating hand internal loads from external force measurements

This study examines using force vectors measured using a directional strain gauge grip dynamometer for estimating finger flexor tendon tension. Fifty-three right-handed participants (25 males and 28 females) grasped varying-sized instrumented cylinders (2.54, 3.81, 5.08, 6.35 and 7.62 cm diameter) using a maximal voluntary power grip. The grip force vector magnitude and direction, referenced to the third metacarpal, was resolved by taking two orthogonal grip force measurements. A simple biomechanical model incorporating the flexor tendons was used to estimate long finger tendon tension during power grip. The flexor digitorum superficialis and the flexor digitorum profundus were assumed to create a moment about the metacarpal phalange (MCP) joint that equals and counteracts a moment around the MCP joint measured externally by the dynamometer. The model revealed that tendon tension increased by 130% from the smallest size handle to the largest, even though grip force magnitude decreased 36% for the same handles. The study demonstrates that grip force vectors may be useful for estimating internal hand forces.     

A new method for estimating hand internal loads from external force measurements

This study examines using force vectors measured using a directional strain gauge grip dynamometer for estimating finger flexor tendon tension. Fifty-three right-handed participants (25 males and 28 females) grasped varying-sized instrumented cylinders (2.54, 3.81, 5.08, 6.35 and 7.62 cm diameter) using a maximal voluntary power grip. The grip force vector magnitude and direction, referenced to the third metacarpal, was resolved by taking two orthogonal grip force measurements. A simple biomechanical model incorporating the flexor tendons was used to estimate long finger tendon tension during power grip. The flexor digitorum superficialis and the flexor digitorum profundus were assumed to create a moment about the metacarpal phalange (MCP) joint that equals and counteracts a moment around the MCP joint measured externally by the dynamometer. The model revealed that tendon tension increased by 130% from the smallest size handle to the largest, even though grip force magnitude decreased 36% for the same handles. The study demonstrates that grip force vectors may be useful for estimating internal hand forces.     

Evaluation of handles in a maximum gripping task

Various hook handles were tested to evaluate the effect of handle design characteristics on subjective discomfort ratings and phalange forces in a maximum gripping task. A force glove system with 12 thin force sensitive resistor (FSR) sensors was used to measure phalange forces on the hook handles. Thirty subjects (15 males and 15 females) were tested, and generally subjects preferred 30 or 37 mm (the latter for large handed males) double frustrum handles followed by 30 mm oval handles, whereas overall they showed less preference for 37 mm oval handles and 45 mm double frustrum handles. The phalange force was more related to handle shape than to handle size in this study, i.e. the individual phalange forces on oval handles were about 8% higher than those on double frustum handles. The force distributions in the maximum gripping task showed significant differences in finger and phalange forces, in the order of middle, index, ring, and little fingers and distal, middle, and proximal phalanges from the highest to the lowest forces. The findings of this study may provide guidelines for designing double frustum handles for satisfying user's preference and oval handles for obtaining high phalange forces in a maximum gripping task.     

Evaluation of handles in a maximum gripping task

Various hook handles were tested to evaluate the effect of handle design characteristics on subjective discomfort ratings and phalange forces in a maximum gripping task. A force glove system with 12 thin force sensitive resistor (FSR) sensors was used to measure phalange forces on the hook handles. Thirty subjects (15 males and 15 females) were tested, and generally subjects preferred 30 or 37?mm (the latter for large handed males) double frustrum handles followed by 30?mm oval handles, whereas overall they showed less preference for 37?mm oval handles and 45?mm double frustrum handles. The phalange force was more related to handle shape than to handle size in this study, i.e. the individual phalange forces on oval handles were about 8% higher than those on double frustum handles. The force distributions in the maximum gripping task showed significant differences in finger and phalange forces, in the order of middle, index, ring, and little fingers and distal, middle, and proximal phalanges from the highest to the lowest forces. The findings of this study may provide guidelines for designing double frustum handles for satisfying user's preference and oval handles for obtaining high phalange forces in a maximum gripping task.     

Inward torque and high-friction handles can reduce required muscle efforts for torque generation

OBJECTIVE: The effects of handle friction and torque direction on muscle activity and torque are empirically investigated using cylindrical handles. BACKGROUND: A torque biomechanical model that considers contact force, friction, and torque direction was evaluated using different friction handles. METHODS: Twelve adults exerted hand torque in opposite directions about the long axis of a cylinder covered with aluminum or rubber while grip force, torque, and finger flexor electromyography (EMG) were recorded. In addition, participants performed grip exertions without torque, in which they matched the EMG level obtained during previous maximum torque exertions, to allow us to determine how grip force was affected by the absence of torque. RESULTS: (a) Maximum torque was 52% greater for the high-friction rubber handle than for the low-friction aluminum handle. (b) Total normal force increased 33% with inward torque (torque applied in the direction fingertips point) and decreased 14% with outward torque (torque in the direction the thumb points), compared with that with no torque. Consequently, maximum inward torque was 45% greater than maximum outward torque. (c) The effect of torque direction was greater for the high-friction rubber handle than for the low-friction aluminum handle. CONCLUSION: The results support the proposed model, which predicts a large effect of torque direction when high-friction handles are gripped. APPLICATION: Designing tasks with high friction and inward rotations can increase the torque capability of workers of a given strength, or reduce required muscle activities for given torque exertions, thus reducing the risk of fatigue and musculoskeletal disorders.     

Spinal stresses in simulated raking with various rake handles

Five young male subjects performed a simulated raking task by pushing and pulling 14 different rake handles at 60 N and 110 N simulated soil resistance in a random order. The raking action was performed at a self-selected uniform pace over a 60 cm stroke length with initial, middle and final phases marked. During this action the raking force and angle of the rake was measured by a load cell and a potentiometer respectively. The posture was recorded with a video cassette recorder. The posture and force values were used for the determination of the spinal compression load. In rake pulling the 13 modified rake handles generated a spinal compression of only 20% to 50% of the straight handle, whereas in rake pushing the modified handles generated compression up to five times that of the straight handle. The compression generated with the straight handle never reached the action limit, whereas those of the 13 modified handles rarely stayed within the action limit. Therefore, a straight handle is considered the handle of choice.     

Power hand tool vibration effects on grip exertions

Operation of vibrating power hand tools can result in excessive grip force, which may increase the risk of cumulative trauma disorders in the upper extremities. An experiment was performed to study grip force exerted by 14 subjects operating a simulated hand tool vibrating at 9.8 m/s² and 49 m/s² acceleration magnitudes, at 40 Hz and 160 Hz frequencies, with vibration delivered in three orthogonal directions, and with 1.5kg and 3.0kg load weights. Average grip force increased from 25.3 N without vibration to 32.1 N (27%) for vibration at 40 Hz, and to 27.1N (7%) for vibration at 160 Hz. Average grip force also increased from 27.4 N at 9.8 m/s² acceleration to 31.8 N (16%) at 49m/s². Significant interactions between acceleration x frequency, and frequency x direction were also found. The largest average grip force increase was from 25.3N without vibration to 35.8N (42%) for 40 Hz and 49 m/s² vibration. The magnitude of this increase was of the same order as for a two-fold increase in load weight, where average grip force increased from 22.5N to 35.0N (56%). A second experiment studied hand flexor and extensor muscle responses using electromyography for five subjects holding a handle vibrating at 8 m/s² using ISO weighted acceleration, with frequencies of 20 Hz, 40 Hz, 80 Hz and 160 Hz, and grip forces of 5%, 10% and 15% of maximum voluntary contraction. Muscle responses were greatest at frequencies where grip force was affected, indicating that the tonic vibration reflex was the likely cause of increased grip exertions.     

Effects of handle orientation,gloves, handle friction and elbow posture on maximum horizontal pull and push forces

Biomechanical models were evaluated for effects of handle orientation, handle material, gloves and arm posture on maximal pull/push force. Eight healthy subjects performed maximum pull/push exertions on handles with two different orientations and two different surface materials, using bare hand and two types of glove as well as two arm postures. The empirical data supported the proposed biomechanical models: Pull/push forces for the bare hand on a rubber handle decreased 10% when the handle was parallel to the pull/push direction, compared with when perpendicular to it. For parallel handles, pull/push forces further decreased with decreasing hand–handle friction coefficient (simulated by different handle materials and gloves). Pull force exerted by the bare hand was 29% greater when the elbow was extended than when flexed. Pull force was greater than push force (with bare hand and flexed elbow). The biomechanical models suggest that friction between the hand and handle limits pull/push forces for parallel handles. Elbow strength may be responsible for decreased pull force for the flexed elbow posture and decreased force for pull compared with push in the postures examined.

Statement of Relevance: Biomechanical models presented in this paper provide insights for causes of upper extremity strength limitations during pull/push tasks. Findings in this paper can be used directly in the design of workstation and objects to reduce fatigue and risk of musculoskeletal disorders.     

IEA Newsletter

Five grip spans (45 to 65 mm) were tested to evaluate the effects of handle grip span and user's hand size on maximum grip strength, individual finger force and subjective ratings of comfort using a computerised digital dynamometer with independent finger force sensors. Forty-six males participated and were assigned into three hand size groups (small, medium, large) according to their hands' length. In general, results showed the 55- and 50-mm grip spans were rated as the most comfortable sizes and showed the largest grip strength (433.6 N and 430.8 N, respectively), whereas the 65-mm grip span handle was rated as the least comfortable size and the least grip strength. With regard to the interaction effect of grip span and hand size, small and medium-hand participants rated the best preference for the 50- to 55-mm grip spans and the least for the 65-mm grip span, whereas large-hand participants rated the 55- to 60-mm grip spans as the most preferred and the 45-mm grip span as the least preferred. Normalised grip span (NGS) ratios (29% and 27%) are the ratios of user's hand length to handle grip span. The NGS ratios were obtained and applied for suggesting handle grip spans in order to maximise subjective comfort as well as gripping force according to the users' hand sizes. In the analysis of individual finger force, the middle finger force showed the highest contribution (37.5%) to the total finger force, followed by the ring (28.7%), index (20.2%) and little (13.6%) finger. In addition, each finger was observed to have a different optimal grip span for exerting the maximum force, resulting in a bow-contoured shaped handle (the grip span of the handle at the centre is larger than the handle at the end) for two-handle hand tools. Thus, the grip spans for two-handle hand tools may be designed according to the users' hand/finger anthropometrics to maximise subjective ratings and performance based on this study. Results obtained in this study will provide guidelines for hand tool designers and manufacturers for designing grip spans of two-handle tools, which can maximise handle comfort and performance.     

Male torque strength in simulated oil rig tasks: the effects of grease-smeared gloves and handle length, diameter and orientation.

This paper examines the effects of two glove conditions and selected handle and task characteristics on tightening (clockwise) torques on cylindrical handles in simulated oil rig tasks. Ten males exerted MVC torques with the right hand on nine handles with different length-diameter combinations (3.8, 7.6, and 12.7 cm in length with 3.8, 6.7, and 8.4 cm in diameter) with dry and grease-smeared gloves in two orientations. The results showed a 50% reduction of torque when using grease-smeared glove compared to dry glove; a 15% increase with the long handle compared to the short one; a 25% increase with the medium diameter handle compared to the small one; and a 12% increase with the horizontally oriented handle compared with the vertical one. There were important interaction effects also.     

Hand tool handle size and shape determination based on hand measurements using a contour gauge

The purpose of this study is to provide a novel approach to tool handle design and development based on measurements of hand shape using a contour gauge. In general, traditional design techniques, designing based on anthropometric data, and derived mathematical models do not incorporate enough subject data to design a customized product. First, anthropometric measurements on the right hand of 60 participants were collected with a contour gauge to manufacture matching handles. A curved handle fitting the human hand was constructed with common computer‐aided design software, and cylindrical handles and elliptical handles were added for comparison. All of the handles were used to record the participants' grip force to evaluate the operating efficiency of the handles. Finally, the participants completed a comfort‐rating questionnaire. The results show that contours based on the hand provided the highest operating performance and the best overall comfort‐rating compared to cylindrical handles and elliptical cylindrical handles. The newly developed handles in the grip force tasks have the highest push performance and the best comfort ratings compared to traditional cylindrical and elliptical handles. The developed handles could provide the hand tool industry information on developing and manufacturing many other similar handle designs (such as those for saws and electric screwdrivers).     

Measurement of coupling forces at the power tool handle-hand interface

This study explored a low-cost system for measurement of coupling forces imposed by the hand on a handle under static and dynamic conditions, and its feasibility for applications to hand-held power tools. The properties of thin-film, flexible and trim-able resistive sensors (FlexiForce) were explored in view of their applicability for measurements of the hand-handle interface forces. The sensors showed very good linearity, while considerable differences were evident in the sensitivity amongst different sensors. The appropriate locations of the sensors on the handle surface were subsequently determined on the basis of the hand-handle geometry and reported force distributions. The validity of the measurement system was investigated for measuring the hand grip and push forces with eight subjects grasping five different stationary instrumented handles (cylindrical: 32, 38 and 43 mm diameter; and elliptical: 32 × 38 and 38 × 44 mm) considering two different positions of the sensors on the handle. The validity of the measurement system was also investigated under vibration for the 38 and 43 mm diameter cylindrical handles. The results showed good linearity and repeatability of the sensors for all subjects and handles under static as well as vibration conditions, while the sensors' outputs differed for each handle. The feasibility of the measurement system was also examined for measurements of hand forces on a power chisel hammer handle. The evaluations were conducted with three subjects grasping the power chisel handle under stationary as well as vibrating conditions, and different combinations of hand grip, push and coupling forces. The measurements revealed very good correlations between the hand forces estimated from the FlexiForce sensors and the reference values for the stationary as well as the vibrating tool.Relevance to industryThe measurement of hand-handle interface forces is vital for assessing the hand-transmitted vibration exposure and musculoskeletal loads. The low cost and flexible sensors, proposed in the study, could be conveniently applied to the curved surfaces of real power tool handles in the field to measure hand grip and push forces, and the forces exerted on the palm and the fingers. The most significant benefits of the sensors lie with its minimal cost and applicability to the real tool handles.     

Multi-digit maximum voluntary torque production on a circular object

Individual digit-tip forces and moments during torque production on a mechanically fixed circular object were studied. During the experiments, subjects positioned each digit on a 6-dimensional force/moment sensor attached to a circular handle and produced a maximum voluntary torque on the handle. The torque direction and the orientation of the torque axis were varied. From this study, it is concluded that: (1) the maximum torque in the closing (clockwise) direction was larger than in the opening (counter clockwise) direction; (2) the thumb and little finger had the largest and the smallest share of both total normal force and total moment, respectively; (3) the sharing of total moment between individual digits was not affected by the orientation of the torque axis or by the torque direction, while the sharing of total normal force between the individual digit varied with torque direction; (4) the normal force safety margins were largest and smallest in the thumb and little finger, respectively.     

Multi-digit maximum voluntary torque production on a circular object

Individual digit-tip forces and moments during torque production on a mechanically fixed circular object were studied. During the experiments, subjects positioned each digit on a 6-dimensional force/moment sensor attached to a circular handle and produced a maximum voluntary torque on the handle. The torque direction and the orientation of the torque axis were varied. From this study, it is concluded that: (1) the maximum torque in the closing (clockwise) direction was larger than in the opening (counter clockwise) direction; (2) the thumb and little finger had the largest and the smallest share of both total normal force and total moment, respectively; (3) the sharing of total moment between individual digits was not affected by the orientation of the torque axis or by the torque direction, while the sharing of total normal force between the individual digit varied with torque direction; (4) the normal force safety margins were largest and smallest in the thumb and little finger, respectively.     

Measurement of handle forces for crimping connectors and cutting cable in the electric power industry

Overhead and underground line work in the electric power industry is physically very strenuous and can expose workers to musculoskeletal disorders (MSDs), particularly in the upper extremity. Crimping compression connectors—such as sleeve connectors and lugs—and cutting cables are two of the most frequent tasks that line workers perform. Line workers at many utilities in the US crimp connectors and cut cable with long-handled manual tools. However, the actual magnitude of the forces applied to the handles of these tools is not known. The objectives of this laboratory study were to measure the forces applied to the handles of a manual press and a manual cutter in order to connect typical wire gauges and cut common cables, respectively. The handles of the manual press and cutter were attached to the drive cylinder and load cell of an Instrom Material Testing System, and peak forces exerted against the handles were measured. Results showed that the outer die of the manual press required about 50% more handle force than crimping connectors with the inner die location. The peak handle forces required to cut aluminum conductor cable as large as 2 cm diameter exceeded 500 N and were about 200 N greater than the peak forces to compress connectors manually. When the peak force data were compared to strength capabilities reported in the literature, less than 1% of the general population was found to have the maximum strength to manually make one crimp on a common overhead connector. Less than 1% and approximately 50% of the female and male general population, respectively, were found to have the maximum strength to manually cut a cable with a 2 cm diameter conductor. Handle force data from this study provide a biomechanical framework for explaining how the job demands of overhead and underground line workers could possibly cause MSDs.

Relevance to industry

Electric power utilities can review their work practices and tools in order to determine whether they can reduce the exposure of their workers to risk factors of MSDs, as well as reduce their cost of health care. Manufacturers of crimping and cutting tools can use the experimental approach in this study to measure the external forces required for their respective tools and then set quantitative force benchmarks to improve the design of their tools.     

The natural angle between the hand and handle and the effect of handle orientation on wrist radial/ulnar deviation during maximal push exertions

The purpose of this experiment was to quantify the natural angle between the hand and a handle, and to investigate three design factors: handle rotation, handle tilt and between-handle width on the natural angle as well as resultant wrist radial/ulnar deviation (‘RUD’) for pushing tasks. Photographs taken of the right upper limb of 31 participants (14 women and 17 men) performing maximal seated push exertions on different handles were analysed. Natural hand/handle angle and RUD were assessed. It was found that all of the three design factors significantly affected natural handle angle and wrist RUD, but participant gender did not. The natural angle between the hand and the cylindrical handle was 65 ± 7°. Wrist deviation was reduced for handles that were rotated 0° (horizontal) and at the narrow width (31 cm). Handles that were tilted forward 15° reduced radial deviation consistently (12–13°) across handle conditions.

Practitioner summary: Manual materials handling (MMH) tasks involving pushing have been related to increased risk of musculoskeletal injury. This study shows that handle orientation influences hand and wrist posture during pushing, and suggests that the design of push handles on carts and other MMH aids can be improved by adjusting their orientation to fit the natural interface between the hand and handle.     

Evaluation of handle design characteristics in a maximum screwdriving torque task

The purpose of this study was to evaluate the effects of screwdriver handle shape, surface material and workpiece orientation on torque performance, finger force distribution and muscle activity in a maximum screwdriving torque task. Twelve male subjects performed maximum screw-tightening exertions using screwdriver handles with three longitudinal shapes (circular, hexagonal and triangular), four lateral shapes (cylindrical, double frustum, cone and reversed double frustum) and two surfaces (rubber and plastic). The average finger force contributions to the total hand force were 28.1%, 39.3%, 26.5% and 6.2%, in order from index to little fingers; the average phalangeal segment force contributions were 47.3%, 14.0%, 20.5% and 18.1% for distal, middle, proximal and metacarpal phalanges, respectively. The plastic surface handles were associated with 15% less torque output (4.86 Nm) than the rubber coated handles (5.73 Nm). In general, the vertical workpiece orientation was associated with higher torque output (5.9 Nm) than the horizontal orientation (4.69 Nm). Analysis of handle shapes indicates that screwdrivers designed with a circular or hexagonal cross-sectional shape result in greater torque outputs (5.49 Nm, 5.57 Nm), with less total finger force (95 N, 105 N). In terms of lateral shape, reversed double frustum handles were associated with less torque output (5.23 Nm) than the double frustum (5.44 Nm) and cone (5.37 Nm) handles. Screwdriver handles designed with combinations of circular or hexagonal cross-sectional shapes with double frustum and cone lateral shapes were optimal in this study.     

The effect of handle height and cart load on the initial hand forces in cart pushing and pulling

The objective of this study was to measure the three-dimensional hand forces people exert to initiate a cart push or pull for two cart loads: 73 and 181 kg, and three handle heights: knuckle, elbow, and shoulder heights. The cart used was equipped with 15.24 cm (6 in) diameter wheels. The floor was covered with carpet tiles. The laboratory-measured hand force exertions were compared to the minimum forces needed to push/pull the cart under the same conditions and to the psychophysical initial push/pull force limits. For pushing and pulling, the measured anterior-posterior hand forces were 2–2.4 times the minimum required forces. For the heavier cart load, lower forces were applied as handle height increased. Pull forces were 7% higher than push forces. The smallest vertical forces were measured at elbow height. Strength capability and gender did not have an effect on the applied forces. The mean strength percentile for the male sample was 64%, while the mean strength percentile for the female sample was 13% as determined from the Adjusted Torso Lift Strength Test and population strength data for this test. The comparison with the psychophysical limits indicated that the tasks were well within the maximum acceptable initial forces for males, but not for females.     

The evaluation of force exertions and muscle activities when operating a manual guided vehicle

A manual guided vehicle (MGV) is used to handle heavy materials in thin film transistor-liquid crystal display (TFT-LCD) manufacturing clean rooms. This study focuses on evaluating the force exertions and muscle activities in MGV operations. The independent variables include gender, force direction, handle height, load handled and wheel diameter of the MGV. The results show the force direction, handle height and load handling effects are significant in most measures except for F_ending (the peak force required to stop the MGV) and the EMG of the anterior deltoid. The wheel diameter had a significant effect on F_initial (the peak force required to move the MGV) and F_ending responses. Gender did not significantly effect any measures. Moreover, the pushing and pulling force is less at 115 cm handle height than at 101.5 cm and 88 cm handle heights. Using 15.3 cm (6 inch) diameter wheels requires less force than 20.3 cm (8 inch) diameter wheels because the two front wheels are fixed and the two rear wheels are rotatable. The design implications are discussed.