NUMERICAL DESIGN OF EFFICIENT SLOTTED FIN SURFACE BASED ON THE FIELD SYNERGY PRINCIPLE

In this article, a numerical investigation of the flow and heat transfer in a three-row finned-tube heat exchanger is conducted with a three-dimensional laminar conjugated model. Four types of fin surfaces are studied; one is the whole plain plate fin, and the other three are of slotted type, called slit 1, slit 2, and slit 3. All four fin surfaces have the same global geometry dimensions. The three slotted fin surfaces have the same numbers of strips, which protrude upward and downward alternatively and are positioned along the flow direction according to the rule of “front coarse and rear dense.” The difference in the three slotted fins is in the degree of “coarse” and “dense” along the flow direction. Numerical results show that, compared to the plain plate fin, the three types of slotted fin all have very good heat transfer performance in that the percentage increase in heat transfer is higher than that in the friction factor. Among the three slotted fin surfaces, slit 1 behaves the best, followed by slit 2 and slit 3 in order. Within the Reynolds number range compared ( from 2,100 to 13,500), the Nusselt number of slit 1 is about 112–48% higher than that of the plain plate fin surface under the identical pumping constraint. An analysis of the essence of heat transfer enhancement is conducted from the field synergy principle, which says that the reduction of the intersection angle between the velocity and the temperature gradient is the basic mechanism for enhancing convective heat transfer. It is found that for the three comparison constraints the domain-average synergy angle of slit 1 is always the smallest, while that of the plain plate fin is the largest, with slit 2 and slit 3 being somewhat in between. The results of the present study once again show the feasibility of the field synergy principle and are helpful to the development of new types of enhanced heat transfer surfaces.     

Numerical study on a slit fin-and-tube heat exchanger with longitudinal vortex generators

A 3-D numerical simulation is performed on laminar heat transfer and flow characteristics of a slit fin-and-tube heat exchanger with longitudinal vortex generators. Heat transfer enhancement of the novel slit fin mechanism is investigated by examining the effect of the strips and the longitudinal vortices. The structure of the slit fin is optimized and analyzed with field synergy principle. The result coincides with the guideline ‘front coarse and rear dense’. The heat transfer and fluid flow characteristics of the slit fin-and-tube heat exchanger with longitudinal vortex generators are compared with that of the heat exchanger with X-shape arrangement slit fin and heat exchanger with rectangular winglet longitudinal vortex generators. It is found that the Colburn j-factor and friction factor f of the novel heat exchanger with the novel slit fin is in between them under the same Reynolds number, and the factor j/(f^1/3) of the novel heat exchanger increased by 15.8% and 4.2%, respectively.     

The performance of a new gas to gas heat exchanger with strip fin

A compact gas to gas heat exchanger needs large heat transfer areas on both fluid sides. This can be realised by adding secondary surfaces. The secondary surfaces are plate fin, strip fin, and louvered fin, etc. The fins extend the heat transfer surfaces and promote turbulence.This paper presents a gas to gas heat exchanger with strip fins. The heat exchanger design and construction are based on a method to seal rectangular strip fins in slots in opposite walls of a rectangular pipe. Fins are fixed and sealed to the walls simultaneously by high temperature brazing of glass mixed with metals in a furnace. The additional advantage of glass is that it forms a coating on the heat transfer surface to protect the surface from corrosion.A number of measurements were carried out to test the performance of this heat exchanger. Not surprisingly, the measurement results indicate that heat transfer coefficient and pressure drop increase with the ratio of heat transfer area to volume (fin density). Colburn factor and friction factor versus Reynolds number are presented.     

Optimum Profiles for Asymmetrical Longitudinal Fins in Annular Ducts

In the present work the geometry of annular ducts with asymmetrical longitudinal fins is optimized in order to enhance the heat transfer under laminar coolant flow conditions. The heat transferred is also maximized for a given amount of material or hydraulic resistance. Polynomial profiles are assigned to the two lateral fin surfaces. Velocity and temperature distributions on the annular duct cross section are determined with the help of a finite-element model. A global heat transfer coefficient and an equivalent Nusselt number are then calculated. Lastly, optimum asymmetrical fins obtained by means of a genetic algorithm are shown for different situations and their performance is compared with those of optimum symmetrical fins.     

Fin Pattern Effects on Air-Side Heat Transfer and Friction Characteristics of Fin-and-Tube Heat Exchangers with Large Number of Large-Diameter Tube Rows

Air-side heat transfer and friction characteristics of nine kinds of fin-and-tube heat exchangers, with a large number of tube rows (6, 9, and 12, respectively) and large diameter of tubes (18 mm), are experimentally investigated. The test samples consist of three types of fin configurations: plain fin, slit fin, and fin with delta-wing longitudinal vortex generators. The working fluid in the tube is steam. Results show that when the number of tube is larger than 6, the heat transfer and friction performance for three kinds of fins is independent of the number of tube rows, and slit fin provides higher heat transfer and pressure drop than the other two fins. The heat transfer and friction factor correlations for all the heat exchangers were acquired with Reynolds numbers ranging from 4000 to 10000. The air-side performance of heat exchangers with plain fin, slit fin, and longitudinal vortex-generator fin were evaluated under three sets of criteria, and the results showed that the heat exchanger with slit fin has better performance than that with vortex-generator fin, especially at high Reynolds numbers.     

基于遗传算法的燃气轮机叶片内部柱肋蒸汽冷却通道的优化分析

针对叶片尾缘内部柱肋冷却方式进行数值仿真和优化分析。采用CFX软件进行数值仿真计算,建立圆形柱肋、水滴形柱肋和正方形柱肋3种柱肋形状下,不同柱肋间距的矩形通道模型,验证数值模型的正确性以及网格无关性。分析了顺排和叉排的排列方式下,柱肋形状和柱肋间距对下底面努塞尔数以及整个通道内压力损失的影响,最后通过MATLAB的遗传算法对仿真结果进行优化。研究表明：柱肋模型中,横向和纵向柱肋间距最小时,换热效果最佳,压力损失最大;在顺排和叉排中,正方形柱肋对通道的换热强度的提升效果最明显,圆形柱肋提升效果最小。     

CFD Analysis of Steady Laminar Natural Convection Heat Transfer from a Pin Finned Isothermal Vertical Plate

Heat transfer behavior with both the conductive and nonconductive fins have been analyzed by examining variations of the local and average Nusselt numbers in two‐dimensional flow. The main objective of this study is to quantify and compare the natural convection heat transfer enhancement of fin array with different fin aspect ratio and at different angles of inclination. It is found that significant heat transfer augmentation is obtained for both conductive and nonconductive fins. For conductive fins 20% higher augmentation factor is obtained when the fin aspect ratio is 6, angle of inclination is 60° and the pitch‐to‐length ratio is 0.2. For nonconductive fins, 10% higher augmentation factor is obtained when fin aspect ratio is 8, angle of inclination is 45° and pitch‐to‐length ratio at 0.5. A general correlation has been developed to predict the average Nusselt number and heat transfer augmentation factor for conductive and nonconductive fin arrays as a function of different fin configurations.     

Application of Combined Enhanced Techniques for Design of Highly Efficient Air Heat Transfer Surface

In order to reduce the size and cost of heat exchangers, an air-side wavy fin-and-tube heat transfer surface with three-row tubes needs to be replaced by two-row tubes with some appropriate enhancing techniques. The major purpose of the present paper is to search for such new structure by numerical simulation. First, longitudinal vortex generators of Delta-winglet type are tried. The influence of number and of arrangement of the winglets on the performance of the heat transfer surface is studied in detail. The numerical results show that the fin with two winglets aligned spanwise in the front and rear of each tube (Fin W6) has higher heat transfer capability than other enhanced structures with vortex generators, but it still unable to meet the heat transfer requirement. Then a combination design of the longitudinal vortex generator with slotted protruding parallel strips is proposed and different variations of their arrangement are tried. Finally we come to such a combination (C3), which is based on Fin W6 with additional eight protruding strips situated at five positions (grouped by 1, 2, 2, 2, and 1) along the flow direction. Fin C3 can satisfy the requirements for heat transfer rate of the original wavy fin of three-row tubes with a mild increase in pressure drop, and its volume and material reduce to about 67% of the original one.     

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In this study, fully developed laminar flow and convective heat transfer in an internally finned tube heat exchanger are investigated numerically. The flow is assumed to be both hydrodynamically and thermally developed with uniform outside wall temperature. Parameters of the thickness, length, and number of fins and thermal conductivity ratio between fin and working fluid are varied to obtain the friction factor as well as Nusselt number. The results show that the heat transfer improves significantly if more fins are used; however, the pressure drop turns out to be large in this heat exchanger. In addition, it is found that the emergence of closed-loop isotherms between the areas of two neighboring fins leads to heat transfer enhancement in the internally finned tube. When the fin number is smaller than 14, there appears a maximum Nusselt number at about 0.8 of the dimensionless fin length. Finally, an experiment is conducted to verify the numerical results.     

Experimental Study on Heat Transfer and Pressure Drop Characteristics of Four Types of Plate Fin－and－TUbe Heat Exchanger Surfaces

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Laminar Free Convection Around a Horizontal Cylinder with External Longitudinal Fins

The numerical solution of the laminar free convection of air around a horizontal cylinder with external longitudinal fins has been reported in this paper. The cylinder surface as well as the surfaces of each fin were assumed to be at a uniform temperature. The fluid drawn over a large angular domain moves out through a narrow, almost vertical strip known as plume, the thickness of which reduces with increasing buoyancy. The heat transfer increases with an increase in Grashof number, the number of fins, and fin length. For a constant fin surface, more fins of lower length result in a better heat transfer for Gr beyond about 10 ³ .     

Electrohydrodynamic Induced Flow and Heat Transfer in Vertical Channel with Fin Array Attached

Electrohydrodynamic heat transfer enhancement of natural convection inside the finned vertical channels is investigated via a computational fluid dynamics technique. The interactions between electric field, flow field, and temperature field are numerically determined. Flow and heat transfer enhancements are significantly influenced at low Rayleigh number. The effect of electrode arrangement and number of electrodes to the average velocity and Nusselt number are expressed. An optimum inclined angle of the channel is recommended. Relation between the number of fins and fin length to the augmented flow and heat transfer is also analyzed.     

Electrohydrodynamic enhancement of heat transfer in vertical fin array using computational fluid dynamics technique

Electrohydrodynamic enhanced heat transfer of the natural convection inside an enclosure with a vertical fin array is numerically investigated via a computational fluid dynamics technique. The parameters considered in a numerical modeling are supplied voltage, Rayleigh number, inclined angle, number of electrodes, electrode arrangement, number of fins, and fin length. The results reveal that the flow and heat transfer enhancements are significantly dependent on the number and position of electrodes around the fins. Moreover, the heat transfer coefficient is substantially improved by the electric field especially at the large number of fins and the long fin length.     

Effect of fins on forced convection heat transfer around a tube in an aligned‐arranged tube bundle

The effect of fins on heat transfer around a tube in an aligned‐arranged tube bundle was investigated experimentally, and the obtained results were compared for three arrangements, i.e., single tube, single tube row, and staggered‐arrangement. It was found from the experiment that the effect of fins begins to appear in an aligned‐arrangement with larger fin spacing than in a staggered‐arrangement. The degradation in the local heat transfer coefficient due to fins can be recognized not only on the rear region of the tube, as observed in other arrangements, but also on the frontal region. As a result of this phenomenon, the degradation in the average heat transfer coefficient in an aligned‐arrangement becomes larger than in other arrangements with the same fin spacing. © 2005 Wiley Periodicals, Inc. Heat Trans Asian Res, 34(8): 555–563, 2005; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.20091     

Single-Phase Cryogenic Flow and Heat Transfer Through Microscale Pin Fin Heat Sinks

Single-phase heat transfer and pressure drop of liquid nitrogen in microscale heat sinks are studied experimentally in this paper. Effects of geometrical variations are characterized on the thermofluidic performance of staggered microscale pin fin heat sinks. Pitch-to-diameter ratio and aspect ratio of the micro pin fins are varied. The pin fins have square shape with 200 or 400 μm width and are oriented at 45 degrees to the flow direction. Thermal performance of the heat sinks is evaluated for Reynolds numbers (based on pin fin hydraulic diameter) from 108 to 570. Results are presented in a nondimensional form in terms of friction factor, Nusselt number, and Reynolds number and are compared with the predictions of existing correlations in the literature for micro pin fin heat sinks. Comparison of flow and heat transfer performance of the micro pin fin heat sinks reveals that at a particular critical Reynolds number of ～250, pin fin heat sinks with the same aspect ratio but larger pitch ratio show a transition in both friction factor and Nusselt number. In order to better characterize this transition, visualization experiments were performed with the Fluorinert PF5060 using an infrared camera. At the critical Reynolds number, for the larger pitch ratio pin fin heat sink, surface thermal intensity profiles suggest periodic flapping of the flow behind the pin fins at a Strouhal number of 0.227.     

A computational fluid dynamics modeling of natural convection in finned enclosure under electric field

Numerical modeling of the electric field effect on natural convection in the square enclosures with single fin and multiple fins is investigated. The interactions between electric, flow, and temperature fields are analyzed using a computational fluid dynamics technique. The parameters considered are the supplied voltage, Rayleigh number, size of enclosure, electrode arrangement, number of fins, and fin length. It can be concluded that the flow and heat transfer enhancements are the decreasing function of Rayleigh number. Moreover, the heat transfer coefficient is substantially improved by the electric field effect especially at the high number of fins and long fin length. Surprisingly, the maximum average velocity and heat transfer enhancement occur at the different electrode arrangements for the single fin and multiple fins.     

Thermal performance analysis of a tube finned surface

The present work submits an experimental work on the heat transfer and friction loss characteristic, employing a tube finned heating surface kept at a constant temperature in a rectangular channel. The tube fins attached on the surface (o.d.=29 mm) were arranged as either in‐line or staggered. The parameters for the study were Reynolds number (3700–30 000), depending on hydraulic diameter, the distance between the tube fins in the flow direction (S_y/D=1.72–3.45) and the fin arrangement. The change in the Nusselt number with these parameters was determined. For both tube fin arrangements, it was observed that increasing Reynolds number increased Nusselt number, and maximum heat transfer occurred at S_y/D=2.59. Thermal performances for both arrangements were also determined and compared with respect to heat transfer from the same surface without fins. With staggered array, a heat transfer enhancement up to 25 per cent for S_y/D=3.45 in staggered array was achieved in constant pumping power. Copyright © 2002 John Wiley & Sons, Ltd.     

Turbulent flow heat transfer and pressure loss in a double pipe heat exchanger with louvered strip inserts

In the present work, heat transfer and friction characteristics were experimentally investigated, employing louvered strips inserted in a concentric tube heat exchanger. The louvered strip was inserted into the tube to generate turbulent flow which helped to increase the heat transfer rate of the tube. The flow rate of the tube was in a range of Reynolds number between 6000 and 42,000. The turbulent flow devices were consisted of (1) the louvered strips with forward or backward arrangements, and (2) the louvered strip with various inclined angles (θ = 15°, 25° and 30°), inserted in the inner tube of the heat exchanger. In the experiment, hot water was flowed through the inner tube whereas cold water was flowed in the annulus. The experimental data obtained were compared with those from plain tubes of published data. Experimental results confirmed that the use of louvered strips leads to a higher heat transfer rate over the plain tube. The increases in average Nusselt number and friction loss for the inclined forward louvered strip were 284% and 413% while those for the backward louvered strip were 263% and 233% over the plain tube, respectively. In addition, the use of the louvered strip with backward arrangement leads to better overall enhancement ratio than that with forward arrangement around 9% to 24%.     

Natural Convection in a Square Cavity with Discrete Heating at the Bottom with Different Fin Shapes

Numerical study is carried out to investigate the effect of different fin shapes on heating a square cavity by small heating strip located at the bottom wall. The natural convection of air is considered with constant heat flux from heat source which is located at the center of the bottom wall. The width of the heating strip is assumed to be 20% of the total width of the bottom wall. The remaining (non-heated) part of the bottom wall and the top wall are adiabatic and the side walls are maintained at constant temperature. The investigation considered four shapes of aluminum fins with equal area and equal base width. The easy to fabricate fin shapes are considered as: rectangular, one triangular, two opposite triangular and two isosceles triangular shape. Other parameters considered are the total area of the fin (or the height of the fin) and the Grashof number in the laminar flow range. It is found that the heat transfer can be enhanced by either increasing the Grashof number or the height of the fins. In most of the investigated cases the heat transfer in the case of the two opposite triangular fins shape is found to be higher than that of the other shapes under the same conditions.     

开缝型翅片流动与传热三维数值模拟

通过数值模拟,研究空调系统使用的开缝型翅片的传热与阻力特性。对三种型式的开缝型翅片进行模拟,得出了流场和温度场。通过对比分析发现,双边交替开缝的slit-2型翅片,换热性能最好,X型双向开缝片的性能次之,单边开缝的slit-1型翅片换热效果低于前两种。数值模拟还得出,空气流过slit-x型翅片的阻力最大,流过slit-1型翅片的阻力最小。