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NUMERICAL SIMULATION OF CASTING PROCESS 总被引:1,自引:0,他引:1
L.L. Chen R.X. Liu H.T. Lin College of Materials Science Engineering Huazhong University of Science Technology Wuhan China 《金属学报(英文版)》2000,13(2):764-769
1.IntroductionThemodellingofcasting,whichmeansmostlycomputernumericalsimulationofcast...lug,isaimedatanalysingpracticalfoundryproceduresundercomputervirtualenvironment,includingfillingprocess,solidificationprocessandstressdistributionofcasting.Withthehelpofthespecialtechnique,itbecomeseasytoevaluatetheinfluenceofmajorfactorsandpredictcastingdefects.Therefore,thepowerfultoolcanbeadoptedtooptimizefoundrytechnologyandreducecastingdefects.Foundrynumericalsimulationresearchbeginsin1962,andhasagreat… 相似文献
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SIMULATION OF THE TWIN ROLL STAINLESS STRIP CASTING PROCESS 总被引:3,自引:0,他引:3
1. IntroductionTwin roll stainless strip casting' process which can directly cast a thin strip with thickness less than 10mm from a molten metal pool is being researched by industrious workersall over the world. Compared with the conventional continuous casting, this process caneliminate the expansive and complex hot-rolling facilities, and can reduce both the capitalinvestmellt and the cost of production. Among various processes under development, thetwin-roll strip casting is revealed as the… 相似文献
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铝带坯连续铸轧凝固过程的数值模拟 总被引:4,自引:3,他引:4
推导了二维传热的焓式有限元控制方程,开发了准三维有限元计算程序,并用该程序分析了太原铝厂双辊倾式铝带铸轧机在稳定生产条件下,各工艺参数间的关系及提高铸轧机生产能力的途径,本程序具有影响随时输出金属在铸轧区状态的功能,可用于生产过程中的动态跟踪。 相似文献
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连铸中间包内钢液流动与传热耦合过程的计算机模拟 总被引:6,自引:0,他引:6
在开发描述中间包全内钢度流动与热三维耦合数学模型的基础上,对实际中间包内的流动和传热和过程进行了计算机模拟仿真研究,考察有了/无流动控制情况下,自然热对流对中间包内钢液流动行为的影响,对流动控制装置的功能进行了分析与讨论。 相似文献
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EXPERIMENTAL RESEARCH AND NUMERICAL SIMULATION OF MOLD TEMPERATURE FIELD IN CONTINUOUS CASTING OF STEEL 总被引:1,自引:0,他引:1
X.S. Zheng M.H. Sha J.Z. Jin 《金属学报(英文版)》2006,19(3):176-182
Mold is the heart of the continuous casting machine. Heat transfer and solidification in a water cooled mold are the most important factors during the continuous casting of steel. For studying the temperature distribution of a mold wall, a simulated apparatus of mold was designed and experiments were performed by it. The measured results indicated that the mold wall temperature approaches the temperature of cooling-water. An equivalent thermal-conductivity coefficient was proposed and deduced on the basis of the conclusion of the experiments. This coefficient was applied to solve the heat transfer between the melt and cooling water, and to characterize the heat transfer capacity of the mold. By this equivalent thermal-conductivity coefficient, it is very easy and convenient to numerically simulate the solidification process of continuous casting. And the calculation results are in agreement with the experiments. The effects of casting speed and water flow rate on the mold temperature field were also discussed. 相似文献
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电磁铸造大板坯半连铸过程温度场的数值模拟 总被引:3,自引:0,他引:3
Al的电磁铸造为半连续铸造过程,它的数学模型是空间非稳态非齐次热传输方程,提出并证明了以t时刻板坯占有的空间作为计算域,采用三维非稳态热传导方程,计算下一时刻(t+△t)的温度场,并将温度场的位置随拉坯速度v的方向移动v△t,然后.将顶部空缺的v△t空间由浇注的金属熔液充满,此时的温度场即t+△t时刻板坯行进位置的温度场.由于三维非稳态热传导方程具有稳定收敛的计算格式,所编制的软件可通用于三维非稳态热传输过程.模拟了1860mm×510mmAl合金大板坯,与文献已有的实测结果相比较,基本吻合.模拟结果表明,在板坯表面液柱高度相同的情况下.拉坯速度越大,液穴越深 相似文献
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应用自行开发的铸件充型及凝固模拟系统,对铝合金石膏型精密铸件的凝固过程进行了数值模拟。采用自行设计制备的多通道自动测温装置,对所模拟的铸件进行现场测温。为了提高模拟精度,对铸件铸型热物性参数进行了实测,并采用最小二乘法进行拟合。通过计算机模拟预测了铸件的缩孔区,分析了铸件缺陷产生的原因,提出了合理的工艺方案,消除了铸件内缩孔的发生。实验验证的结果表明,数值模拟结果与测试值拟合较好 相似文献