Advantages of an Emulsion‐Produced Ziegler‐Natta Catalyst Over a Conventional Ziegler‐Natta Catalyst

Summary: Self‐supported and MgCl₂‐supported Ziegler‐Natta catalysts, produced by two catalyst synthesis methods are compared. Borealis Polymers OY (Finland), who supplied the catalysts, developed the catalyst synthesis methods. The first method (Method One) is based on an emulsion system and consists of an in situ single step preparation. The second method (Method Two) consists mainly of two steps: formation of the catalyst carrier particles, and their subsequent impregnation with the active material. The results showed that Method One produced catalysts of compact, spherical particles with good intra‐particle homogeneity and a narrow particle size distribution. On the other hand, Method Two produced catalyst particles whose properties depended directly on that of the catalyst carrier: they were spherical but very porous, with a broad particle size distribution. Polymer particles produced with the two catalyst systems are perfect replicas of the catalyst particles. Fines formed either during catalyst preparation or during polymerization were observed only with the catalyst prepared using Method Two. The particles of the catalysts produced using Methods One and Two had similar activities, independent of the initial particle size. Fragmentation of catalyst particles was very fast for both catalyst systems and was only observed to be 100% completed using the catalyst produced with Method One. Studies of the thermal properties showed that the catalyst prepared using Method One produced poly(propylene) of higher crystallinity and with a narrower melting peak.

SEM images of polymer particles produced by (A) Method One and (B) Method Two.     

Synthesis of highly improved Ziegler‐Natta catalyst

The effects of media viscosity, mixing speed, and injection time on catalyst average particle size (APS), particle size distribution (PSD), and morphology in both conditions, with and without emulsifier, were investigated. Supports were prepared using a so‐called recrystallization method; then they were catalyzed under the same condition. To show the effects of emulsifier on the final product's properties such as catalyst activity, polymer isotacticity, and so on, two types of catalysts were polymerized and finally their results were compared. Scanning electron microscopy micrographs were used for morphological study. Results show that by increasing the media viscosity and injection time, APS of the catalyst support was decreased. But by increasing the mixing speed, APS was decreased and PSD was broadened. It was found that emulsifier reduces the sensitivity of APS and PSD of catalyst when the support preparation conditions are changed. Consequently, by employing emulsifier, highly improved catalyst was produced. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Studies on the preparation of new magnetic polyolefins using nanometer magnetic Ziegler–Natta catalyst

Nanometer magnetic particles were prepared through oxidizing Fe²⁺ in basic solution. Initially, using resultant nanometer magnetic powder as support, supported nanometer magnetic Ziegler–Natta catalysts were obtained. Through polymerization in situ on the surface of nanometer magnetic particles, a new kind of magnetic polyolefin that is different from both the composite plastics' magnet and the structure plastics' magnet was obtained. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 2087–2090, 1999     

Ultraviolet‐induced degradation of Ziegler‐Natta and metallocene catalyzed polyethylenes

The metallocene revolution has aroused a storm of interest and associated questions regarding the performance and durability of polyolefins. This new technology has impacted the additives used to stabilize and process polymers. In this work, Ziegler‐Natta and metallocene polyethylene (PE) samples were exposed to natural weather conditions under high doses of ultraviolet radiation, high temperature, and increased humidity. Weather‐induced degradation of the two sets of PEs was studied using gel permeation chromatography, mechanical properties testing, differential scanning calorimetry, and Fourier transform infrared spectroscopy. The gel permeation chromatography analysis indicated the change in molecular weight distribution and molecular weights of metallocene PE to be more stable than conventional Ziegler‐Natta PE. The tensile properties of metallocene PE are known to have higher values than Ziegler‐Natta PE. The former exhibited a lower drop rate in mechanical properties when exposed to natural weather. Formations of nonvolatile carbonyl oxidation products, which absorb in the infrared region with a maximum absorbance level at 1742 cm⁻¹ were determined. This indicated a higher rate of photo‐oxidative and thermal degradation of Ziegler‐Natta PE as compared with metallocene PE. The ultraviolet stabilization of metallocene PE may require different doses and a new kind of stabilizer system that can impart a longer useful lifetime and are cost effective for PE used for outdoor purposes. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1591–1596, 2000     

Synthesis of polypropylene/clay nanocomposites using bisupported Ziegler‐Natta catalyst

In this article, preparation of polypropylene/clay nanocomposites (PPCNC) via in situ polymerization is investigated. MgCl₂/montmorillonite bisupported Ziegler‐Natta catalyst was used to prepare PPCNC samples. Montmorillonite (MMT) was used as an inert support and reinforcement agent. The nanostructure of the composites was characterized by X‐ray diffraction, scanning electron microscopy, and transmission electron microscopy techniques. Obtained results showed that silica layers of the MMT in these PPCNC were intercalated, partially exfoliated, and uniformly dispersed in the polypropylene matrix. Thermogravimetric analysis showed good thermal stability for the prepared PPCNC. Differential scanning calorimetric was used to investigate both melting and crystallization temperatures, as well as the crystallinity of the PPCNC samples. Results of permeability analysis showed significant increase in barrier properties of PPCNC films. Effective parameters on molecular weight and flow ability of produced samples such as Al/Ti molar ratio and H₂ concentration were also investigated. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Metallophosphate-supported Ziegler–Natta catalysts for ethylene polymerization

Several catalysts for ethylene polymerization were obtained by TiCl₄ deposition on a series of mixed metallophosphates at 100°C and were evaluated in suspension polymerization at 70°C and 14.6-atm ethylene pressure. Kinetic parameters of these polymerization reactions (initial activity, rate of deactivation, stability, etc.) were compared with properties of supports and catalysts themselves. Statistical analysis of the correlations between catalyst performance and properties shows that, in the case of Al-containing supports, the principal property of a catalyst influencing its activity is its specific surface area. An inverse dependence was found between catalyst activity and stability in ethylene polymerization. The presence of aluminium in the supports is essential for high catalytic activity, whereas the addition of other metals (non-transition or transition) does not influence the catalysts to any significant degree.     

A facile one‐step method for spherical support preparation of Ziegler‐Natta catalyst

This study reports a novel one‐step method to synthesize a new spherical support for Ziegler‐Natta catalyst under moderate condition. The support is obtained from a dispersion system where the particle stabilizer polyvinylpyrrolidone plays a main role to stabilize the spherical particles. The new chemical of the support is CH₃CH₂OMgOCH(CH₂Cl)₂, which is first reported here, has been approved by newly filed patents and also confirmed by solution NMR, solid state NMR, pyrolysis‐gas chromatography‐mass spectrometry (Py‐GC‐MS), and ICP‐MS. The support and catalyst particles have uniform distributions. The catalyst prepared from this support has been evaluated with high activity. The polypropylene obtained has high isotacticity. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 41014.     

Prepolymerization of ethylene with a Ziegler–Natta catalyst

The slurry prepolymerization of ethylene using TiCl₄/MgCl₂ as a catalyst was investigated. A 2³‐factorial experimental design method was employed to study the effects of the temperature, hydrogen, and active cocatalyst‐to‐catalyst molar ratio (Al/Ti) on the catalyst activity, prepolymer melt flow index, and powder bulk density. All dependent variables increased when the active Al/Ti ratio increased from 1 to 2. The hydrogen–Al/Ti interaction had a significant effect on the prepolymer melt flow index and catalyst activity. The hydrogen (partial pressure ranging from 0.5 to 1.5 bar) and temperature (ranging from 60 to 80°C) variables as well as the hydrogen–temperature and hydrogen–temperature–Al/Ti interactions increased the prepolymer powder bulk density, which ranged from 0.11 to 0.373 g/cc. To find the reason for the prepolymer powder bulk density variation with the operating conditions, the particle size distribution and crystallinity of the prepolymers were determined. The increasing catalyst activity, ranging from 132 to 660 g of polyethylene/mmol of Ti, enhanced the weight percentage of fines, which ranged from 3 to 60, and decreased the average particle size, which ranged from 562 to 120 μm. This was the reason for the increasing prepolymer powder bulk density and could be due to the breakup of the prepolymer particles during prepolymerization. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Tailor‐made controlled rheology polypropylenes from metallocene and Ziegler–Natta resins

Production of controlled rheology polypropylenes (CRPPs) is practiced industrially by modifying existing commodity Ziegler–Natta resins through peroxide‐induced β‐scission reactions, resulting in materials with controlled rheological properties and accompanying narrower molecular weight distributions (MWDs). In this work, this methodology was studied using both metallocene‐based polypropylenes (mPPs) and Ziegler–Natta‐based polypropylenes (ZN‐PPs). Numerical simulations based on a previously proposed kinetic model indicated that the nature of the starting resin has a significant effect on the control of MWD polydispersity index (PDI) and weight‐average molecular weight ( ${\overline{M}}_W$) of the resulting CRPP. Based on these observations, experiments were carried out to demonstrate the feasibility of producing CRPP with targeted molecular and rheological characteristics. Commercial mPP and ZN‐PP resins were selected to produce CRPP with similar ${\overline{M}}_W$ or melt flow rates (MFRs) but varying PDIs. The rheological properties and MWDs of these materials were evaluated through oscillatory shear and gel permeation chromatography (GPC) measurements and their extrusion behavior was briefly studied and assessed with respect to these properties. POLYM. ENG. SCI., 59:1114–1121 2019. © 2019 Society of Plastics Engineers     

Multiple active site Monte Carlo model for heterogeneous Ziegler‐Natta propylene polymerization

In this study, the kinetics of propylene polymerization catalyzed with the fourth heterogeneous Ziegler‐Natta catalyst is studied. More than one type of active site is present in the propylene polymerization based on an analysis of the GPC curves. A multiple active site kinetic model (MSmodel) is proposed by using Monte Carlo technique. Good agreements in the polymerization kinetics are achieved for fitting the kinetic profiles with the MSmodel. In addition, the MSmodel is used to describe the dynamic evolutions of the active sites and their effects on the propylene polymerization. The simulated results indicate that different types of active sites have different polymerization kinetics and the site type can affect the propylene polymerization kinetics. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Millimeter‐size polyethylene hollow spheres synthesized with MgCl2‐supported Ziegler‐Natta catalyst

Polyethylene hollow spheres with diameters of 0.4–2 mm were synthesized by a two‐step slurry polymerization in a single reactor with a spherical MgCl₂‐supported Ziegler‐Natta catalyst activated by triethylaluminum, in which the first step was prepolymerization with 0.1 MPa propylene and the second step was ethylene polymerization under 0.6 MPa. The prepolymerization step was found necessary for the formation of hollow spherical particles with regular shape (perfectly spherical shape). The effects of adding small amount of propylene (propylene/ethylene < 0.1 mol/mol) in the reactor after the prepolymerization step were investigated. Average size of the polymer particles was increased, and the polymerization rate was markedly enhanced by the added propylene. Development of the particle morphology with polymerization time was also studied. The polymer particles formed by less than 20 min of ethylene polymerization showed hollow spherical morphology with thin shell layer. Most of the particles had ratio of shell thickness/particle radius smaller than 0.5. By prolonging the ethylene polymerization, the shell thickness/particle radius ratio gradually approached 1, and the central void tended to disappear. Central void in polymer particles formed from smaller catalyst particles disappeared after shorter time of polymerization than those formed from bigger catalyst particles. The shell layer of the hollow particles contained large number of macro‐, meso‐ and micro‐pores. The mesopore size distributions of four typical samples were analyzed by nitrogen adsorption–desorption experiments. A simplified multigrain model was proposed to explain the morphogenesis of the hollow spherical particles. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43207.     

Highly active Ziegler–Natta catalyst for propylene polymerization

Polymerization of propylene was carried out by using a MgCl₂–EtOH–TiCl₄–ID–TEA–ED catalyst system in n‐heptane, where ID (internal donor) was an organic diester, ED (external donor) was a silane compound, and TEA (triethyl aluminum) was the activator. The influences of temperature, pressure, time, hydrogen, and the molar ratios of Al/Ti and ED/Ti on polymer isotacticity and catalyst activity were studied by solubility in boiling n‐heptane and measuring the polymer produced, respectively. The morphology of the polymers was evaluated through scanning electron microscopy and particle size distribution. The rheological properties of the poly(propylene) were determined by the melt flow index. It was found that the catalyst showed good morphology and high activity and also the produced polymers were characterized by high isotacticity and globulelike shapes. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1744–1749, 2005     

Investigation of the crystallization behavior of isotactic polypropylene polymerized with different Ziegler‐Natta catalysts

Detailed characterization of the crystallization behavior is important for obtaining better structure property correlations of the isotactic polypropylene (iPP), however, attributed to the complexity in ZN‐iPP polymerization, the relationship between crystallization behavior and the stereo‐defect distribution of iPP is still under debate. In this study, the crystallization kinetics of the primary nucleation, crystal growth and overall crystallization of two iPP samples (PP‐A and PP‐B) with nearly same average isotacticity but different stereo‐defect distribution (the stereo‐defect distribution of PP‐B is more uniform than PP‐A) were investigated. The results of isothermal crystallization kinetics showed that the overall crystallization rate of PP‐A was much higher than that of PP‐B; but the analysis of self‐nucleation isothermal crystallization kinetics and the polarized optical microscopy (POM) observation indicated that the high overall crystallization rate of PP‐A was attributed to the high primary nucleation rate of the resin. The stereo‐defect distribution plays an important role in determining both the nucleation kinetics and crystal grow kinetics, and thus influence the overall crystallization kinetics. A more uniform distribution of stereo‐defects restrains the crystallization rate of iPP, moreover, it has more influence on nucleation kinetics, comparing with the crystal growth. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Peroxide crosslinking of a styrene‐free unsaturated polyester

Thermoset unsaturated polyesters are usually obtained by the crosslinking of unsaturated polyester chains dissolved in an unsaturated, reactive, monomeric diluent, which is usually styrene. This article describes a new approach in which styrene‐free unsaturated polyester chains are intrinsically cured into a crosslinked matrix. The gel time, gel content, swelling degree, glass‐transition temperature, dynamic mechanical properties, tensile properties, and molecular weight between crosslinks (calculated according to both the Flory–Rehner equation and the theory of rubber elasticity) of the crosslinked polymer are studied as a function of the peroxide concentration. All properties change considerably upon the addition of small amounts of peroxide (between 1 and 2 wt %) and change to a lesser extent with higher peroxide concentrations (up to 6 wt %). The thermal properties of the isolated gel fraction are studied as a function of the peroxide concentration. The sol fraction demonstrates a plasticizing effect on the crosslinked network, affecting the glass‐transition temperature and stress–strain behavior of the crosslinked polymer. In light of the crosslink densities derived from swelling experiments, a molecular structure and crosslinking mechanism are suggested for the gel fractions of 1 and 6 wt % peroxide crosslinked unsaturated polyester chains. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Color inhibition of phenolic antioxidants in Ziegler‐Natta polyethylene. I. In‐situ polymer studies

Although the level of transition‐metal catalyst residues in polyethylene (PE) has been drastically reduced over the years, they can still give rise to discoloration, particularly when associated with other additives such as antioxidants. This first of this series of papers screens a variety of candidate color suppressants featuring a range of functional groups, including alcohols, amine/sulfur compounds, and acid‐containing species. These candidate color suppressants were melt‐blended into a Ziegler‐Natta linear low‐density PE in combination with 2,2′‐isobutylidenebis(4,6‐dimethylphenol) (a highly discoloring hindered bisphenol antioxidant) and zinc stearate antacid. Yellowness index measurements made after multiple extruder passes indicated that dipentaerythritol (DPE) and triisopropylamine (TIPA) gave good color inhibition and, in some cases, outperformed established phosphites. The DPE and TIPA were found (via melt flow rate measurement) not to affect melt stability, and hydroperoxide determination revealed that DPE had no peroxide decomposition activity. The latter results indicate that the color‐suppression mechanism of DPE and TIPA is different from that associated with phosphites. J. VINYL ADDIT. TECHNOL., 2009. © 2009 Society of Plastics Engineers     

Copolymerization of ethylene–propylene using high‐activity bi‐supported Ziegler–Natta TiCl4 catalyst

Heterogeneous Ziegler–Natta TiCl₄ catalyst using MgCl₂ and SiO₂ as supports was prepared under controlled conditions. Mg(OEt)₂ was used as a starting material and was expected to convert to active MgCl₂ during catalyst preparation. Due to the high surface area and good morphological control, SiO₂ was chosen as well. Slurry copolymerization of ethylene and propylene (EPM) was carried out in dry n‐heptane by using the catalyst system SiO₂/MgCl₂/TiCl₄/EB/TiBA or TEA/MPT/H₂ at temperatures of 40–70°C, different molar ratios of alkyl aluminum : MPT : Ti, hydrogen concentrations, and relative and total monomers pressure. Titanium content of the catalyst was 2.96% and surface area of the catalyst was 78 m²/g. Triisobutyl aluminum (TiBA) and triethyl aluminum (TEA) were used as cocatalysts, while ethyl benzoate (EB) and methyl p‐toluate (MPT) were used as internal and external donors, respectively. H₂ was used as a chain‐transfer agent. Good‐quality ethylene propylene rubber (EPR) of rubber was obtained at the ratio of [TiBA] : [MPT] : [Ti] = 320 : 16 : 1 and polymerization temperature was 60°C. When TiBA was used as a cocatalyst, a higher and more rubberlike copolymer was obtained. For both of the cocatalysts, an optimum ratio of Al/Ti was obtained relative to the catalyst productivity. Ethylene content of the copolymer obtained increased with increasing TiBA concentration, while inverse results were obtained by using TEA. Addition of H₂ increased the reactivity of the catalyst. The highest product was obtained when 150 mL H₂/L solvent was used. Increasing temperature from 40 to 70°C decreased the productivity of the catalyst, while irregular behavior was observed on ethylene content. Relative pressure of P_P/P_E = 1.4 : 1 and total pressure of 1 atm was the best condition for the copolymerization. Polymers with ethylene contents of 25–84% were obtained. Increasing ethylene content of EPR decreased T_g of the polymer obtained to a limiting value. Viscosity‐average molecular weight (M_v) decreased with increasing temperature and TiBA and H₂ concentration. However, increasing the polymerization time increased the M_v. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2597–2605, 2004     

Kinetics of the propylene polymerization with prepolymerization at high temperature using Ziegler‐Natta catalyst

The bulk polymerization of propylene in liquid monomers with Ziegler‐Natta catalyst at 95°C is studied, using alkyl aluminum as the cocatalyst and dicyclopentyldimethoxysilane as the external donor. The highest catalyst activity is shown at the cocatalyst/Ti molar ratio of 300, which keeps relatively constant with the molar ratio increasing from 300 to 800. Besides, the catalyst activity is up to 65 kgPP/(gCat*h) in the range of cocatalyst/donor molar ratio from 12 to 16. The polymerization reaction rate curves with and without catalyst precontacting are similar, while the activity with catalyst precontacting are higher than that without precontacting. Furthermore, the kinetics of polymerization with and without prepolymerization are investigated in the range of the polymerization temperature from 70 to 95°C. It shows that at the high temperature, the polymerization rate increases with prepolymerization. Finally, the influence of prepolymerization at 95°C on the polymerization kinetics and particle properties is also described. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41816.     

Comparative study of propylene polymerization using monosupported and bisupported titanium‐based Ziegler–Natta catalysts

Heterogeneous Ziegler–Natta systems—MgCl₂ (ethoxide type)/TiCl₄/di‐n‐butyl phthalate (DNBP)/triethylaluminum (TEA)/dimethoxymethylcyclohexylsilane (DMMCHS) and SiO₂/MgCl₂ (ethoxide type)/TiCl₄/DNBP/TEA/DMMCHS—were studied for the polymerization of propylene. The slurry polymerization of propylene was carried out with the catalyst systems in n‐heptane. Both systems performed with optimum activity at a particular [Al]/[DMMCHS]/[Ti] molar ratio. The ratio to reach the highest activity was much lower for the bisupported catalyst system. The productivity of the bisupported catalyst was higher than that of the monosupported one. Polypropylene of a high isotacticity index (II; >96%) was obtained with both systems and did not significantly change with an increasing [Al]/[DMMCHS]/[Ti] molar ratio. The addition of hydrogen as a chain‐transfer agent reduced II of the polymers obtained with both systems. The effect of the polymerization temperature (40–75°C) on the viscosity‐average molecular weight (M_v) and II showed a decrease in both cases. The bisupported catalyst system produced a polymer with higher M_v. The effect of temperature on II was similar for both the monosupported and bisupported systems. A monomer pressure of 2.02 × 10⁵ to 0.8 × 10⁶ Pa increased M_v of the obtained polymer. II of the polymer slightly decreased with increasing monomer pressure. The titanium content of the catalyst was 1.70 and 3.55% for the monosupported and bisupported systems, respectively. The surface area of the bisupported catalyst was higher than that of the monosupported catalyst. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2220–2226, 2006     

Donor Atom‐Stabilized Aluminum Alkyls as Cocatalysts for the Ziegler–Natta Polymerization of Propene

A number of organoaluminum compounds, stabilized with intramolecular nitrogen‐ or oxygen‐donor functions, have been used as cocatalysts for the MgCl₂/TiCl₄‐catalyzed homopolymerization of propene as well as for the copolymerization of ethene with propene. The polymerization behavior of these aluminum alkyls was examined at different Al/Ti ratios within the range of 2 to 50 and compared with the reference of triethylaluminum (TEA). Especially the alkyls [2‐(N,N‐dimethylaminomethyl)phenyl]dimethylaluminum ( 1 ) and [2‐(N,N‐dimethylaminomethyl)phenyl]diethylaluminum ( 2 ) show the highest activities at very low Al/Ti ratios in the homopolymerization of propene, whereas TEA is almost inactive. The species [8‐(N,N‐dimethylamino)naphthyl]dimethylaluminum ( 4 ) reaches the highest activity of all examined alkyls and is very close to the highest value obtained with TEA. Bulky iso‐butyl groups at the aluminum center are responsible for the very poor performance of the nitrogen stabilized cocatalysts [8‐(N,N‐dimethylamino)naphthyl]diisobutylaluminum ( 5 ) and [2‐(N,N‐dimethylaminomethyl)phenyl]diisobutylaluminum ( 3 ). The properties of the polypropenes synthesized with the stabilized organoaluminum species are similar to those produced with TEA but with a distinctly higher molar mass. In the case of 1 , it was possible to increase the molar mass by a factor of three. For the copolymerizations, the compounds [2‐(N,N‐diethylaminomethyl)phenyl]diethylaluminum ( 7 ) and (2‐methoxybenzyl)diisobutylaluminum ( 8 ) were found to be most suitable, producing polymers with significantly higher activities than TEA. For all copolymers two fractions were obtained, one crystalline fraction with a low and an amorphous part with a high amount of comonomer. In both fractions, 7 and 8 provide a higher comonomer incorporation than TEA.     

In situ polymerization of polyethylene/clay nanocomposites using a novel clay‐supported Ziegler‐Natta catalyst

Polyethylene/clay nanocomposites (PECNC) were synthesized via in situ Ziegler‐Natta catalyst polymerization. Activated catalyst for polymerization of ethylene monomer has been prepared at first by supporting of the cocatalyst on the montmorillonite (MMT) smectite type clay and then active complex for polymerization formed by reaction of TiCl₄ and aluminum oxide compound on the clay. Acid wash treatment has been used for increasing hydroxyl group and porosity of the clay and subsequently activity of the catalyst. The nanostructure of composites was investigated by X‐ray diffraction (XRD) and transmission electron microscopy (TEM). Obtained results show that silica layers of the mineral clay in these polyethylene/nanocomposites were exfoliated, intercalated, and uniformly dispersed in the polyethylene matrix even at very high concentration of the clay. Thermogravimetric analysis (TGA) shows good thermal stability of the PECNCs. Differential scanning calorimeter (DSC) results reveal considerable decrease in the crystalline phase of the PECNC samples. Results of permeability analysis show an increase in barrier properties of PECNC films. POLYM. COMPOS., 2009. © 2009 Society of Plastics Engineers