Preparation and properties of styrene–ethylene–butylene–styrene block copolymer/clay nanocomposites: I. Effect of clay content and compatibilizer types

BACKGROUND: Polymer/clay (silicate) systems exhibit great promise for industrial applications due to their ability to display synergistically advanced properties with relatively small amounts of clay loads. The effects of various compatibilizers on styrene–ethylene–butylene–styrene block copolymer (SEBS)/clay nanocomposites with various amounts of clay using a melt mixing process are investigated. RESULTS: SEBS/clay nanocomposites were prepared via melt mixing. Two types of maleated compatibilizers, styrene–ethylene–butylene–styrene block copolymer grafted maleic anhydride (SEBS‐g‐MA) and polypropylene grafted maleic anhydride (PP‐g‐MA), were incorporated to improve the dispersion of various amounts of commercial organoclay (denoted as 20A). Experimental samples were analyzed using X‐ray diffraction and transmission electron microscopy. Thermal stability was enhanced through the addition of clay with or without compatibilizers. The dynamic mechanical properties and rheological properties indicated enhanced interaction for the compatibilized nanocomposites. In particular, the PP‐g‐MA compatibilized system conferred higher tensile strength or Young's modulus than the SEBS‐g‐MA compatibilized system, although SEBS‐g‐MA seemed to further expand the interlayer spacing of the clay compared with PP‐g‐MA. CONCLUSION: These unusual results suggest that the matrix properties and compatibilizer types are crucial factors in attaining the best mechanical property performance at a specific clay content. Copyright © 2007 Society of Chemical Industry     

Effects of maleated styrene–(ethylene‐co‐butene)–styrene on compatibilization and properties of nylon‐12,12/nylon‐6 blends

Effects of a maleated triblock copolymer of styrene–(ethylene‐co‐butene)–styrene (SEBS‐g‐MA) on compatibilization and mechanical properties of nylon‐12,12/nylon‐6 blends were investigated. The results showed that addition of SEBS‐g‐MA could improve the compatibility between nylon‐12,12 and nylon‐6. Nylon‐12,12 could disperse very well in nylon‐6 matrix, although the dispersion of nylon‐6 was poor when nylon‐6 was the dispersed phase. At a fixed nylon‐12,12/nylon‐6 ratio of 30/70, supertoughness was achieved with addition of 15% SEBS‐g‐MA in weight. Scanning electron microscopy of the impact‐fractured surface indicated that cavitation and matrix shear yielding were the predominant mechanisms of impact energy dissipation. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1446–1453, 2004     

Effects of molecular weight and arm number on properties of star‐shape styrene–butadiene–styrene triblock copolymer

A star‐shape styrene–butadiene–styrene triblock copolymer SBS (802) was synthesized and fractionated into four fractions coded as 802‐F1 (four arms), 802‐F2 (two arms), 802‐F3 (one arm), and 802‐F4 by repeating fractional precipitation. Their weight‐average molecular weight (M_w) was measured by size‐exclusion chromatography combined with laser light scattering to be 16.0 × 10⁴, 8.2 × 10⁴, 4.3 × 10⁴, and 1.19 × 10⁴, respectively. The samples were, respectively, compression‐molded and solution‐cast to obtain the sheets coded as 802C, 802‐F1C, 802‐F2C, and 802S, 802‐F1S, 802‐F2S. The structures and mechanical properties of the sheets were characterized by ¹H‐NMR, scanning electron microscope, wide‐angle X‐ray diffractometer, tensile testing, and dynamic mechanical thermal analysis. The results indicated that the compression‐molded 802‐F1C exhibited the higher tensile strength (σ_b, 28.4 MPa) and elongation at break (ε_b, 1610%), and its optical transmittance is much higher than those of 802C and 802‐F2C. This work revealed that the star‐shape SBS with four arms could be helpful in the enhancement of the properties as a result of good miscibility of the compression‐molded SBS sheets. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 832–840, 2005     

Curing behaviour and mechanical properties of dicarboxylated telechelic poly(ε-caprolactone)s/styrene–(epoxidized butadiene)–styrene triblock copolymer reactive blends

End-carboxylated telechelic poly(ε-caprolactone)s (XPCLs) with different molecular weights were blended into a triblock copolymer of styrene–(epoxidized butadiene)–styrene (ESBS) to investigate the curing behaviour and the mechanical properties of the XPCL/ESBS binary reactive blend. It was found that the time–torque cure curve showed a significant torque increase after a very short induction period, in which the degree of the torque increase depended on the molecular weight of XPCL. This indicates that substantial crosslinking reaction takes place between the XPCLs and the epoxidized polybutadiene of the ESBS. Stress–strain curves of the blends after cure depended on the molecular weight of XPCL and the blend ratio. The XPCL/ESBS blends had sufficient thermal stability to show elastomeric behaviour at elevated temperature above the glass transition of the styrene domains of ESBS because of formation of crosslinking points between unlike polymer components by the reactive blending. © 1999 Society of Chemical Industry     

Compatibilization of polyethylene terephthalate/polypropylene blends with styrene–ethylene/butylene–styrene (SEBS) block copolymers

Blends of polyethylene terephthalate (PET) and polypropylene (PP) at compositions 20/80 and 80/20 were modified with three different styrene–ethylene/butyl–ene-styrene (SEBS) triblock copolymers with the aim of improving the compatibility and in particular the toughness of the blends. The compatibilizers involved an unfunctionalized SEBS and two functionalized grades containing either maleic anhydride (SEBS-g-MAH) or glycidyl methacrylate (SEBS-g-GMA) grafted to the midblock. The effects of the compatibilizers were evaluated by studies on morphology and mechanical, thermal and rheological properties of the blends. The additon of 5 wt % of a SEBS copolymer was found to stabilize the blend morphology and to improve the impact strength. The effect was, however, far more pronounced with the functionalized copolymers. Particularly high toughness combined with rather high stiffness was achieved with SEBS-g-GMA for the PET-rich composition. Addition of the functionalized SEBS copolymers resulted in a finer dispersion of the minor phase and clearly improved interfacial adhesion. Shifts in the glass transition temperature of the PET phase and increase in the melt viscosity of the compatibilized blends indicated enhanced interactions between the discrete PET and PP phases induced by the functionalized compatibilizer, in particular SEBS-g-GMA. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65:241–249, 1997     

Grafting of maleic anhydride onto styrene–butadiene–styrene triblock copolymer using supercritical CO2 as a swelling agent

Grafting of maleic anhydride (MA) onto styrene–butadiene–styrene triblock copolymer (SBS) was carried out by free radical polymerization using supercritical carbon dioxide (SC CO₂) as a solvent of MA and swelling agent of SBS. The effect of various factors such as monomer concentration, initiator concentration, SC CO₂ pressure, and reaction time on grafting ratio was studied. SBS and the product (SBS‐g‐MA) were characterized by Fourier transform infrared spectroscopy (FTIR), gel permeation chromatography (GPC), differential scanning calorimetry (DSC), and scanning electron microscopy (SEM). GPC data showed that the molecular weight of SBS‐g‐MA is bigger than that of SBS. DSC testing indicated that the glass transition temperature (T_g) of SBS‐g‐MA is higher than that of SBS. By SEM photo, we can observe that some particles which contain more oxygen atom grew out from the surface of SBS‐g‐MA when grafting ratio reached at 5.6%, and the amount and diameter of particles increased with increasing of grafting ratio. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4425–4429, 2006     

Blends of acrylonitrile–butadiene–styrene/waste poly(ethylene terephthalate) compatibilized by styrene maleic anhydride

Waste poly(ethylene terephthalate) (PET) from thin bottles was blended with acrylonitrile–butadiene–styrene (ABS) copolymer in different proportions, up to 10 wt %. Styrene maleic anhydride (SMA) copolymer was used as a compatibilizer. The tensile strength and heat deflection temperature of the blend were higher than that of virgin ABS. Flexural modulus remained unaffected, although a slight decrease in impact property was observed. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2593–2599, 2001     

Preparation and properties of PC/SAN alloy modified with styrene‐ethylene‐butylene‐styrene block copolymer

A polycarbonate (PC)/ poly (styrene‐co‐acrylonitrile) (SAN) alloy modified with styrene‐ethylene‐butylene‐styrene (SEBS) block copolymer was prepared and the influence of SEBS content, PC content, and types of modifier on Izod notched impact strength, tensile strength, flexural strength, and Vicat softening temperature was studied. The results showed that the addition of SEBS could obviously increase the Izod notched impact strength and the elongation at break and decrease the tensile and flexural strength and Vicat softening temperature. PC/SAN alloy modified with SEBS had better mechanical properties than the PC/SAN alloy modified with ABS. DSC analysis and SEM photographs revealed that the SEBS was not only distributed in the SAN phase but also distributed in PC phase in a PC/SAN/SEBS alloy while the ABS was mainly distributed in SAN phase in a PC/SAN/ABS alloy. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2007     

In situ thermal reduction of graphene oxide in a styrene–ethylene/butylene–styrene triblock copolymer via melt blending

We report an in situ thermal reduction of graphene oxide (GO) in a styrene–ethylene/butylene–styrene (SEBS) triblock copolymer matrix during a melt‐blending process. A relatively high degree of reduction was achieved by melt‐blending premixed GO/SEBS nanocomposites in a Haake mixer for 25 min at 225 °C. Infrared spectral results revealed the successful thermal reduction of, and the strong adsorption of SEBS on, the graphene sheets. The glass transition temperature of polystyrene (PS) segments in SEBS was enhanced by the incorporation of thermally reduced graphene oxide (TRGO). The resultant TRGO/SEBS nanocomposites were used as a masterbatch to improve the mechanical properties of PS. Both the elongation at break and the flexural strength of PS/SEBS blends were enhanced with the addition of the TRGO. Our demonstration of the in situ thermal reduction of GO via melt blending is a simple, efficient strategy for preparing nanocomposites with well‐dispersed TRGO in the polymer matrix, which could be an important route for large‐scale fabrication of high‐performance graphene/polymer nanocomposites. © 2013 Society of Chemical Industry     

Behavior of ionomers of sulfonated styrene–butadiene–styrene triblock copolymer in polymer blends with crystalline polyolefins and as compatibilizer

The blends of ionomers of sulfonated (styrene–butadiene–styrene) triblock copolymer with two polyolefins as well as the blends of polystyrene (PSt) with two polar, oil‐resistant elastomers, i.e., chlorohydrin rubber (CHR) and chlorosulfonated polyethylene (CSPE), using the ionomer as compatibilizer were studied. The blends of the ionomer with polypropylene or high density polyethylene showed synergistic effects with respect to tensile strength. With increasing PSt content, the blends change their behavior from thermoplastic elastomer to toughened plastics. The synergism is probably because of the thermoplastic interpenetrating polymer networks formed in the blend. The blends exhibited high resistance against diesel oil or toluene. When PSt was blended with CHR or CSPE using the ionomer as compatibilizer, only 2 or 3% ionomer was needed to enhance the mechanical properties of the blends. The effect is due to the ion–polar interaction of the ionomer with the polar polymer. The enhanced compatibility of the blends by the ionomer was demonstrated by DSC and Scanning electron micrograph. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1887–1894, 2006     

Physicomechanical and dielectric properties of magnesium and barium ionomers based on sulfonated maleated styrene‐ethylene/butylene‐styrene block copolymer

Ionomers, containing both carboxylate and sulfonate anions on the polymer backbone, based on metal cations like Mg⁺² and Ba⁺² were prepared by sulfonating maleated styrene‐ethylene/butylene‐styrene block copolymer, hereafter referred to as m‐SEBS, followed by its neutralization by metal acetates. Infrared spectroscopic studies reveal that sulfonation reaction takes place in the para position of the benzene rings of polystyrene blocks and metal salts are formed on neutralization of the precursor acids. Dynamic mechanical thermal analyses show that sulfonation causes increase in T_g of the rubbery phase of m‐SEBS and decrease in tan δ at T_g of the hard phase, along with formation of a rubbery plateau. The changes become more pronounced on neutralization of the sulfonated maleated SEBS, and the effect is greater in the case of Ba salt. Dielectric thermal analyses (DETA) show that incorporation of ionic groups causes profound changes in the dielectric constant (ϵ′) of m‐SEBS. In addition to the low temperature glass–rubber transition, the plot of ϵ′ vs. temperature shows occurrence of a high‐temperature transition, also known as the ionic transition. Activation energy for the dielectric relaxation could be determined on the basis of frequency dependence of the ionic transition temperature. Two values of the activation energy for the dielectric relaxation refer to the presence of two types of ionic aggregates, namely multiplets and clusters. Incorporation of the ionic groups causes enhancement in stress–strain properties as well as retention of the properties at elevated temperatures (50° and 75°C), and the effect is more pronounced in the case of Ba ionomer. Although sulfonated ionomers show greater strength than the carboxylated ionomers, the sulfonated maleated ionomers show higher stress–strain properties in comparison to both sulfonated and carboxylated ionomers. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 77: 816–825, 2000     

Blends of styrene–butadiene–styrene triblock copolymer and isotactic polypropylene: morphology and thermomechanical properties

A set of blends of styrene–butadiene–styrene triblock copolymer (SBS) and isotactic polypropylene (i‐PP) in a composition range 0–100 % polypropylene by weight was prepared in a twin screw extruder. The morphology of the blends has been studied by transmission electron microscopy. The blends present phase separation. Dynamic mechanical measurements show an improvement of the mechanical properties of SBS when i‐PP is the dispersed phase. This reinforcing effect can be observed even at high temperatures when i‐PP is in the rubbery state. The mechanical properties of the blends have been interpreted using Takayanagi's block model. The melting and crystallization behaviour of the i‐PP in the blends has been studied by differential scanning calorimetry. The fractionated crystallization phenomenon has been observed in the blends where i‐PP forms the dispersed phase. The results are consistent with the morphology shown by the blends, in particular, with its phase inversion, which occurs at a composition near to 50% i‐PP. © 2000 Society of Chemical Industry     

Melt rheological properties of polypropylene/SEBS (styrene–ethylene butylene–styrene block copolymer) blends

Study of melt rheological properties of the blends of polypropylene (PP) with styrene–ethylene butylene–styrene block copolymer (SEBS), at blending ratios 5–20% SEBS, is reported. Results illustrate the effects of (i) blend composition and (ii) shear rate or shear stress on melt viscosity and melt elasticity and the extrudate distortion. In general, blending of PP with SEBS results in a decrease of its melt viscosity, processing temperatures, and the tendency of extrudate distortion. However, the properties depend on blending ratio. A blending ratio around 5–10% SEBS seems optimum from the point of view of desirable improvement in processability behavior.     

Magnetite‐functionalized graphene/poly(styrene‐butadiene‐styrene) composites: thermal and mechanical properties

Advanced polymer composites containing organic–inorganic fillers are gaining increasing attention due to their multifunctional applications. In this work, poly(styrene‐butadiene‐styrene) (SBS) composites containing magnetite‐functionalized graphene (FG) were prepared by a dissolution ? dispersion ? precipitation solution method. Evidently, through morphology studies, amounts of FG were well distributed in the SBS matrix. Improvements in neat SBS properties with respect to FG loading in terms of thermal stability, creep recovery and mechanical properties are presented. As expected, the addition of FG improved the thermal stability and mechanical properties of the composites. The yield strength and Young's modulus of the SBS increased by 66% and 146% at 5 wt% filler loading which can be attributed to the reinforcing nature of FG. Similarly, an increase in the storage and loss modulus of the composites showed a reinforcement effect of the filler even at low concentration. The results also showed the significant role of FG in improving the creep and recovery performance of the SBS copolymer. Creep deformation decreased with filler loading but increased with temperature. © 2017 Society of Chemical Industry     

Compatibility and thermal properties of poly(acrylonitrile–butadiene–styrene) copolymer blends with poly(methyl methacrylate) and poly(styrene‐co‐acrylonitrile)

The mechanical and heat‐resistant properties of acrylonitrile–butadiene–styrene (ABS) binary and ternary blends were investigated. The relationship of compatibility and properties was discussed. The results show that poly(methyl methacrylate) (PMMA) and styrene–maleic anhydride (SMA) can improve the thermal properties of conventional ABS. The Izod impact property of ABS/PMMA blends increases significantly with the addition of PMMA, whereas that of ABS/SMA blends decreases significantly with the addition of SMA. Blends mixed with high‐viscosity PMMA are characterized by higher heat‐distortion temperature (HDT), and their heat resistance is similar to that of blends mixed with SMA. For high‐viscosity PMMA, from 10 to 20%, it is clear that blends appear at the brittle–ductile transition, which is related to the compatibility of the two phases. TEM micrographs show low‐content and high‐viscosity PMMA in large, abnormally shaped forms in the matrix. Compatibility between PMMA and ABS is dependent on both the amount and the viscosity of PMMA. When the amount of high‐viscosity PMMA varied from 10 to 20 wt %, the morphology of the ABS binary blends varied from poor to satisfactory compatibility. As the viscosity of PMMA decreases, the critical amount of PMMA needed for the compatibility of the two phases also decreases. SMA, as a compatibilizer, improved the interfacial adhesiveness of ABS and PMMA, which results in PMMA having good dispersion in the matrix. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2652–2660, 2002     

Morphology and mechanical properties of styrene–ethylene/butylene–styrene triblock copolymer/high‐density polyethylene composites

The morphology and mechanical properties of a styrene–ethylene/butylene–styrene triblock copolymer (SEBS) incorporated with high‐density polyethylene (HDPE) particles were investigated. The impact strength and tensile strength of the SEBS matrix obviously increased after the incorporation of the HDPE particles. The microstructure of the SEBS/HDPE blends was observed with scanning electron microscopy and polar optical microscopy, which illustrated that the SEBS/HDPE blends were phase‐separation systems. Dynamic mechanical thermal analysis was also employed to characterize the interaction between SEBS and HDPE. The relationship between the morphology and mechanical properties of the SEBS/HDPE blends was discussed, and the toughening mechanism of rigid organic particles was employed to explain the improvement in the mechanical properties of the SEBS/HDPE blends. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and mechanical properties of acrylonitrile‐butadiene‐styrene copolymer/clay nanocomposites

Bis(3‐triethoxysilylpropyl) tetrasulfane (TSS) was reacted with the silanol groups of the commercially available clay, Closite®25A (C25A) to prepare TSS‐C25A, which was melt‐compounded with acrylonitrile‐butadiene‐styrene copolymer (ABS). The tetra sulfide groups of TSS‐C25A may chemically react with the vinyl groups of ABS to enhance the interaction between the clay and ABS. The ABS/clay composites exhibited much higher tensile strength and elongation at break than the neat ABS. Especially the elongation at break of ABS/TSS‐C25A composite was 5 times higher than that of neat ABS. The X‐ray diffraction patterns of the clay showed that the d₀₀₁ basal spacing was enlarged from 1.89 nm to 2.71–2.86 nm as a result of the compounding with ABS. According to the thermogravimetric analysis, the thermal decomposition of the composite took place at a slightly higher temperature than that of neat ABS. Intercalated/exfoliated coexisting structures were observed by transmission electron microscopy for the ABS/clay composites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synthesis and properties of vinyltrimethoxysilane–EPDM–styrene graft terpolymer

The graft copolymerizations of vinyltrimethoxysilane (VTMO) and styrene (St) onto ethylene–propylene–diene terpolymer (EPDM) were carried out with benzoyl peroxide (BPO) as an initiator in toluene. The effects of EPDM concentration, mole ratio of VTMO to St, reaction time, reaction temperature, and initiator concentration on the graft copolymerizations were examined. The synthesized VTMO–EPDM–St graft terpolymers (VES) were confirmed by infrared and ¹H-NMR spectroscopies. The molecular weight, thermal stability, light resistance, and weatherability of the graft terpolymer were investigated by gel permeation chromatography, thermogravimetric analysis, and Fade-o-Meter. The number-average molecular weight was 109,000. It was found that the heat resistance and light resistance as well as weatherability of VES are considerably better than those of acrylonitrile–butadiene–styrene terpolymer. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 67:1345–1352, 1998     

Nonaqueous emulsion copolymerization of ethyl methacrylate/lauryl methacrylate in propylene glycol. II. Adsorption of poly(ethylene oxide)–polystyrene–poly(ethylene oxide) triblock copolymer on latex particles

The adsorption behavior of various poly(ethylene oxide)–polystyrene–poly(ethylene oxide) (PEO‐PS‐PEO) triblock copolymer (TBC) s on acrylic latex particles in propylene glycol was studied. The composition of the PEO‐PS‐PEO triblock polymers varied from 41 to 106 in each PEO block length and from 18 to 41 in the PS block length. The location of the PEO‐PS‐PEO TBC was determined by analyzing for the physically adsorbed amount on the latex surface, the anchored mount on the surface, the entrapped amount inside the particle, and the “free” PEO‐PS‐PEO TBCs in the propylene glycol. A contour graph technique was applied to analyze the experimental data, which showed that a minimum existed for the physically adsorbed portion at a PS block length of about 30 units. When the PS block length was less than 30 units, the adsorption decreased with increasing PS block length, indicating rearrangement of mixed PEO brush and adsorbed PS block. When the PS block was greater than 30 units, the adsorption increased with increasing block length because of the poor solvency of the PS block in the propylene glycol medium, resulting in a collapse of the PS chain. Considering the binding energy between the PS block and the latex particle surface, which governs adsorption, it was hypothesized that a lower block length limit exists, below which no adsorption takes place. The solubility of the PS block in propylene glycol guides the important upper block length limit. The anchored fraction of the block copolymer increased continuously with increasing PS block length in the entire region investigated. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1963–1975, 2001     

Fabrication and properties of carbon nanotube/styrene–ethylene–butylene–styrene composites via a sequential process of (electrostatic adsorption aided dispersion)‐plus‐(melt mixing)

Carbon nanotube (CNT)/styrene–ethylene–butylene–styrene (SEBS) composites were prepared via a sequential process of (electrostatic adsorption assisted dispersion)‐plus‐(melt mixing). It was found that CNTs were uniformly embedded in SEBS matrix and a low percolation threshold was achieved at the CNT concentration of 0.186 vol %. According to thermal gravimetric analysis, the temperatures of 20% and 50% weight loss were improved from 316°C and 352°C of pure SEBS to 439°C and 463°C of the 3 wt % CNT/SEBS composites, respectively. Meanwhile, the tensile strength and elastic modulus were improved by about 75% and 181.2% from 24 and 1.6 MPa of pure SEBS to 42 and 4.5 MPa of the 3 wt % CNT/SEBS composite based on the tensile tests, respectively. Importantly, this simple and low‐cost method shows the potential for the preparation of CNT/polymer composite materials with enhanced electrical, mechanical properties, and thermal stability for industrial applications. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40227.