Shish Kebab Morphology induced in Polyhydroxybutyrate under Shear Flow

Summary: In‐situ rheo small‐angle X‐ray scattering (SAXS), rheo‐light scattering, and rheo‐optical methods were employed to investigate the resultant morphology of polyhydroxybutyrate (PHB) under varying shear flow conditions. Immediately after shear flow application, a highly orientated structure emerged and row nucleation was identified at high shears. Only the initial stages of shish growth (we term the partial shish) were confirmed at excessively high shear conditions. However, only the kebabs were identified at medium shears, below this neither the shish nor kebab were observed. We believe this partial shish is a result of insufficient stability resulting from using such a low‐molecular‐weight species. We conclude that from our observations the shish kebab mechanism appears to display similarities to the Janeschitz‐Kriegl model of precursor formation.

Left: In‐situ rheo‐SAXS two‐dimensional pattern; kebab morphology observed at 100 s^?1 for 1 s shear after 160 s. Right: In‐situ rheo‐optical micrograph; PHB row‐nucleated morphology observed at 100 s^?1 for 1 s shear after 1 min.     

Dynamic and Transient Shear Start‐Up Flow Experiments for Analyzing Nanoclay Localization in PP/PET Blends: Correlation with Microstructure

Dynamic and transient shear start‐up flow experiments along with TEM, WAXS, and SEM analyses are performed on PP/PET blends and nanocomposites. The TEM results along with a theoretical analysis based on a thermodynamic model reveal that the clay particles are mainly localized in the PET phase. The localization of nanoclay in PET as the matrix phase leads to a refinement of morphology. The localization of clay is also studied by analyzing changes in complex viscosity and storage modulus in oscillation mode as well as the changes in power law index obtained from steady‐state and transient shear start‐up flow experiments. The changes in the rheological behavior of the blends are attributed to formation of clay network‐like structures.

     

Clustering of Coated Droplets in Clay‐Filled Polymer Blends

The selective positioning of clay platelets at the polymer/polymer interface in a blend with drop/matrix morphology has a contrasting effect: on the one hand, it promotes a refinement of the morphology during the intense flows which occur during melt compounding; on the other hand, it induces coarsening in the course of prolonged slow flows experienced during rheological analysis. Rather than to a usual coalescence process, the increase of the average sizes of the dispersed phase is primarily due to a clustering mechanism of clay‐coated droplets, which keep their individuality inside the clusters because of the elastic connotation of the layered interface.

     

High‐Molecular‐Weight Polyoxirane Copolymers and their Use in High‐Performance Dye‐Sensitized Solar Cells

Low‐crystalline random and gradient P(EO‐co‐PO) copolymers and amorphous PPO and PBO of high molecular weight were synthesized by anionic coordination polymerization. Polymer gel electrolytes based on these (co)polymers were prepared and tested for long‐term performance of DSSC. The DSSC based on P(EO‐co‐PO) copolymers have longer life time compared to the homo‐PEO‐ and homo‐PPO‐based DSSC, respectively. The cells containing the chemically crosslinked copolymer gel exhibited a high efficiency of 6% after 25 d performance, whereas the solar cells based on physically crosslinked copolymer gel showed fast degradation.

     

Recyclability of In Situ Microfibrillar Poly(ethylene terephthalate)/High‐Density Polyethylene Blends

Repetitive processing was employed to assess the recyclability of in situ microfibrillar poly(ethylene terephthalate) (PET)/high‐density polyethylene (HDPE) blends which were fabricated through a “rectangular slit die extrusion–hot stretching–quenching” process. For comparison, the conventional PET/HDPE blends were also obtained using the same processing operation but without hot stretching. The morphological observation indicated that slit die extrusion and hot stretching successfully made the dispersed PET phase deform in situ into well‐defined microfibrils. The average diameter of the microfibrils increased with the processing cycles. The rheological properties obtained from the parallel‐plate dynamic rheometer suggested that the microfibrillar blends have higher viscosity and viscoelastic moduli (storage and loss moduli) as well as better flow stability than the conventional PET/HDPE blend. More importantly, with the increase in the processing cycles, an increase in yield strength and unchanged tensile modulus were observed for in situ microfibrillar blends, while a decrease in these properties for conventional blend, indicating that the in situ microfibrillar PET/HDPE blends have promising recycling potential.

     

Light‐scattering capacity of ethylene–vinyl acetate copolymers in polypropylene: Toward high haze and transmittance

Light‐scattering materials were fabricated by the melt blending of polypropylene with an ethylene–vinyl acetate copolymer (EVA) to prevent the glare effect of light‐emitting diodes. The results show that the light‐scattering capacity was remarkably dependent on the phase morphologies of EVA. (1) When EVA was dispersed as spherical droplets, the transmittance and haze gradually increased with the enrichment of EVA, and the half‐peak width of the light‐scattering pattern reached a maximum when 30 wt % EVA was loaded. On the basis of the analysis of Mie scattering theory, the enlargement of scattering particles promoted light transmittance, and more incoming light was deflected at the arclike interfaces. This induced a distinct antiglare effect. (2) When scattering particles deformed and expanded vertically in the light‐transmitting direction, the light‐scattering capacity turned out to be weakened by further enrichment of the EVA phase. The planelike interfaces reduced the deflection of incoming light, and this led to decreases in the scattering angles. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42844.     

Core‐Sheath Structure in Electrospun Nanofibers from Polymer Blends

Summary: Electrospinning of polymer blends offers the potential to prepare functional nanofibers for use in a variety of applications. This work focused on control of the internal morphology of nanofibers prepared by electrospinning polymer blends to obtain core‐sheath structures. Polybutadiene/polystyrene, poly(methylmethacrylate)/polystyrene, polybutadiene/poly(methylmethacrylate), polybutadiene/polycarbonate, polyaniline/polycarbonate, and poly(methylmethacrylate)/polycarbonate blends were electrospun from polymer solutions. It was found that the formation of core‐sheath structures depends on both thermodynamic and kinetic factors. Incompatibility and large solubility parameter difference of the two polymers is helpful for good phase separation, but not sufficient for the formation of core‐sheath structures. Kinetic factors, however, play a much more important role in the development of the nanofiber morphology. During the electrospinning process, the rapid solvent evaporation requires systems with high molecular mobility for the formation of core‐sheath structures. It was found that polymer blends with lower molecular weight tend to form core‐sheath structures rather than co‐continuous structures, as a result of their higher molecular mobility. Rheological factors also affect the internal phase morphology of nanofibers. It was observed the composition with higher viscosity was always located at the center and the composition with lower viscosity located outside.

TEM image of electrospun polybutadiene/polycarbonate nanofibers at 25/75 wt.‐% ratio after staining by osmium tetroxide. The dark regions are polybutadiene and the light region is polycarbonate.     

Polyhydroxybutyrate/acrylonitrile‐g‐(ethylene‐co‐ propylene‐co‐diene)‐g‐styrene blends: Their morphology and thermal and mechanical behavior

Polyhydroxybutyrate (PHB) is a biodegradable bacterial polyester emerging as a viable substitute for synthetic, semicrystalline, nonbiodegradable polymers. An elastomer terpolymer of acrylonitrile‐g‐(ethylene‐co‐propylene‐co‐diene)‐g‐styrene (AES) was blended with PHB in a batch mixer and in a twin‐screw extruder to improve the mechanical properties of PHB. The blends were characterized with differential scanning calorimetry, dynamic mechanical analysis, scanning electron microscopy, and impact resistance measurements. Despite the narrow processing window of PHB, blends with AES could be prepared via the melting of the mixture without significant degradation of PHB. The blends were immiscible and composed of four phases: poly(ethylene‐co‐propylene‐co‐diene), poly(styrene‐co‐acrylonitrile), amorphous PHB, and crystalline PHB. The crystallization of PHB in the blends was influenced by the AES content in different ways, depending on the processing conditions. A blend containing 30 wt % AES presented impact resistance comparable to that of high‐impact polystyrene, and the value was about 190% higher than that of pure PHB. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Crystallization and melting behavior of partially miscible six‐armed poly(l‐lactic acid)/poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) blends

The crystallization kinetics and spherulitic morphology of six‐armed poly(L‐lactic acid) (6a‐PLLA)/poly(3‐hydroxybutyrate‐co?3‐hydroxyvalerate) (PHBV) crystalline/crystalline partially miscible blends were investigated with differential scanning calorimetry and polarized optical microscopy in this study. Avrami analysis was used to describe the isothermal crystallization process of the neat polymers and their blends. The results suggest that blending had a complex influence on the crystallization rate of the two components during the isothermal crystallization process. Also, the crystallization mechanism of these blends was different from that of the neat polymers. The melting behavior of these blends was also studied after crystallization at various crystallization temperatures. The crystallization of PHBV at 125°C was difficult, so no melting peaks were found. However, it was interesting to find a weak melting peak, which arose from the PHBV component for the 20/80 6a‐PLLA/PHBV blend after crystallization at 125°C, and it is discussed in detail. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42548.     

Effect of blend composition and structure on biodegradation of starch/ecoflex‐filled polyethylene films

A method to blend starches and polyethylene, and thus improve the environmental footprint, was investigated. Unlike traditional methods that utilize compatibilizers or rely on reactive extrusion to achieve the desired material compatibility, a high amylose starch, such as Gelose 80, was mixed with native starch, converted to thermoplastic starch, and compounded with Ecoflex and polyethylene. Films showed good integrity and were evaluated for mechanical properties, anaerobic biodegradability, and structure changes both before and after anaerobic sludge digestion. Mechanical properties were sufficient that these films might be utilized in a number of applications but were not recommended as a sustainable solution. Biodegradation was below the theoretical maximum, was not a linear function of the amount of biodegradable materials incorporated in the films, and was depressed further as the proportion of polyethylene increased due to an encapsulation effect. Structural evaluation showed the components of the blends remained as separate phases and the structure of the Gelose 80 was reminiscent of interphase material. Biodegradation yield appeared to be principally driven by connectivity of the starches within the films to the anaerobic sludge digestion environment. Recommendations for additional studies were given. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Structure and Properties of Compatible PPSF‐Rich Blends with PET

Summary: New PPSF/PET (poly(phenyl sulfone)/poly(ethylene terephthalate)) blends rich in PPSF were obtained by direct injection molding. Biphasic morphologies with a very large interface area/dispersed phase volume ratio were obtained and were attributed to a low interfacial tension in the melt state, a consequence of the reactions observed between the components of the blends. This favorable morphology led to small strain mechanical properties close or slightly above those predicted by the direct rule of mixtures, and more significantly, to elongations at break of the blends higher than that of the PPSF matrix.

Morphology of the cryogenically‐broken etched surface of a PPSF/PET 75/25 blend.     

Morphology and rheological behavior of maltene–polymer blends. I. Effect of partial hydrogenation of poly(styrene‐block‐butadiene‐block‐styrene‐block)‐type copolymers

Because of the importance of the maltene–polymer interaction for the better performance of polymer‐modified asphalts, this article reports the effects of the molecular characteristics of two commercial poly(styrene‐block‐butadiene‐block‐styrene‐block) (SBS) polymers and their partially hydrogenated derivatives [poly{styrene‐block[(butadiene)_1?x–(ethylene‐co‐butylene)_x]‐block‐styrene‐block} (SBEBS)] on the morphology and rheological behavior of maltene–polymer blends (MPBs) with polymer concentrations of 3 and 10% (w/w). Each SBEBS and its parent SBS had the same molecular weight and polystyrene block size, but they differed from each other in the composition of the elastomeric block, which exhibited the semicrystalline characteristics of SBEBS. Maltenes were obtained from Ac‐20 asphalt (Pemex, Salamanca, Mexico), and the blends were prepared by a hot‐mixing procedure. Fluorescence microscopy images indicated that all the blends were heterogeneous, with polymer‐rich and maltene‐rich phases. The rheological behavior of the blends was determined from oscillatory shear flow data. An analysis of the storage modulus, loss modulus, complex modulus, and phase angle as a function of the oscillatory frequency at various temperatures allowed us to conclude that the maltenes behaved as pseudohomogeneous viscoelastic materials that could dissipate stress without presenting structural changes; moreover, all the MPBs were more viscoelastic than the neat maltenes, and this depended on both the characteristics and amount of the polymer. The MPBs prepared with SBEBS were more viscoelastic and possessed higher elasticity than those prepared with SBS. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Real Space and Wave‐Number Space Studies of the Phase Structure and Morphology of iPP/PEOc Blends Using Scanning Electron Microscopy

The influence of blend composition on the phase structure and morphology of poly(propylene)/poly(ethylene‐co‐octene) blends was studied using SEM. A diameter d_g was defined and calculated in real space to discuss the phase structure and morphology of iPP/PEOc blends. The figure‐estimation method was introduced to determine the distribution width of d_g. It was shown that the distribution of d_g obeys a log‐normal distribution and the distribution width σ of d_g was calculated. In wave‐number (h) space, the correlation distance, a_c, was defined by applying light scattering theory to power spectrum images obtained by 2D Fourier transformation. Moreover, a fractal dimension, D_c, was introduced to describe the uniformity of the spatial distribution.

     

Kinetics of phase separation of poly(styrene‐co‐methyl methacrylate) and poly(styrene‐co‐acrylonitrile) blends

The phase behavior and kinetics of phase separation for blends of the random copolymer poly(styrene‐co‐methyl methacrylate) (SMMA) and poly(styrene‐co‐acrylonitrile) (SAN) were studied by using small‐angle laser light scattering. The partially miscible SMMA/SAN blends undergo spinodal decomposition (SD) and subsequent domain coarsening when quenched inside the unstable region. For blends of SMMA and SAN, the early stages of the phase separation process could be observed, unlike a number of other blends where the earliest stages are not visible by light scattering. The process was described in terms of the Cahn–Hilliard linear theory. Subsequently, a coarsening process was detected and the time evolution of q_m at the beginning of the late stages of phase separation followed the relationship q_m∝t^?1/3, corresponding to an evaporation–condensation mechanism. Self‐similar growth of the phase‐separated structures at different timescales was observed for the late stage. Copyright © 2004 Society of Chemical Industry     

Crystallization,morphology, and electrical properties of bio‐based poly(trimethylene terephthalate)/poly(ether esteramide)/ionomer blends

Bio‐based poly(trimethylene terephthalate) (PTT) and poly(ether esteramide) (PEEA) blends were prepared by melt processing with varying weight ratios (0–20 wt %) of ionomers such as lithium‐neutralized poly(ethylene‐co‐methacrylic acid) copolymer (EMAA‐Li) and sodium‐neutralized poly(ethylene‐co‐methacrylic acid) copolymer (EMAA‐Na). The blends were characterized by differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), polarized light microscopy (PLM), and transmission electron microscopy (TEM). DSC and PLM results showed that EMAA‐Na increased the crystallization rate for PTT significantly, whereas EMAA‐Li did not enhance the crystallization rate at all. Specific interactions between PEEA and ionomers were confirmed by DSC and TEM. Electrostatic performance was also investigated for those PTT blends because PEEA is known as an ion‐conductive polymer. Here, we confirmed that both sodium and lithium ionomers work as a synergist to enhance the static decay performance of PTT/PEEA blends. Morphological study of these ternary blends systems was conducted by TEM. Dispersed ionomer domains were encapsulated by PEEA, which increases the interfacial surface area between PEEA and the PTT matrix. This encapsulation effect explains the unexpected synergy for the static dissipation performance on addition of ionomers to PTT/PEEA blends. This core–shell morphology can be predicted by calculating spreading coefficient for the ternary blends. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

In situ fiber‐reinforced composites from blends containing polypropylene and polycaprolactone

Our study was focused on the presupposition that morphology control in immiscible polymer blend could give rise to reinforcement in composites. To investigate the effects of shear and elongational flow in polymer processing, observation of the mechanical properties and the morphology of the polypropylene/polycaprolactone (PP/PCL) blend system was performed. PP/PCL sheets were fabricated by means of a single‐screw extruder equipped with a slit‐type die to which high shear and elongational stresses were applied. For the sake of comparison, a second series of composites of identical composition was compression molded with a hot‐press machine that transmits lower shear and elongational stresses. The results indicate that the extruded sheets have better mechanical properties than those of the compression‐molded sheets, a result attributed to the generation of in situ dispersed long fiber minor phases and cocontinuous phases in the extruded composites. The differences in the crystallization behavior of the fibrous and spherically shaped components were indicated clearly by DSC curves. A PP crystalline peak indicative of in situ PP fiber formation is conspicuous around 980 cm⁻¹ (PP crystalline band) in the FTIR spectrum. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 833–840, 2004     

Role of Interface Rheology in Altering the Onset of Co‐Continuity in Nanoparticle‐Filled Polymer Blends

Developing co‐continuity in a polymer blend determines a multiphase system with enhanced properties which originate from the synergism of its constituents. Filling a blend with nanoparticles is a promising route to guide its morphology and eventually affect the co‐continuity transition. We add different kinds of nanoparticles to an HDPE/PEO blend to study how they affect the morphology of the blend as function of their surface properties and form factor. We find that PEO drop size is drastically reduced by particles adsorbed at the HDPE/PEO interface. However, we show that a drastic shifting of the co‐continuity threshold may only be achieved when particles affect the rheology of the interface.

     

Effect of an organoclay on the reaction‐induced phase‐separation kinetics and morphology of a poly(ether imide)/epoxy mixture

Organically modified layered silicates with a hydroxyl‐substituted quaternary ammonium surfactant as the modifier were incorporated into a mixture of poly (ether imide) and epoxy with 4,4′‐diaminodiphenyl sulfone as the hardener. The influence of the organically modified layered silicates on the reaction‐induced phase‐separation kinetics and morphology of the poly(ether imide)/epoxy mixture was investigated with time‐resolved small‐angle light scattering, phase‐contrast microscopy, and scanning electron microscopy. The phase‐separation kinetics were analyzed by means of the temporal evolution of scattering vector q _m and scattering intensity I_m at the scattering peak. The organically modified layered silicates obviously facilitated an earlier onset of phase separation but reduce the phase‐separation rate and greatly retarded the domain‐coarsening process in the late stage of spinodal decomposition. The temporal evolution of both q _m and I_m followed the power law q _m ～ (t ? t_os)^?α and I_m ～(t ? t_os)^?β, where t is the reaction time, t_os is the onset time of phase separation, and α and β are growth exponents. For the samples filled with organically modified layered silicates, α crossed over from 0 to about 1/3, following Binder–Stauffer cluster dynamics, and an interconnected phase structure was observed for cure temperatures ranging from 120 to 230°C. For the unfilled samples, the interconnected phase structure was observed only at cure temperatures below 140°C. At temperatures above 150°C, α crossed over from 0 to 1/3 < α ≤ 1 under the interfacial tension effect, following Siggia's theory, and the domain‐coarsening rate was very fast; this resulted in macroscopic epoxy‐rich domains. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1205–1214, 2007