Effect of the Addition of Toluene on the Structure and Properties of Styrene‐Isoprene‐Butadiene Rubber/Montmorillonite Nanocomposites

Summary: Styrene‐isoprene‐butadiene rubber/montmorillonite nanocomposites were synthesized by the addition of toluene into clay and living anionic polymerization. These silicate layers (B‐M) were exfoliated within 30 min after polymerization initiation, whereas the layers in the nanocomposites prepared without using toluene (A‐M) were only partially exfoliated and not well‐dispersed in the matrix. The results of TEM and X‐ray diffraction revealed disperse silicates and a strong interaction between the terpolymer matrix and clay in the B‐M nanocomposites. The B‐M‐exfoliated nanocomposites exhibited higher decomposition and glass transition temperatures, storage moduli, tensile strengths and elongations at the break than those of the pure terpolymer and A‐M. With an organophilic montmorillonite (OMMT) content of 3 wt.‐%, the exfoliated nanocomposite exhibited the best thermal stability and mechanical properties. In addition, GPC and ¹H NMR results showed that the introduction of OMMT caused a slight increase in the of terpolymer, but hardly affected the microstructure of the terpolymer independent of the preparation method. Thus, the addition of toluene plays an important role in enhancing the dispersion of OMMT, which leads to the improvement of the structure and properties of the B‐M nanocomposites.

TEM image of the SIBR/MMT nanocomposite.     

Exertion of Inhibiting Effect by Aluminosilicate Layers on Swelling of Solution Blended EVA/Clay Nanocomposite

Summary: Ethylene vinyl acetate (EVA) copolymer/dodecyl ammonium ion intercalated montmorillonite (12Me‐MMT) nanocomposites were swelled in xylene under atmospheric condition. Swelling index of these nanocomposites decreased with filler loading indicating that the solvent uptake of these nanocomposites was inversely related to the filler contents. The volume fractions of nanocomposites showed an increasing trend with filler concentration because of unswelling effect exerted by aluminosilicate layers. The cross‐link density was determined using the Flory‐Rehner equation and it was observed that the cross‐link density of these nanocomposites also showed an increasing trend with increasing filler loading. Free energy change (ΔG_mix) and the change in entropy (ΔS_mix) on swelling of EVA/12Me‐MMT nanocomposites in xylene were calculated and these values reaffirmed that the interaction between polymer chains and silicate layers was very strong which induced remarkable inhibiting ability on EVA matrix when swelled in xylene.

TEM photograph of EVA/12Me‐MMT nanocomposite containing 8 wt.‐% 12Me‐MMT.     

New Polylactide/Layered Silicate Nanocomposites, 6

The measurement of rheological properties of any polymeric material under molten state is crucial to gain fundamental understanding of the processability of that material. In the case of polymer/layered silicate nanocomposites, the measurements of rheological properties are not only important to understand the knowledge of the processability of these materials, but is also helpful to find out the strength of polymer‐layered silicate interactions and the structure‐property relationship in nanocomposites. This is because rheological behaviors are strongly influenced by their nanoscale structure and interfacial characteristics. In order to get this knowledge in the case of polylactide/montmorillonite nanocomposites, we have studied melt rheological properties of these materials in detail. On the basis of rheological data, we have conducted foam processing of pure polylactide and one representative nanocomposite by a newly developed pressure cell technique using carbon dioxide as a physical‐blowing agent.

The time variation of the elongational viscosity of one of the intercalated polylactide/montmorillonite nanocomposites.     

Control of Biodegradability of Polylactide via Nanocomposite Technology

Polymer/layered silicate nanocomposite technology is not only suitable for the significant improvement of mechanical and various other materials properties of virgin polymers, it is also suitable to enhance the rate of biodegradation of biodegradable polymers such as polylactide. The biodegradability of polylactide in nanocomposites completely depends upon both the nature of pristine layered silicates and surfactants used for the modification of layered silicate, and we can control the biodegradability of polylactide via judicious choice of organically modified layered silicate.

Biodegradation of neat PLA and various PLA/OMLS nanocomposites recovered from compost with time.     

Cover Picture: Macromol. Mater. Eng. 8/2005

Summary: Poly(butylene succinate‐co‐adipate) (PBSA) and organically modified montmorillonite (OMMT) nanocomposites of three different compositions were prepared by melt‐extrusion in a batch mixer. The structure of the nanocomposites was studied using X‐ray diffraction (XRD) and transmission electron microscopy (TEM) that revealed a coexistence of exfoliated and intercalated silicate layers dispersed in the PBSA matrix, regardless of the silicate loading. The degree of crystallinity of PBSA decreases with the addition of OMMT platelets. Dynamic mechanical analysis revealed remarkable increase in flexural storage modulus when compared with that of neat PBSA. Tensile property measurements exhibit substantial increase in stiffness with simultaneous increase in elongation at break of nanocomposites as compared to that of neat PBSA. The effect of clay loading on the melt‐state linear viscoelastic behavior of mixed intercalated/exfoliated nanocomposites was also investigated.

Elongation at break of compression molded annealed samples of neat PBSA and various PBSACNs.     

Environmental Stress‐Cracking Resistance of LDPE/EVA Blends

Blends of low‐density polyethylene with random copolymers of ethylene and vinyl acetate (PE/EVA) are studied with respect to their environmental stress‐cracking resistance (ESCR) using the Bell‐telephone test. This system shows the shortest time to failure in the ESCR test after annealing at 50 °C in a stress‐cracking agent (Igepal solution) compared with that in the tests conducted at 30 and 70 °C. The increase of the time to failure at 70 °C as compared with that at 50 °C is probably the result of the semicrystalline proportion of EVA melting. Transmission electron microscopy images (see Figure) reveal that EVA particles are molten and deformed in bending direction of the sample at 70 °C in contrast to samples annealed at 50 and 30 °C. TEM pictures of a failed sample during the test conducted at 50 °C indicate that EVA particles can stop crack propagation.

TEM image of PE/EVA‐5.4 after 1 000 h in ESCR test conditions at 70 °C.     

Preparation of Poly(ethylene‐octene) Elastomer/Clay/Wood Flour Nanocomposites by a Melting Method

Summary: The new nanocomposites consisting of metallocene poly(ethylene‐octene) (POE), silicate clay and wood flour (WF) were prepared by means of a melt blending method. In addition, maleic anhydride grafted poly(ethylene‐octene) (POE‐g‐MAH) was studied as an alternative to POE. The samples were characterized by XRD, FT‐IR spectroscopy, DSC, TGA, SEM, and mechanical testing. Based on the consideration of thermal and mechanical properties, it was found that the clay content of 11 wt.‐% was optimal for the preparation of POE‐g‐MAH/clay nanocomposites. The POE‐g‐MAH/clay/WF hybrid could obviously improve the mechanical properties of POE‐g‐MAH/WF hybrid since the former had the smaller WF phase size (being always less than 1.5 µm), the Si? O? C bond and the nanoscale dispersion of silicate layers in the polymer matrix. The biodegradation studies showed that the mass of hybrids reduced by about the content of WF. The new POE‐g‐MAH/clay/WF nanocomposites produced from our laboratory can provide a plateau tensile strength at break when the WF content was up to 50 wt.‐%.

     

Elaboration of Poly(ε‐caprolactone)‐g‐TiNbO5 Nanocomposites via in situ Metal Complex Initiated Intercalative Polymerization

Summary: The preparation of poly(ε‐caprolactone)‐g‐TiNbO₅ nanocomposites via in situ intercalative polymerization of ε‐caprolactone initiated by an aluminium complex is described. These nanocomposites were obtained in the presence of HTiNbO₅ mineral pre‐treated by AlMe₃, but non‐modified by tetraalkylammonium cations. These hybrid materials obtained have been characterized by Fourier transform infrared absorption spectroscopy, wide‐angle X‐ray scattering, scanning electron microscopy, and dynamic mechanical analysis. Layered structure delamination and homogeneous distribution of mineral lamellae in the poly(ε‐caprolactone) (PCL) is figured out and strong improvement of the mechanical properties achieved. The storage modulus of the nanocomposites is enhanced as compared to pure PCL and increases monotonously with the amount of the filler in the range 3 to 10 wt.‐%.

SEM image of the fractured surface of a PCL‐TiNbO₅ nanocomposite film.     

Thermal‐ and Sun‐Promoted Generation of Silver Nanoparticles Embedded into Poly(vinyl alcohol) Films

Nanocomposites based on poly(vinyl alcohol) and silver nanoparticles were efficiently prepared by sun‐ and thermal‐promoted reduction processes. Uniaxial drawing of the Ag/PVA nanocomposites favoured the anisotropic distribution of silver particles, providing oriented films with polarisation‐dependent tunable optical properties. These dichroic properties were more pronounced for nanocomposites produced by sun exposition, which provided more compact and interacting metal clusters. The results obtained suggest the nanocomposite films could find potential applications as colour polarising filters, radiation responsive polymeric objects and smart flexible films in packaging applications.

     

Intercalation of Diphenyl Sulfide into Nanogalleries and Preparation of Poly(p‐phenylenesulfide)‐Based Nanocomposites

Summary: For the reference system of PPS‐based nanocomposites, we investigated the intercalation behavior of DFS molecules into nano galleries based on OMLFs consisting of different types of intercalants and nanofillers with different surface charge densities. The smaller initial interlayer opening led to the larger interlayer expansion, regardless of the miscibility between the intercalant and DFS. We examined the preparation of PPS‐based nanocomposites with and/or without shear processing at 300 °C. The finer dispersion of OMLFs in the nanocomposite was observed when using OMLF having small initial interlayer opening. The delamination of the stacked nanofillers was governed by the initial interlayer opening, whereas the uniform dispersion of the nanofillers was affected by the shear.

Plot of initial interlayer opening versus Δ opening for various OMLFs intercalated with DFS.     

Preparation and Characterization of Polycarbonate/Poly(propylene)/Attapulgite Ternary Nanocomposites with the Morphology of Encapsulation

Summary: Ternary nanocomposites based on polycarbonate (PC), poly(propylene) (PP), and attapulgite (AT) were prepared via the method of two‐step melt blending, by which the AT was blended with PP prior to compound with PC. Structure and properties of the ternary PC/PP/AT nanocomposites were investigated. The degradation of PC triggered by AT during direct blending process can be inhibited effectively by using two‐step melt blending. It was found that the morphology of encapsulation structure like sandbag was formed in PC matrix, where PP encapsulated AT fibrillar single crystals. DSC experiments showed that in PC/PP/AT ternary nanocomposites, AT had a strong heterophase nucleation effect on PP, resulting in the enhancement of crystallization degree and the crystallization temperature of PP. DMA and mechanical property results showed that the ternary nanocomposites exhibited good balanced toughness and stiffness.

TEM photograph of PC/PP/AT ternary nanocomposite.     

Preparation and Properties of PVC Ternary Nanocomposites Containing Elastomeric Nanoscale Particles and Exfoliated Sodium‐Montmorillonite

Summary: A novel rigid PVC ternary nanocomposite containing NBR‐ENP and untreated Na‐MMT has been fabricated. X‐ray diffraction XRD, TEM and SEM observations revealed that the untreated Na‐MMT was exfoliated and most NBR‐ENPs (about 90 nm) were separately dispersed in the PVC matrix. DMTA and TGA demonstrated that the PVC ternary nanocomposites had a higher glass transition temperature and a higher decomposition temperature than neat PVC, while the toughness increased simultaneously. Combustion tests showed that the exfoliated clay in the PVC/NBR‐ENP/MMT ternary nanocomposites did not improve the flame retardancy after ignition under strong heat flux.

Schematic diagram of the fabrication procedure of PVC/NBR‐ENP/Na‐MMT ternary nanocomposites.     

Co(acac)2‐Mediated Radical Polymerization of Acrylonitrile: Control Over Molecular Weights and Copolymerization With Methyl Methacrylate

The cobalt‐mediated radical polymerization of acrylonitrile in DMSO using cobalt (II) acetylacetonate [Co(acac)₂] as mediator is studied. Both the evolution of molecular weight and conversion over time under various conditions are monitored. Molecular weights increase sharply at the beginning of the reaction and subsequently grow linearly with conversion. No branching of the polymer is observed by ¹³C NMR. By a careful design of the reaction parameters, number‐average molecular weights >1.2 · 10⁵ g · mol^?1 with a PDI around 2.4 together with conversions of up to 90% within 24 h are achieved. The copolymerization parameters of acrylonitrile with methyl methacrylate in DMSO at 30 °C are determined using the Kelen‐Tüdõs approach giving r_AN = 0.33, r_MMA = 0.71.

     

Intercalated PS/Na+‐MMT Nanocomposites Prepared by Ultrasonically Initiated In Situ Emulsion Polymerization

Summary: A new technique, ultrasonically initiated in situ emulsion polymerization, was employed to prepare intercalated polystyrene/Na⁺‐MMT nanocomposites. FTIR, XRD, and TEM results confirm that the hydrophobic PS can easily intercalate into the galleries of hydrophilic montmorillonite via ultrasonically initiated in situ emulsion polymerization, taking advantages of the multi‐effects of ultrasonic irradiation, such as dispersion, pulverization, activation, and initiation. Properly reducing SDS concentration is beneficial to widen the d‐spacing between clay layers. However, the Na⁺‐MMT amount has little effect on the d‐spacing of nanocomposites. The glass transition temperature of nanocomposites increased as the percentage of clay increased, although the average molecular weight of PS decreased, and the decomposition temperature of the 1obtained nanocomposites moves to higher temperature.

TEM of PS/Na⁺‐MMT nanocomposite prepared by ultrasonically initiated in situ emulsion polymerization.     

Intercalated Polycarbonate/Clay Nanocomposites: Nanostructure Control and Foam Processing

Intercalated polycarbonate (PC)/clay nanocomposites (PCCN)s have been prepared successfully through the melt intercalation method in the presence of a compatibilizer. The internal structure and morphology of the PCCNs has been established by using wide‐angle X‐ray diffraction (WAXD) analyses and transmission electron microscopic (TEM) observations. The morphology of these nanocomposites and degradation of the PC matrix after nanocomposites preparation can be controlled by varying surfactants used for the modification of clay and compatibilizer. The intercalated PCCNs exhibited remarkable improvements of mechanical properties when compared with PC without clay. We also discuss foam processing of one representative PCCN using supercritical CO₂ as a foaming agent.

TEM bright field image of intercalated polycarbonate/synthetic fluorohectorite nanocomposite.     

Study of the Fire Performance of Magnesium Hydroxide Sulfate Hydrate Whisker Flame Retardant Polyethylene

Summary: Halogen‐free, flame retardant low density polyethylene (LDPE) composites, using magnesium hydroxide sulfate hydrate (MHSH) whiskers as a flame retardant, combined with microencapsulated red phosphorous (MRP) as a synergist, have been prepared using a two‐roll mill. Their fire properties were determined by using the limiting oxygen index (LOI), the UL‐94 test and cone calorimetry. The results showed that MRP was a good synergist in improving the flame retardance of the LDPE/MHSH whisker system. Poly[ethylene‐co‐(vinyl acetate)] (EVA), used as a compatibilizer, increased the fire performance of LDPE/MHSH whisker composites.

HRR curves for LDPE/MHSH whisker composites.     

High Temperature Thermosets With a Low Coefficient of Thermal Expansion

Summary: Polymeric thermosetting composites can be used as metal substitutes for certain applications if they possess high temperature stability in air, low coefficient of thermal expansion (CTE), and sufficient flexural strength, in combination with competitive costs. Commercial bismaleimide, bisnadimide, and cyanate ester thermosetting materials were selected due to their excellent thermal stability. Low CTEs were achieved by adding high loading levels of fused silica or silicon nitride fillers. Several optimized composites were fabricated by varying the materials, composition, and cure conditions. Characteristic composite properties, such as CTE, thermal stability, glass transition temperature (T_g), flexural strength, and filler distribution were investigated. The best system developed consists of Matrimide 5292, a commercial two‐component bismaleimide resin, filled with 75% Silbond FW100EST, and additionally reinforced with 0.5% Twaron short fibers. This composite is distinguished by a CTE around 15 ppm · K⁻¹, a T_g around 340 °C, flexural strength above 100 MPa, and attractive material costs.

Matrimid 5292 (75%)/Silbond FW100AST (24.5%), and Twaron 2 mm short fibers (0.5%). Three fibers are visible, embedded and well dispersed in the matrix.     

Preparation and Combustion Properties of Flame Retardant Nylon 6/Montmorillonite Nanocomposite

Flame retardant Nylon 6 (PA6)/montmorillonite (MMT) nanocomposites have been prepared using direct melt intercalation technique by blending PA6, organophilic clay and conventional fire retardants, such as the melamine cyanurate (MCA) and the combination of decabromodiphenyl oxide (DB) and antimony oxide (AO). Their morphology and combustion properties are characterized by XRD, transmission electron microscopy (TEM), UL‐94 test and Cone Calorimeter experiments. The flame retardant nanocomposites with MCA or DB and AO show lower heat release rate (HRR) peak compared to that of conventional flame retardant PA6. Meanwhile, the synergetic effect was studied between clay and DB‐AO.

TEM of PA‐n nanocomposite.     

Preparation and Characterization of 4,4′‐Bis(4‐aminophenoxy)diphenyl Sulfone Based Fluoropoly(ether‐imide)/Organo‐Modified Clay Nanocomposites

A series of fluoropoly(ether‐imide) (6F‐PEI), and [6F‐PEI/montmorillonite (MMT) clay) nanocomposites films were made by thermal curing of respective formulations containing fluoropoly(ether‐amic acid) (6F‐PEAA), synthesized from 2,2′‐bis(3,4‐dicarboxyphenyl)hexafluoropropane dianhydride (6FDA) and 4,4′‐bis(4‐aminophenoxy)diphenyl sulfone (p‐SED), and increasing concentration of p‐SED treated montmorillonite clay (modified MMT clay) at temperature from RT to 350 °C. These films showed excellent solvent resistance as well as very good thermal stability, and increased glass transition (T_g) values with increasing % clay. In addition, these trifluoromethyl groups‐containing nanocomposites films showed sharp lowering of coefficient of thermal expansion (CTE) by 22%. Furthermore, they exhibited increased long‐term thermo‐oxidative stability (TOS), with % weight retention in the range of 86 to 92% in isothermal heating at 300 °C for 300 h in air, reduced water absorption at 100 RH at 50 °C in the range of 0.5 to 1.15%. These data are still much lower than those of neat ULTEM® 1000 and Kapton® H film. The modulus of elasticity is on an average 38% higher for the nanocomposite films relative to neat fluoropoly(ether‐imide) (6FDA + p‐SED), and above non‐fluorinated polyimide films. The surface energy measurement by One‐Liquid and Two‐Liquid method showed a comparable trend of decreasing contact angle. For the nanocomposite films having 15% hydrophobic clay, the contact angle decreased by 21 and 20% for DI‐water and formamide, respectively. The surface energy increase was in the range of 8.21–8.54 mJ/m².

     

Ternary Blends to Improve Heat Distortion Temperature and Rheological Properties of PVC

Summary: Binary and ternary blends of PVC mixed with α‐methylstyrene/acrylonitrile‐butadiene‐styrene copolymer (AMS‐ABS) and ethylene/vinyl acetate/carbon monoxide terpolymer (EVA‐CO) are investigated, with the aim to obtain a new PVC based material with an improved heat distortion temperature and good processability. Dynamic Mechanical Thermal Analysis (DMTA) reveals that ternary PVC/AMS‐ABS/EVA‐CO blends exhibit two glass transition temperatures: the lower T_g corresponds to a PVC/EVA‐CO phase and the higher one to a PVC/AMS‐ABS phase. An analysis of PVC respective interactions with AMS‐ABS and EVA‐CO leads to assert that the distribution of PVC in the ternary PVC/AMS‐ABS/EVA‐CO system is basically controlled by the binary immiscible blend composition, taken as Φ AMS‐ABS/Φ EVA‐CO ratio. The inclusion of AMS‐ABS and EVA‐CO to form ternary blends based on PVC, allows to improve heat distortion temperature (owed to the presence of AMS‐ABS), maintaining a low viscosity in the molten state, due to the plasticizing effect of EVA‐CO.

Viscosity function obtained at T = 170 °C from extrusion capillary measurements.