Semi‐interpenetrating polymer networks based on polyurethane and polyvinylpyrrolidone. II. Dielectric relaxation and thermal behaviour

Semi‐interpenetrating polymer networks (semi‐IPNs) based on crosslinked polyurethane (PU) and linear polyvinylpyrrolidone (PVP) were synthezised, and their thermal and dynamic mechanical properties and dielectric relaxation behavior were studied to provide insight into their structure, especially according to their composition. The differential scanning calorimetry results showed the glass transitions of the pure components: one glass‐transition temperature (T_g) for PU and two transitions for PVP. Such glass transitions were also present in the semi‐IPNs, whatever their composition. The viscoelastic properties of the semi‐IPNs reflected their thermal behavior; it was shown that the semi‐IPNs presented three distinct dynamic mechanical relaxations related to these three T_g values. Although the temperature position of the PU maximum tan δ of the α‐relaxation was invariable, on the contrary the situation for the two maxima observed for PVP was more complex. Only the maximum of the highest temperature relaxation was shifted to lower temperatures with decreasing PVP content in the semi‐IPNs. In this study, we investigated the molecular mobility of the IPNs by means of dielectric relaxation spectroscopy; six relaxation processes were observed and indexed according the increase in the temperature range: the secondary β‐relaxations related to PU and PVP chains, an α‐relaxation due to the glass–rubber transition of the PU component, two α‐relaxations associated to the glass–rubber transitions of the PVP material, and an ionic conductivity relaxation due to the space charge polarization of PU. The temperature position of the α‐relaxation of PU was invariable in semi‐IPNs, as observed dynamic mechanical analysis measurements. However, the upper α‐relaxation process of PVP shifted to higher temperatures with increasing PVP content in the semi‐IPNs. We concluded that the investigated semi‐IPNs were two‐phase systems with incomplete phase separation and that the content of PVP in the IPNs governed the structure and corresponding properties of such systems through physical interactions. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1191–1201, 2003     

Miscibility and thermal and dynamic mechanical behaviour of semi‐interpenetrating polymer networks based on polyurethane and poly(hydroxyethyl methacrylate)

The thermodynamic miscibility and thermal and dynamic mechanical behaviour of semi‐interpenetrating polymer networks (semi‐IPNs) of crosslinked polyurethane (PU) and linear poly(hydroxyethyl methacrylate) (PHEMA) have been investigated. The free energies of mixing of the semi‐IPN components have been determined by the vapour sorption method and it was established that the parameters are positive and depend on the amount of PHEMA in the semi‐IPN samples. Thermal analyses glass transition temperatures evidenced two in the semi‐IPNs in accordance with the investigation of the thermodynamic miscibility of these systems. Dynamic mechanical analysis revealed a pronounced change in the viscoelastic properties of the PU‐based semi‐IPNs with different amounts of PHEMA in the samples. The semi‐IPNs have two distinct tan δ maxima related to the relaxations of the two polymers in their glass temperature domains. The temperature position of PU relaxation maximum tan δ is invariable but its amplitude decreases in the semi‐IPNs with increasing amount of PHEMA in the systems. The tan δ maximum of PHEMA is shifted to a lower temperature and its amplitude decreases with increasing amount of PU in the semi‐IPNs. The segregation degree of components α was calculated using the viscoelastic properties of semi‐IPNs. It was concluded that the studied semi‐IPNs are two‐phase systems with incomplete phase separation. The different levels of immiscibility lead to the different degree of phase separation in the semi‐IPNs with compositions. Copyright © 2004 Society of Chemical Industry     

Semiinterpenetrating polymer networks based on polyurethane and polyvinylpyrrolidone. I. Thermodynamic state and dynamic mechanical analysis

Semiinterpenetrating polymer networks (semi‐IPNs) based on polyurethane (PU) and polyvinylpyrrolidone (PVP) have been synthesized, and their thermodynamic characteristics, thermal properties, and dynamical mechanical properties have been studied to have an insight in their structure as a function of their composition. First, the free energies of mixing of the two polymers in semi‐IPNs based on crosslinked PU and PVP have been determined by the vapor sorption method. It was established that these constituent polymers are not miscible in the semi‐IPNs. The differential scanning calorimetry results evidence the T_g of polyurethane and two T_g for PVP. The dynamic mechanical behavior of the semi‐IPNs has been investigated and is in accordance with their thermal behavior. It was shown that the semi‐IPNs present three distinct relaxations. If the temperature position of PU maximum tan δ is invariable, on the contrary, the situation for the two maxima observed for PVP is more complex. Only the maximum of the highest temperature relaxation is shifted to lower temperature with changing of the semi‐IPNs composition. It was concluded that investigated semi‐IPNs are two‐phase systems with incomplete phase separation. The phase composition was calculated using viscoelastic properties. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 852–862, 2001     

Phase separation in the polyurethane/poly(2‐hydroxyethyl methacrylate) semi‐interpenetrating polymer networks synthesized by different ways

The thermal, dynamic mechanical analysis, morphology and mechanical properties of semi‐interpenetrating polymer networks based on crosslinked polyurethane (PU) and poly(2‐hydroxyethyl methacrylate) (PHEMA) synthesized by photopolymerization and by thermopolymerization have been investigated. The thermal analysis has evidenced the two glass temperature transitions in the semi‐IPNs and this is confirmed by the thermodynamic miscibility investigation of the systems. The Dynamic Mechanical Analysis spectra have shown that the phase separation is more significant in the thermopolymerized semi‐IPNs: the tan δ peaks of constituent polymers are more distinct and the minimum between the two peaks is deeper. The calculated segregation degree values of semi‐IPN's components are significantly higher for thermopolymerized semi‐IPNs, thereby the process of phase separation in the thermopolymerized semi‐IPNs is more developed. The structures of two series of samples investigated by SEM are completely different. The mechanical properties reflect these changes in structure of semi‐IPNs with increasing amount of PHEMA and with the changing of the method of synthesis. The results suggest that the studied semi‐IPNs are two‐phase systems with incomplete phase separation. The semi‐IPN samples with early stage of phase separation demonstrate higher mechanical characteristics. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers     

Miscibility and properties of semi‐interpenetrating polymer networks based on polyurethane and nitroguar gum

Films from castor oil‐based polyurethane (PU) prepolymer and nitroguar gum (NGG) with different contents (10–70 wt %) were prepared through solution casting method. The networks of PU crosslinked with 1,4‐butanediol were interpenetrated by linear NGG to form semi‐interpenetrating polymer networks (semi‐IPNs) in the blend films. The miscibility, morphology, and properties of the semi‐IPNs coded as PUNG films were investigated with Fourier transform infrared spectroscopy, scanning electron microscopy, differential scanning calorimetry, dynamic mechanical thermal analysis, wide‐angle X‐ray diffraction, density measurement, ultraviolet spectroscopy, thermogravimetric analysis, tensile, and solvent‐resistance testing. The results revealed that the semi‐IPNs films have good miscibility over the entire composition ratio of PU to NGG under study. The occurrence of hydrogen‐bonding interaction between PU and NGG played a key role in improvement of the material performance. Compared with the pure PU film, the PUNG films exhibited higher values of tensile strength (11.7–28.4 MPa). Meanwhile, incorporating NGG into the PU networks led to an improvement of thermal stability and better solvent‐resistance of the resulting materials. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104, 4068–4079, 2007     

Free volume and the physico‐mechanical behaviour of polyurethane/polyacrylonitrile interpenetrating polymer networks: positron annihilation results

A series of semi‐interpenetrating polymer networks (SIPNs) of polyurethane (PU) and polyacrylonitrile (PAN) in the weight ratios 90/10, 70/30, 60/40 and 50/50 PU/PAN were prepared using polyethylene glycol, 4,4′‐diphenylmethane diisocyanate and acrylonitrile by sequential polymerization. Differential scanning calorimetry and scanning electron microscopy techniques were used to find the glass transition temperature and surface morphology of SIPNs. The tough and transparent SIPN films were characterized for physico‐mechanical properties such as density, surface hardness and tensile properties. Positron annihilation lifetime spectroscopy (PALS) was used to measure the free volume behaviour of the IPNs. The sorption behaviour of IPNs with benzene penetrant was also measured. An attempt was made to correlate the PALS results with the mechanical and sorption properties of the SIPNs. Copyright © 2005 Society of Chemical Industry     

Effect of nitrocellulose on the properties of PU–NC semi‐IPN wood coatings

Wood coatings of PU–NC semi‐interpenetrating polymer networks (semi‐IPNs), made from blown castor oil (BCO), aromatic polyisocyanate (PTDI), and nitrocellulose (NC), were prepared by sequential polymerization method. To investigate the effects of NC on the properties of PU–NC semi‐IPNs wood coatings, three different viscosities of NC (½‐sec, ¼‐sec, and ${1\over 16}$ ‐sec), and a PU catalyst [dibutyltin dilaurate (DBTDL)] were synthesized in this study. The results revealed that the PU–NC semi‐IPNs with ½‐sec NC‐containing coating had the shortest drying time, and their films had the best tensile strength, elongation at break, lightfastness, and solvent resistance. Dynamic mechanical analysis showed that PU–NC semi‐IPNs with ½‐sec NC or ${1\over 16}$ ‐sec NC had good interpenetration between PU and NC, whereas PU–NC semi‐IPNs with ¼‐sec NC had a slight separation phase between PU and NC. In both PU–NC semi‐IPNs with ¼‐sec NC and those with ${1\over 16}$ ‐sec NC, the addition of 0.2% DBTDL could effectively reduce the drying time of the coating and improve the film properties, including tensile strength, elongation at break, and lightfastness. In addition, the miscibility of PU and NC was examined in PU–NC semi‐IPNs with ¼‐sec NC. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 2157–2162, 2003     

Radiation synthesis and environmental responsiveness of semi‐interpenetrating polymer networks composed of poly(dimethyl–aminoethyl methacrylate) and poly(ethylene oxide)

Semi‐interpenetrating polymer networks (semi‐IPNs) composed of poly(dimethyl–aminoethyl methacrylate) (PDMAEMA) and poly(ethylene oxide) (PEO) were synthesized by γ‐radiation; three semi‐IPNs with 80 : 20, 90 : 10, and 95 : 5 weight ratios of DMAEMA/PEO were obtained by use of this technique. The gel–dose curves showed that the hydrogels were characterized by a structure typical of semi‐IPNs and the results of elemental analysis supported this point. The temperature‐induced phase transition of semi‐IPNs with the composition of 95 : 5 was still retained, with the lower critical solution temperature of PDMAEMA shifting from 40 to 27°C. The temperature sensitivity of the other two semi‐IPNs gradually disappeared. The pH sensitivity of three semi‐IPNs was still retained but the pH shifted slightly to lower values with increasing PEO content in the semi‐IPNs. The effect of PEO content in semi‐IPNs on their environmental responsiveness was discussed. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2995–3001, 2004     

Dynamic mechanical properties of semi‐interpenetrating polymer network‐based on nitrile rubber and poly(methyl methacrylate‐co‐butyl acrylate)

In this article, semi‐interpenetrating polymer network (Semi‐IPNs) based on nitrile rubber (NBR) and poly(methyl methacrylate‐co‐butyl acrylate) (P(MMA‐BA)) were synthesized. The structure and damping properties of the prepared Semi‐IPNs blends were characterized and by fourier transform infrared spectrum (FTIR), dynamic mechanical analysis (DMA), scanning electron microscopy (SEM), thermogravimetric analysis (TGA/DTG), and tensile mechanical properties. The results showed that interpenetrating network based on P(MMA‐BA) and NBR was successfully obtained, which showed the improved thermal stability compared to NBR/P(MMA‐BA)‐based two‐roll mill blends. Furthermore, Semi‐IPNs showed significantly better the dynamic mechanical properties than that of the two‐roll mill system. With the increasing feed ratio of BA and MMA during the preparation of Semi‐IPNs, the loss peak position for P(MMA‐BA) in NBR/PMMA IPNs shifted to a lower temperature from 20°C to ?17°C, and when NBR in Semi‐IPNs was accounted for 40 wt %, the dynamic mechanical thermal analysis showed that much more advanced damping material with wider temperature range (?30°C < T < 80°C) as tan δ > 0.45 can be achieved. Therefore, it was expected as a promising way to obtain the excellent damping materials with good oil‐resisted properties according the Semi‐IPNs system. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40217.     

Semi‐ and full‐interpenetrating polymer networks based on polyurethane produced from canola oil and poly(methyl methacrylate)

Semi‐ and full‐interpenetrating polymer networks (IPNs) were prepared using polyurethane (PUR) produced from a canola oil‐based polyol with primary terminal functional groups and poly(methyl methacrylate) (PMMA). The properties of the material were studied and compared using dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), and tensile measurements. The morphology of the IPNs was investigated using atomic force microscopy (AFM). Semi‐IPNs demonstrated different thermal mechanical properties, mechanical properties, phase behavior, and morphology from full IPNs. Both types of IPNs studied are two‐phase systems with incomplete phase separation. However, the extent of phase separation is significantly more advanced in the semi‐IPNs compared with the full IPNs. All the semi‐IPNs exhibited higher values of elongation at break for all proportions of acrylate to polyurethane compared with the corresponding full IPNs. These differences are mainly due to the fact that in the case of semi‐IPNs, one of the constituting polymers remains linear, so that it exhibits a loosely packed network and relatively high mobility, whereas in the case of full IPNs, there is a higher degree of crosslinking, which restricts the mobility of the chains. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Studies on physico‐mechanical and optical properties,and WAXS of castor oil based polyurethane/polyacrylates interpenetrating polymer networks

Interpenetrating polymer networks (IPNs) of polyurethane (PU)/polyacrylates have been synthesized by sequential polymerization of castor oil, methylene diisocyanate (MDI), and acrylate monomers such as methyl acrylate (MA), methyl methacrylate (MMA), and ethyl acrylate (EA); with benzoyl peroxide (BPO) and ethylene glycol dimethyl acrylate (EGDM) as an initiator and crosslinker, respectively. The physico‐mechanical properties, such as density, surface hardness, tensile strength, percentage elongation at break, and tear strength; and the optical properties, like total transmittance and haze, of PU/polyacrylate IPNs have been reported. Microcrystalline parameters of IPNs have been computed by using wide angle X‐ray scattering (WAXS) recordings. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 764–773, 2005     

The effect of alkyd resins on the properties of AA‐NC semi‐IPNs as binders in wood finish

Wood coatings of AA‐NC semi‐interpenetrating polymer networks (semi‐IPNs), made from acid curing amino‐alkyd resins (AA) and nitrocellulose (NC), were prepared by sequential polymerization method. To investigate the effects of oil length on the properties of AA‐NC semi‐IPNs, three grades of alkyd resins (Alkyd) containing 38, 48, and 58% oil were synthesized with phthalic anhydride, glycerol, and soybean oil, employing alcoholysis method. The butylated urea formaldehyde resin (UF) and melamine formaldehyde resin (MF) were also prepared in this study. The AA‐NC semi‐IPNs were maintained at a weight ratio of AA : NC of 25 : 75, where the AA was the composition of MF : UF : Alkyd of 7.5 : 22.5 : 70 (by weight), and 10% of p‐toluene sulfonic acid solution (concentration, 25% in isopropyl alcohol) based on the weight of amino resins was added as acid catalyst. The properties of coatings such as viscosity, drying time, and gel time, and the properties of films including adhesion, hardness, abrasion resistance, impact resistance, tensile strength, released formaldehyde, lightfastness, solvent resistance, and durability were examined. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1923–1927, 2004     

Studies on novel semi‐2‐IPNs from polyetherimide and citraconimide

A series of novel semi‐2‐interpenetrating polymeric networks (semi‐2‐IPNs) were prepared through blending in solution using two different polyimides, biscitraconamic acid as a precursor of biscitraconimide (MBMI) with various proportions of polyetherimide (PEI) to achieve optimum properties. Biscitraconamic acid was prepared by reacting citraconic anhydride (CA), 3,3',4,4'‐benzophenone tetracarboxylic dianhydride (BTDA) and bis(3‐aminopropyl)phenyl phosphine (BAPPP) and it was characterized by differential scanning calorimetry (DSC), FTIR, and ¹H‐NMR spectroscopy. Both biscitraconamic acid and PEI were blended in N,N‐dimethylacetamide (DMAc) solution, casted and thermally cured up to 300°C to give semi‐2‐IPNs. The MBMI/PEI semi‐IPN systems were characterized by UV‐Vis spectroscopy, FTIR spectroscopy and thermal techniques. The phase morphology, isothermal aging, and water uptake of semi‐IPN systems have also been studied. The morphological studies on phase distribution were investigated by scanning electron microscopy (SEM). Thermal performance of MBMI/PEI semi‐IPN systems were evaluated by DSC and thermo gravimetric analysis (TGA). All the compositions of semi‐IPN polyimide system were stable up to 400°C and their thermal stability increased with increase in the content of PEI. Isothermal aging studies done at 300°C for various time periods showed good thermo‐oxidative stability. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Insolubilization of sodium chondroitin sulfate by forming a semi‐interpenetrating polymer network with acrylic acid: A potential carrier for colon‐specific drug delivery

To reduce the highly hydrophilic property of chondroitin sulfate (ChS), a semi‐interpenetrating polymer network (semi‐IPN) of chondroitin sulfate/polyacrylic acid (PAA) was prepared as a drug carrier by crosslinking acrylic acid with diethyleneglycol diacrylate. The swelling properties of the semi‐IPNs with different concentrations of crosslinking agent were correlated. The moisture sorption profiles were evaluated using differential thermal analysis. Ketoprofen was used as a drug probe to evaluate the performance of the drug released from the semi‐IPN matrices. The prepared semi‐IPNs demonstrated significant swelling reduction properties with both gastric and intestinal fluids compared with those of both the pure ChS and the ChSAA blend without the crosslinking agent. The amount of accumulated drug released from the semi‐IPNs was less than 30 wt % at pH 1.2 and up to 80 wt % at pH 7.4. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 114–122, 2002     

Engineering properties of poly(vinyl chloride)–poly(butyl methacrylate) semi‐1 and semi‐2 interpenetrating polymer networks

Semi‐1 and semi‐2 interpenetrating polymer networks (IPNs) of poly(vinyl chloride) (PVC) and in situ formed poly(butyl methacrylate) (PBMA) have been synthesized using diallyl phthalate and ethylene glycol dimethacrylate as the crosslinkers of PVC and PBMA, respectively. These were then characterized with reference to their mechanical, thermal, and morphological properties. The mechanical and thermal characteristics revealed modification over the unmodified polymeric systems in relation to their phase morphologies. The semi‐1 IPNs displayed a decrease in their mechanical parameters of modulus and UTS while semi‐2 IPNs exhibited a marginal increase in these two values. The semi‐1 IPNs, however, also revealed a decrease in the elongation and toughness values away from the normal behavior. The thermomechanical behavior of both the systems is in conformity with their mechanicals in displaying the softening characteristics of the system and stabilization over unmodified PVC. The DSC thermograms are also correlated to these observations along with the heterogeneous phase morphology which is displayed by both the systems especially at higher concentration of PBMA incorporation. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effect of the synthesis route on the structure and properties of polyurethane/nitrokonjac glucomannan semi‐interpenetrating polymer networks

With a synthesis route differing from previous methods, novel semi‐interpenetrating polymer networks (semi‐IPNs), coded UNK‐II, were synthesized by the initial mixing of nitrokonjac glucomannan (NKGM) with castor oil in butanone and the subsequent addition of toluene diisocyanate (TDI) to begin the polymerization reaction in the presence of 1,4‐butanediol (BD) as a chain extender at 60°C. The results from dynamic mechanical analysis, differential scanning calorimetry, and ultraviolet spectroscopy indicated that a certain degree of microphase separation occurred between soft and hard segments of polyurethane (PU) in the UNK‐II sheets. The α‐transition temperature, glass‐transition temperature, heating capacity, and tensile strength increased with an increase in the NKGM content, and this suggested an interaction between PU and NKGM in the UNK‐II sheets. In a previous method, semi‐IPN materials (PUNK) were synthesized by the polymerization reaction between castor oil and TDI, and then this PU prepolymer was mixed with NKGM and cured in the presence of BD as a chain extender. The PUNK sheets had relatively good miscibility and mechanical properties. However, for UNK‐II sheets prepared by the method reported in this work, NKGM mainly played a role in reinforcement. When the NKGM content was less than 10%, the UNK‐II sheets exhibited good miscibility, tensile strength (26–28 MPa), and breaking elongation (130–140%), similar to those of PUNK materials. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1948–1954, 2003     

Damping properties of interpenetrating polymer networks of polyurethane‐modified epoxy and polyurethanes

Interpenetrating polymer networks (IPNs) were prepared from polyurethane (PU)‐modified epoxy with different molecular weight of polyol and polyurethanes based on the mixture of polydiol and polytriol by a one‐shot method. Two types of PU‐modified epoxy: PU‐crosslinked epoxy and PU‐dangled epoxy were synthesized, and the effects of the different molecular weights of polyol in the PU‐modified epoxy/PU IPNs on the dynamic mechanical properties, morphology, and damping behavior were investigated. The results show that the damping ability is enhanced through the introduction of PU‐modified epoxy into the PU matrix to form the IPN structure. As the molecular weight of polyol in PU‐modified epoxy increases, the loss area (LA) of the two types of the IPNs increases. PU‐dangled epoxy/PU IPNs exhibit much higher damping property than that of the PU‐crosslinked epoxy/PU IPNs with 20 wt % of PU‐crosslinked epoxy. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 74: 328–335, 1999     

Water and temperature response of semi‐IPN hydrogels composed of chitosan and polyacrylonitrile

Temperature‐responsive semi‐interpenetrating polymer networks (semi‐IPNs) constructed with chitosan and polyacrylonitrile (PAN) were crosslinked with glutaraldehyde. The semi‐IPN determined the sorption behavior of water at several temperatures and at a relative humidity (RH) of 95% using a dynamic vapor sorption (DVS) system. Water diffusion coefficients of semi‐IPNs were calculated according to the Fickian Law at several temperatures and exhibited a relatively water uptake, 0.1–0.4 at room temperature. The water uptake of hydrogels depended on temperature. The apparent activation energy was dependent of the composition of the semi‐IPN with value of 32.8–34.8 kJmol^?1. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 12: 2721–2724, 2003     

Structuring and characterization of a novel microporous PVDF membrane with semi‐interpenetrating polymer networks for vacuum membrane distillation

In this paper, by using the non‐solvent induced phase separation (NIPS) process, a new microporous membrane with semi‐interpenetrating polymer network (semi‐IPN) was produced in which PDMS polymer is crosslinked and PVDF polymer is linear. For the fabrication of the membrane, tetraethylorthosilicate (TEOS) was used as the crosslinking agent and dibutyltin dilaurate (DBTDL) was used as the catalyst. By changing the mass ratio of PDMS/TEOS, the structure and the performance of the prepared membrane were studied. The membranes were also investigated by scanning electron microscopy (SEM‐EDX), X‐ray diffraction (XRD), attenuated total reflection Fourier transform infrared (ATR‐FTIR) spectroscopy, capillary flow porometer, thermogravimetric analysis (TGA), water contact angle (WCA), etc. Through the experiments we found that the semi‐IPNs structure was more likely produce the sponge‐like pores and was more favorable to the mechanical properties, pore structure and thermal stability of the membranes. Using the PDMS–PVDF membranes for the VMD desalt of the NaCl solution (30 g/L), 99.9% salt rejection and reasonable fluxes were obtained, which make us believe that it could be possible to use the semi‐IPNs PDMS–PVDF membrane to treat real sea water for its desalt. POLYM. ENG. SCI., 57:1311–1321, 2017. © 2017 Society of Plastics Engineers     

Morphology,mechanical properties,and failure topography of semi‐interpenetrating polymer networks based on natural rubber and polystyrene

Semi‐interpenetrating networks (semi‐IPNs) were prepared from natural rubber (NR) and polystyrene (PS) by the sequential method. In these semi‐IPNs the NR phase was crosslinked while the PS phase was uncrosslinked. Different initiating systems such as dicumyl peroxide (DCP), benzoyl peroxide (BPO), and the azobisisobutyronitrile (AIBN) system were used for polymerizing the PS phase. The blend ratio was varied by controlling the swelling of NR in the styrene monomer. The mechanical properties of the semi‐IPNs, namely, density, tensile strength, tear strength, elongation at break, tension set, tensile set, impact strength, and hardness, were determined. The morphology of different IPNs was studied using scanning electron microscopy. A compact morphology with a homogeneous phase distribution was observed in the semi‐IPNs. The properties of the semi‐IPN do not change much with the initiating system. However, in most cases, the DCP initiating system showed slightly superior performance. The tensile and tear‐strength values of the IPNs were found to increase with increasing plastomer content. The crosslink density of the semi‐IPNs also increased with increase in the polystyrene content. The experimental values were compared with theoretical models such as series, parallel, Halpin Tsai, Coran, Takayanaki, Kerner, and Kunori. The tensile and tear‐fracture surfaces were examined using a scanning electron microscope. The fracture patterns were correlated with the strength and nature of the failure. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 2327–2344, 2000