Studies on crystallization behaviors and crystal morphology of polyamide 66/clay nanocomposites

X‐ray diffraction methods, DSC thermal analysis, and polarized light microscopy (PLM) were used to investigate the structural changes of nylon 66/clay nanocomposites. PA 66/clay nanocomposites were prepared by the method of melt intercalation. The results indicate that the addition of the intercalated organo‐montmorillonite (OMMT) can induce generation of the β‐form crystal of PA 66 and substantially affect the arrangement of molecules in the α‐form crystal, although the crystallinity scarcely changes. Also, the DSC results indicate that the addition of OMMT in the PA 66 matrix leads to increases of crystallization temperatures and the full width at half maximum (FWHM) of the exothermic peaks. Moreover, the viscosity factor is the main influence on FWHM of the exothermic peaks of PA 66/clay nanocomposites. The results of nonisothermal crystallization kinetics show that OMMT has the effect of heterogeneous nucleation and leads to the decrease of the size of the spherocrystal. The heterogeneous nucleation effects of OMMTs influence the mechanism of crystallization and the growth mode of PA 66 crystals. PLM photographs verify that the size of spherocrystal is decreased and visually confirm the theory of crystallization kinetics. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 95: 756–763, 2005     

Isothermal and nonisothermal crystallization kinetics of syndiotactic polystyrene/clay nanocomposites

Differential scanning calorimeter (DSC) and X‐ray diffraction methods were used to investigate the isothermal and nonisothermal crystallization behavior and crystalline structure of syndiotactic polystyrene (sPS)/clay nanocomposites. The sPS/clay nanocomposites were prepared by mixing the sPS polymer solution with the organically modified montmorillonite. DSC isothermal results revealed that introducing 5 wt% of clay into the sPS structure causes strongly heterogeneous nucleation, inducing a change of the crystal growth process from mixed three‐dimensional and two‐dimensional crystal growth to two‐dimensional spherulitic growth. The activation energy of sPS drastically decreases with the presence of 0.5 wt% clay and then increases with increasing clay content. The result indicates that the addition of clay into sPS induces the heterogeneous nucleation (a lower ΔE) at lower clay content and then reduces the transportation ability of polymer chains during crystallization processes at higher clay content (a higher ΔE). We studied the non‐isothermal melt‐crystallization kinetics and melting behavior of sPS/clay nanocomposites at various cooling rates. The correlation among crystallization kinetics, melting behavior and crystalline structure of sPS/clay nanocomposites is discussed. Polym. Eng. Sci. 44:2288–2297, 2004. © 2004 Society of Plastics Engineers.     

Isothermal crystallization kinetics and melting behavior of nylon/saponite and nylon/montmorillonite nanocomposites

DSC thermal analysis and X‐ray diffraction have been used to investigate the isothermal crystallization behavior and crystalline structure of nylon 6/clay nanocomposites. Nylon 6/clay has prepared by the intercalation of ε‐caprolactam and then exfoliating the layered silicates by subsequent polymerization. The DSC isothermal results reveal that introducing saponite into the nylon structure causes strongly heterogeneous nucleation induced change of the crystal growth process from a two‐dimensional crystal growth to a three dimensional spherulitic growth. But the crystal growth mechanism of nylon/montmorillonite nanocomposites is a mixed two‐dimensional and three‐dimensional spherulitic growth. The activation energy drastically decreases with the presence of 2.5 wt % clay in nylon/clay nanocomposites and then slightly increases with increasing clay content. The result indicates that the addition of clay into nylon induces the heterogeneous nucleation (a lower ΔE) at lower clay content and then reduces the transportation ability of polymer chains during crystallization processes at higher clay content (a higher ΔE). The correlation among crystallization kinetics, melting behavior, and crystalline structure of nylon/clay nanocomposites is also discussed. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 2196–2204, 2004     

Crystallization behavior of polyamide 11/multiwalled carbon nanotube composites

Differential scanning calorimetry (DSC) was used to investigate the isothermal and nonisothermal crystallization kinetics of polyamide11 (PA11)/multiwalled carbon nanotube (MWNTs) composites. The Avrami equation was used for describing the isothermal crystallization behavior of neat PA11 and its nanocomposites. For nonisothermal studies, the Avrami model, the Ozawa model, and the method combining the Avrami and Ozawa theories were employed. It was found that the Avrami exponent n decreased with the addition of MWNTs during the isothermal crystallization, indicating that the MWNTs accelerated the crystallization process as nucleating agent. The kinetic analysis of nonisothermal crystallization process showed that the presence of carbon nanotubes hindered the mobility of polymer chain segments and dominated the nonisothermal crystallization process. The MWNTs played two competing roles on the crystallization of PA11 nanocomposites: on the one hand, the MWNTs serve as heterogeneous nucleating agent promoting the crystallization process of PA11; on the other hand, the MWNTs hinder the mobility of the polymer chains thus retarding the crystal growth process of PA11. The activation energies of PA11/MWNTs composites for the isothermal and nonisothermal crystallization are lower than neat PA11. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.     

Nucleation effect of polyamide on polyoxymethylene

The crystallization behavior and morphology of polyoxymethylene (POM) and POM with polyamide (PA) were studied by polarized light microscopy (PLM), isothermal and nonisothermal differential scanning calorimetry (DSC), and scanning electron microscopy (SEM). The isothermal crystallization kinetics were analyzed with the Avrami equation. Compared with the virgin POM, the addition of PA can reduce the spherulites size and improve the crystallization growth rate and crystallinity (X_c) of POM, which demonstrates that the nucleation effect of PA as the high‐molecular nucleus is favorable to the mechanical properties and dimension stability of POLYM. ENG. SCI., 45:1174–1179, 2005. © 2005 Society of Plastics Engineers     

Effect of clay addition on the morphology and thermal behavior of polyamide 6

The nanostructure, morphology, and thermal properties of polyamide 6 (PA6)/clay nanocomposites were studied with X‐ray scattering, differential scanning calorimetry (DSC), and transmission electron microscopy (TEM). The wide‐angle X‐ray diffraction (WAXD) and TEM results indicate that the nanoclay platelets were exfoliated throughout the PA6 matrix. The crystallization behavior of PA6 was significantly influenced by the addition of clay to the polymer matrix. A clay‐induced crystal transformation from the α phase to the γ phase for PA6 was confirmed by WAXD and DSC; that is, the formation of γ‐form crystals was strongly enhanced by the presence of clay. With various clay concentrations, the degree of crystallinity and crystalline morphology (e.g., spherulite size, lamellar thickness, and long period) of PA6 and the nanocomposites changed dramatically, as evidenced by TEM and small‐angle X‐ray scattering results. The thermal behavior of the nanocomposites was investigated with DSC and compared with that of neat PA6. The possible origins of a new clay‐induced endothermic peak at high temperature are discussed, and a model is proposed to explain the complex melting behavior of the PA6/clay nanocomposites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1191–1199, 2007     

Preparation, Crystallization Behavior, and Morphology of Poly(lactic acid) Clay Hybrids via Wet Kneading Masterbatch Process

Modified masterbatch method comprising of the wet kneading and intercalated modifiers process was successfully applied to prepare exfoliated polylactic acid (PLA) clay hybrids. The crystallization rate of PLA/clay nanocomposite was improved by introducing alkylamide, an intercalated modifier with higher crystallinity. Both XRD and TEM analyses showed that the exfoliated and partially intercalated PLA nanocomposites can be obtained. The effect of clay and intercalated modifier on the nonisothermal, isothermal crystallization kinetics, and morphology of PLA was investigated using DSC instrument. The PLA nanocomposites showed faster crystallization rate because the alkylamide modifier act as a nucleation agent that successfully promoted crystallization. Notably, the crystallinity of PLA/clay hybrids dramatically increased from 9.0 to 42.1 %. The nucleation and crystal growth rate of PLA when crystallized from melt state is greatly influenced by the presence of organoclays. Therefore, as revealed from this isothermal crystallization investigation, the crystallization rate is enhanced by a factor of about 7–17.     

Isothermal crystallization kinetics and melting behavior of multiwalled carbon nanotubes/polyamide‐6 composites

Pristine and functionalized multiwalled carbon nanotubes (MWNTs) were used to fabricate polyamide 6 (PA6) composites through melt blending. The functionalized MWNTs were obtained by grafting 1,6‐hexamethylenediamine (HMD) onto the pristine MWNTs to improve their compatibility with PA6 matrix. The effect of MWNTs on the isothermal crystallization and melting behavior of PA6 was investigated by differential scanning calorimetry (DSC) and X‐ray diffraction (XRD). The Avrami and Lauritzen–Hoffmann equations are used to describe the isothermal crystallization kinetics. The values of the Avrami exponent found for neat PA6, the pristine MWNTs/PA6 and functionalized MWNTs/PA6 composite samples are about 4.0, 1.7, and 2.3, respectively. The activation energies are determined by the Arrhenius method, which is lower for the composites, ?320.52 KJ/mol for pristine MWNTs/PA6 and ?293.83 KJ/mol for functionalized MWNTs/PA6, than that for the neat PA6 (?284.71 KJ/mol). The following melting behavior reveals that all the isothermally crystallized samples exhibit triple melting endotherms at lower crystallization temperature and double melting endotherms at higher crystallization temperature. The multiple melting endotherms are mainly caused by the recrystallization of PA6 during heating. The resulting equilibrium melting temperature is lower for the composites than for neat PA6. In addition, polarizing microscopy (PLM) and small angle light scanning (SALS) were used to study the spherulite morphology. The results show that the MWNTs reduce the spherulite radius of PA6. This reduction is more significant for pristine MWNTs. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Calorimetric and rheokinetic analyses merged to capture crystallization kinetics in polyamide/clay nanocomposites: Revisiting predictability of models

Crystallization kinetics of polymer/clay systems was the subject of numerous investigations, but still there are some ambiguities in understanding thermal behavior of such systems under isothermal and nonisothermal circumstances. In this work, isothermal rheokinetic and nonisothermal calorimetric analyses are combined to demonstrate crystallization kinetics of polyamide6/nanoclay (PA6/NC) nanocomposites. As the main outcome of this work, we detected different regimes of crystallization and compared them by both isothermal dynamic rheometry and nonisothermal differential scanning calorimetry (DSC), which has not been simultaneously addressed yet. A novel analysis, somehow different from the common ones, is used to convert the storage modulus data to crystallinity values leading to more reasonable Avrami parameters in isothermal crystallization. It was found based on isothermal rheokinetic studies that increase of NC content and shear rate are responsible for erratic behavior of Avrami exponent and crystallization rates. Optimistically, however, isothermal crystallization by rheometer was confirmed by DSC. Nonisothermal calorimetric evaluations suggested an accelerated crystallization of PA6 upon increasing NC content and cooling rate. The crystallization behavior was quantified applying Ozawa (r² between 0.070 and 0.975), and combinatorial Avrami–Ozawa (r² between 0.984 and 0.998) models, where the latter appeared more appropriate for demonstration of nonisothermal crystallization of PA6/NC nanocomposites. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46364.     

Effect of sepiolite on the crystallization behavior of biodegradable poly(lactic acid) as an efficient nucleating agent

To enhance the crystallization kinetics of poly(lactic acid) (PLA), fibrous sepiolite was explored for nucleating the crystallization of PLA. PLA/sepiolite nanocomposites were prepared via the melt‐extrusion method. The effect of sepiolite on the crystallization behavior, spherulite growth and crystal structure of PLA were investigated by means of differential scanning calorimetry (DSC), polarized optical microscope (POM), wide angle X‐ray diffraction (WAXD), Fourier transform infrared (FTIR), and scanning election microscope (SEM). On the basis of DSC and POM results, the overall crystallization kinetics of PLA/sepiolite nanocomposites were significantly enhanced leading to higher crystallinity and nucleation density, faster spherulite growth rate (G) and lower crystallization half‐time (t_1/2) compared with the neat PLA. Under non‐isothermal conditions, the PLA blend comprising 1.0 wt% of sepiolite still revealed two crystallization peaks upon cooling at a rate of 35°C/min. Above phenomena strongly suggested that sepiolite was an effective nucleating agent for PLA. FTIR and WAXD analyses confirmed that the crystal structure of PLA matrix was the most common α‐form. SEM micrographics illustrated the fine three‐dimensional spherulite structures with the lath‐shape lamellae regularly arranged in radial directions. POLYM. ENG. SCI., 55:1104–1112, 2015. © 2014 Society of Plastics Engineers     

Isothermal crystallization kinetics and melting behavior of modified high‐density polyethylene/barium sulfate nanocomposites

The melting/crystallization behavior and isothermal crystallization kinetics of high‐density polyethylene (HDPE)/barium sulfate (BaSO₄) nanocomposites were studied with differential scanning calorimetry (DSC). The isothermal crystallization kinetics of the neat HDPE and nanocomposites was described with the Avrami equation. For neat HDPE and HDPE/BaSO₄ nanocomposites, the values of n ranges from 1.7 to 2.0. Values of the Avrami exponent indicated that crystallization nucleation of the nanocomposites is two‐dimensional diffusion‐controlled crystal growth. The multiple melting behaviors were found on DSC scan after isothermal crystallization process. The multiple endotherms could be attributed to melting of the recrystallized materials or the secondary lamellae caused during different crystallization processes. Adding the BaSO₄ nanoparticles increased the equilibrium melting temperature of HDPE in the nanocomposites. Surface free energy of HDPE chain folding for crystallization of HDPE/BaSO₄ nanocomposites was lower than that of neat HDPE, confirming the heterogeneous nucleation effect of BaSO₄. POLYM. COMPOS., 2011. © 2010 Society of Plastics Engineers     

Non‐isothermal crystallization kinetics of polyamide 1010/montmorillonite nanocomposite

The non‐isothermal crystallization kinetics of pure polyamide 1010 (PA1010) and PA1010/montmorillonite nanocomposite (PA1010/MMT) was investigated by differential scanning calorimetry (DSC) at various cooling rates. The Avrami analysis modified by Jeziorny and a new method developed by Mo can describe the non‐isothermal crystallization process of PA1010 and PA1010/MMT nanocomposite very well. The difference in the value of exponent n between PA1010 and PA1010/MMT nanocomposite suggests that the nano‐size montmorillonite layers act as nucleation agents of PA1010. The values of half‐time of crystallization and crystallization rate coefficient (CRC) show that the crystallization rate of PA1010/MMT nanocomposite is faster than that of PA1010 at a given cooling rate. Polym. Eng. Sci. 44:861–867, 2004. © 2004 Society of Plastics Engineers.     

Isothermal crystallization behavior of polyamide 6,6/multiwalled carbon nanotube nanocomposites

The good dispersion of functionalized multiwalled carbon nanotube (f‐MWCNT) in polyamide 6,6 (PA 6,6) matrix was prepared by solution mixing techniques. The crystalline structure and crystallization behaviors of PA 6,6 and PA 6,6/f‐MWCNT nanocomposites were studied by X‐ray diffraction (XRD), differential scanning calorimetry (DSC), and polarized optical microscopy (POM) analysis. DSC isothermal results revealed that the overall isothermal crystallization rates of PA 6,6 increased as well as the activation energy of PA 6,6 extensively decreased by adding f‐MWCNT into PA 6,6, suggesting that the addition of f‐MWCNT probably induces the heterogeneous nucleation. The effect of f‐MWCNT on the chain arrangement for the crystallization of PA 6,6/f‐MWCNT nanocomposites was also discussed. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Crystallization kinetics of chain extended poly(lactic acid)/clay nanocomposites

The poly(lactic acid)/clay nanocomposites (PLACNs) were prepared by melt mixing method, then multiepoxide chain extender (CE) was added into PLACNs to induce the branched structure of poly(lactic acid) (PLA) chains. The nonisothermal cold crystallization and isothermal melting crystallization of PLA, PLACNs, and chain extended PLACNs (CEPLACNs) were characterized by DSC and studied by Avrami analysis. The results showed that the inducing of clay and CE affected the crystallization behavior of PLA in different way. Adding CE increased the overall crystallinity of PLA at cooling process, but clay had an opposite effect. Besides that, the addition of CE and clay increased the crystal nuclei number due to the heterogeneous nucleation mechanism. According to the crystallization kinetics study, the inducing of clay almost no effect on the crystal growth rate of PLA, but the branched structure had a pronounced effect for improving crystal growth rate of PLA. POLYM. COMPOS., 36:2123–2134, 2015. © 2014 Society of Plastics Engineer     

Isothermal crystallization kinetics and melting behavior of polyamide 11/silica nanocomposites prepared by in situ melt polymerization

Polyamide 11 (PA 11)/silica nanocomposites were prepared via in situ melt polymerization by the dispersion of hydrophobic silica in 11‐aminoundecanoic acid monomer. Their isothermal crystallization process and melting behaviors were analyzed by differential scanning calorimetry. The isothermal crystallization kinetics was analyzed by the Avrami equation. The obtained data showed that the model of nucleation and growth of PA 11 was not affected after the incorporation of silica and was a mixture with two‐dimensional, circular, three‐dimensional growth with thermal nucleation. Double and single melting peaks were observed depending on the crystallization temperature. The equilibrium melting point of samples was evaluated, and the spherulites growth kinetics parameters and fold surface free energy were further calculated according to the classical theories. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Crystallization behavior of carbon nanotubes‐filled polyamide 1010

The nanocomposites of polyamide1010 (PA1010) filled with carbon nanotubes (CNTs) were prepared by melt mixing techniques. The isothermal melt‐crystallization kinetics and nonisothermal crystallization behavior of CNTs/PA1010 nanocomposites were investigated by differential scanning calorimetry. The peak temperature, melting point, half‐time of crystallization, enthalpy of crystallization, etc. were measured. Two stages of crystallization are observed, including primary crystallization and secondary crystallization. The isothermal crystallization was also described according to Avrami's approach. It has been shown that the addition of CNTs causes a remarkable increase in the overall crystallization rate of PA1010 and affects the mechanism of nucleation and growth of PA1010 crystals. The analysis of kinetic data according to nucleation theories shows that the increment in crystallization rate of CNTs/PA1010 composites results from the decrease in lateral surface free energy. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3794–3800, 2006     

Variation of non‐isothermal crystallization behavior of isotactic polypropylene with varying β‐nucleating agent content

The non‐isothermal crystallization behavior, the crystallization kinetics, the crystallization activation energy and the morphology of isotactic polypropylene (iPP) with varying content of β‐nucleating agent were investigated using differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). The DSC results showed that the Avrami equation modified by Jeziorny and a method developed by Mo and co‐workers could be successfully used to describe the non‐isothermal crystallization process of the nucleated iPPs. The values of n showed that the non‐isothermal crystallization of α‐ and β‐nucleated iPPs corresponded to a tridimensional growth with homogeneous and heterogeneous nucleation, respectively. The values of crystallization rate constant showed that the rate of crystallization decreased for iPPs with the addition of β‐nucleating agent. The crystallization activation energy increased with a small amount (less than 0.1 wt%) of β‐nucleating agent and decreased with higher concentration (more than 0.1 wt%). The changes of crystallization rate, crystallization time and crystallization activation energy of iPPs with varying contents of β‐nucleating agent were mainly determined by the ratio of the content of α‐ and β‐phase in iPP (α‐PP and β‐PP) from the DSC investigation, and the large size and many intercrossing lamellae between boundaries of β‐spherulites for iPPs with small amounts of β‐nucleating agent and the small size and few intercrossing bands among the boundaries of β‐spherulites for iPPs with large amounts of β‐nucleating agent from the SEM examination. Copyright © 2010 Society of Chemical Industry     

聚甲醛结晶性能的改性

研究了高摩尔质量羧酸盐类成核剂HC对聚甲醛（POM）的结晶成核作用，采用示差扫描量热分析（DSC）、偏光显微镜观察（PLM）及等温结晶动力学分析等方法研究了该类成核剂对POM结晶形态、结晶度、结晶速率等的影响，并考察了其力学性能。结果表明，高摩尔质量羧酸盐类成核剂HC的加入，使POM晶粒细化，结晶诱导期缩短，显著提高了POM的结晶速率。     

Crystallization behavior and isothermal crystallization kinetics of PLLA blended with ionic liquid, 1‐butyl‐3‐methylimidazolium dibutylphosphate

The crystallization behavior and isothermal crystallization kinetics of neat poly(l ‐lactic acid) (PLLA) and PLLA blended with ionic liquid (IL), 1‐butyl‐3‐methylimidazolium dibutylphosphate, were researched by differential scanning calorimetry (DSC), polarizing optical microscopy (POM), and wide angle X‐ray diffraction (WXRD). Similar to the non‐isothermal crystallization behavior of neat PLLA, when PLLA melt was cooled from 200 to 20°C at a cooling rate of 10°C min^?1, no crystallization peak was detected yet with the incorporation of IL. However, the glass transition temperature and cold crystallization temperature of PLLA gradually decreased with the increase of IL content. It can be attributed to the significant plasticizing effect of IL, which improved the chain mobility and cold crystallization ability of PLLA. Isothermal crystallization kinetics was also analyzed by DSC and described by Avrami equation. For neat PLLA and IL/PLLA blends, the Avrami exponent n was almost in the range of 2.5–3.0. It is found that t_1/2 reduced largely, and the crystallization rate constant k increased exponentially with the incorporation of IL. These results show that the IL could accelerate the overall crystallization rate of PLLA due to its plasticizing effect. In addition, the dependences of crystallization rate on crystallization temperature and IL content were discussed in detail according to the results obtained by DSC and POM measurements. It was verified by WXRD that the addition of IL could not change the crystal structure of PLLA matrix. All samples isothermally crystallized at 100°C formed the α‐form crystal. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41308.     

Crystallization and morphology of metallocene polyethylenes with well‐controlled molecular weight and branching content

The crystallization and morphology of some metallocene polyethylenes with well‐controlled molecular weight and branching content were investigated by DSC, WAXD, PLM and SALS. The banded spherulites observed in linear PE are not seen in crystallization of branched PEs. The small spherulites with small lamellae or fringed micelle crystals are formed when branching content is higher, as suggested by PLM and SALS. The expansion of the unit cell was observed by WAXD as the molecular weight and branching content increased. At even higher branching content (more than 7 mol%), a shrinkage of the unit cell was seen, probably due to a change of crystal morphology from lamellar‐like crystals to fringed micelle‐like crystals. Crystallization temperature, melting point and crystallinity are greatly decreased for branched PEs compared with linear PEs. The equilibrium melting temperature cannot be determined via the Hoffman–Weeks approach for branched PEs since T_m is always 5–6 °C higher than T_c and there is no intercept with the T_m = T_c line. Our results show a predominant role of branches in the crystallization of polyethylene. © 2003 Society of Chemical Industry