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1.
Long‐chain branching polypropylene (LCB‐PP)/clay nanocomposites were prepared by melt blending in a twin‐screw extruder. The microstructure and melt rheology of these nanocomposites were investigated using x‐ray diffraction, transmission electron microscopy, oscillatory shear rheology, and melt elongation testing. The results show that, the clay layers are intercalated by polymer molecular chains and exfoliate well in LCB‐PP matrix in the presence of maleic anhydride grafted PP. Rheological characteristics, such as higher storage modulus at low‐frequency and solid‐like plateau in tan‐ω curve, indicate that a compact and stable filler network structure is formed when clay is loaded at 4 phr (parts per hundred parts of) or higher. The response of the nanocomposite under melt extension reveals an initial decrease in the melt strength and elongational viscosity with increasing clay concentration up to 6 phr. Later, the melt strength and elongational viscosity show slight increases with further increasing clay concentration. These results might be caused by a reduction in the molecular weight of the LCB‐PP matrix and by the intercalation of LCB‐PP molecular chains into the clay layers. Increases in the melt strength and elongational viscosity for the nanocomposites with decreasing extrusion temperature are also observed, which is due to flow‐induced crystallization under lower extrusion temperature. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

2.
Blends of different types of polypropylenes (PP) with polyamide 6 (PA6) were produced by extrusion. The PPs used were a PP homopolymer, a maleic anhydride‐grafted homopolymer, and an acrylic acid‐grafted homopolymer. The blends were characterized by DSC measurements, selective extraction, infrared spectroscopy, REM microscopy, melt rheology, and their mechanical properties. Three types of interactions in the blends as well as in two‐component composites mold by the core‐back process could be identified. Blends of PP with PA6 were not compatible, and two‐component bars could not be produced. Blends of PPgAA and PA6 were made compatible during reactive extrusion. Two‐component bars could be produced only with a blend containing 50 wt % PA6. The composite formation was based on the interdiffusion of PA6 in both components and the reactive compatibilization in the blends. Blends of PPgMAn were also compatibilized during reactive extrusion. The composite formation on two‐component injection molding was based on two mechanisms: the interdiffusion at sites, where PA6 chains of both the components came into contact, and an interfacial reaction, where PPgMAn and PA6 came into contact. The interfacial reaction was supported by the high mobility of the first component at the temperature of the melt of the second component. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2992–2999, 2006  相似文献   

3.
The compatibilization of polypropylene (PP)/nylon 6 (PA6) blends with a new PP solid‐phase graft copolymer (gPP) was systematically studied. gPP improved the compatibility of PP/PA6 blends efficiently. Because of the reaction between the reactive groups of gPP and the NH2 end groups of PA6, a PP‐g‐PA6 copolymer was formed as a compatibilizer in the vicinity of the interfaces during the melting extrusion of gPP and PA6. The tensile strength and impact strength of the compatibilized PP/PA6 blends obviously increased in comparison with those of the PP/PA6 mechanical blends, and the amount of gPP and the content of the third monomer during the preparation of gPP affected the mechanical properties of the compatibilized blends. Scanning electron microscopy and transmission electron microscopy indicated that the particle sizes of the dispersed phases of the compatibilized PP/PA6 blends became smaller and that the interfaces became more indistinct in comparison with the mechanical blends. The microcrystal size of PA6 and the crystallinity of the two components of the PP/PA6 blends decreased after compatibilization with gPP. The compatibilized PP/PA6 blends possessed higher pseudoplasticity, melt viscosity, and flow activation energy. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 420–427, 2004  相似文献   

4.
This work presents new results on using organoclay with an appropriate polymeric compatibilizer as rheology‐modifying additives for extrusion foaming of a linear polypropylene (PP), which by itself does not display strain hardening in extensional flow of the melt. The uniaxial melt‐extensional viscosity behavior of several nanocomposites prepared with varying ratio of bound maleic anhydride to clay as well as varying compatibilizer molecular weight was investigated. A chemical‐blowing agent was used at a fixed concentration for foaming these nanocomposites in a single‐screw extruder. Among nanocomposites with similar levels of clay dispersion or intercalation, the ones that displayed significant strain hardening in the melt state along with slower crystallization led to extruded PP nanocomposite foams with smaller cell sizes and greater cell density by reducing cell coalescence. This was achieved with as little as 3 wt% organoclay and a high‐molecular weight PP‐g‐MA compatibilizer in linear PP. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers  相似文献   

5.
Polyamide 6/polypropylene (PA6/PP = 70/30 parts) blends containing 4 phr (parts per hundred resin) of organophilic montmorillonite (OMMT) were prepared by melt compounding. The sodium montmorillonite (Na‐MMT) was modified using three different types of alkyl ammonium salts, namely dodecylamine, 12‐aminolauric acid, and stearylamine. The effect of clay modification on the morphological and mechanical properties of PA6/PP nanocomposites was investigated using x‐ray diffraction (XRD), transmission electron microscopy (TEM), tensile, flexural, and impact tests. The thermal properties of PA6/PP nanocomposites were characterized using thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), and heat distortion temperature (HDT). XRD and TEM results indicated the formation of exfoliated structure for the PA6/PP nanocomposites prepared using stearylamine modified montmorillonite. On the other hand, a mixture of intercalated and exfoliated structures was found for the PA6/PP nanocomposites prepared using 12‐aminolauric acid and dodecylamine modified montmorillonite. Incorporation of OMMT increased the stiffness but decreased the ductility and toughness of PA6/PP blend. The PA6/PP nanocomposite containing stearylamine modified montmorillonite showed the highest tensile, flexural, and thermal properties among all nanocomposites. This could be attributed to better exfoliated structure in the PA6/PP nanocomposite containing stearylamine modified montmorillonite. The storage modulus and HDT of PA6/PP blend were increased significantly with the incorporation of both Na‐MMT and OMMT. The highest value in both storage modulus and HDT was found in the PA6/PP nanocomposite containing stearylamine modified montmorillonite due to its better exfoliated structure. POLYM. COMPOS., 31:1156–1167, 2010. © 2009 Society of Plastics Engineers  相似文献   

6.
Ternary polymer blends of 80/10/10 (wt/wt/wt) polyamide6 (PA6)/polypropylene (PP)/acrylonitrile‐butadiene‐styrene (ABS), PP/PA6/ABS, and ABS/PP/PA6 were prepared in the presence of multiwalled carbon nanotubes (MWCNTs) by melt‐mixing technique to investigate the influence of MWCNTs on the phase morphology, electrical conductivity, and the crystallization behavior of the PP and PA6 phases in the respective blends. Morphological analysis showed the “core–shell”‐type morphology in 80/10/10 PA6/PP/ABS and 80/10/10 PP/PA6/ABS blends, which was found to be unaltered in the presence of MWCNTs. However, MWCNTs exhibited “compatibilization‐like” action, which was manifested in a reduction of average droplet size of the dispersed phase/s. In contrast, a separately dispersed morphology has been found in the case of 80/10/10 ABS/PP/PA6 blends in which both the phases (PP and PA6) were dispersed separately in the ABS matrix. The electrical percolation threshold for 80/10/10 PA6/PP/ABS and 80/10/10 PP/PA6/ABS ternary polymer blends was found between 3–4 and 2–3 wt% of MWCNTs, respectively, whereas 80/10/10 ABS/PP/PA6 blends showed electrically insulating behavior even at 5 wt% of MWCNTs. Nonisothermal crystallization studies could detect the presence of MWCNTs in the PA6 and the PP phases. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers  相似文献   

7.
Polymeric nano‐composites are prepared by melt intercalation in this study. Nano‐clay is mixed with either a polymer or a polymer blend by twin‐screw extrusion. The clay‐spacing in the composites is measured by X‐ray diffraction (XRD). The morphology of the composites and its development during the extrusion process are observed by scanning electron microscopy (SEM). Melt viscosity and mechanical properties of the composites and the blends are also measured. It is found that the clay spacing in the composites is influenced greatly by the type of polymer used. The addition of the nano‐clay can greatly increase the viscosity of the polymer when there is a strong interaction between the polymer and the nano‐clay. It can also change the morphology and morphology development of nylon 6/PP blends. The mechanical test shows that the presence of 5–10 wt.% nano‐clay largely increases the elastic modulus of the composites and blends, while significantly decreases the impact strength. The water absorption of nylon 6 is decreased with the presence of nano‐clay. The effect of nano‐clay on polymers and polymer blends is also compared with Kaolin clay under the same experimental conditions.  相似文献   

8.
Multicomponent compatibilized blends of polyamide 6 (PA6) and styrene-butadiene-acrylonitrile (ABS) with co-continuous morphology are among commercial alloys with an interesting combination of properties. To further enhance the properties different amounts of nanoclay were incorporated into these blends through a one step melt mixing process. The effect of nanoclay addition on rheological, thermal stability, crystallization and morphological properties of the nanocomposites were investigated and compared with those of the neat blends. The nanoscale dispersion of the clay layers in the blends were confirmed through X-ray diffraction and transmission electron microscopy methods. Rheological investigation indicated an increased viscosity and melt elasticity for the nanocomposite systems. The viscosity of nanocomposites followed a shear thinning flow behavior and decreased with increasing shear rates. The changes in the rheological properties were accompanied by refinement of the co-continuous morphology. For thermal degradation under N2 atmosphere, the onset and maximum of degradation temperatures for the nanocomposites were as high as the neat blends, while significant improvement in thermal stability (about 60 °C by 3 wt% clay addition) was observed in the air environment. In addition agglomerated clay particles did not significantly affect thermal stability of the polymer matrix. Non-isothermal crystallization results indicated that the clay layers had a retarding effect on the crystal growth rate and facilitated the formation of α crystalline form. In addition no nucleation effect was observed during the crystallization process due to incorporation of nanoclay into the blends.  相似文献   

9.
Intercalated and exfoliated low‐density polyethylene (LDPE)/clay nanocomposites were prepared by melt blending with and without a maleated polyethylene (PE‐g‐MAn) as the coupling agent. Their morphology was examined and confirmed by X‐ray diffraction (XRD) and transmission electron microscopy (TEM). The effects of clay content and dispersion on the cell morphology of nanocomposite foams during extrusion foaming process were also thoroughly investigated, especially with a small amount of clay of 0.05–1.0 wt%. This research shows the optimum clay content for achieving microcellular PE/clay nanocomposite foams blown with supercritical CO2. It is found that < 0.1 wt% of clay addition can produce the microcellular foam structure with a cell density of > 109 cells/cm3 and a cell size of ~ 5 μm. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 2129–2134, 2007  相似文献   

10.
Polypropylene (PP)‐based nanocomposites containing 4 wt% maleic anhydride grafted PP (PP‐g‐MA) and 2 wt% Cloisite 20A (C20A) were prepared using various processing devices, viz., twin‐screw extruder (TSE), single‐screw extruder (SSE), and SSE with an extensional flow mixer (EFM). Two processing methods were employed: (I) masterbatch (MB) preparation in a TSE (with 10 wt% C20A and clay/compatibilizer ratio of 1:2), followed by dilution in TSE, SSE, or SSE + EFM, to 2 wt% clay loading; (II) single pass, i.e., directly compounding of dry‐blended PP‐g‐MA/clay in TSE, SSE, or SSE + EFM. It has been indicated that the quality of clay dispersion, both at micro‐ and nanolevel, of the nanocomposites depends very much on the operating conditions during processing, such as mixing intensity and residence time, thus affecting the mechanical performance. Besides that the degradation of the organoclay and the matrix is also very sensitive to these parameters. According to results of X‐ray diffraction, field emission gun scanning electron microscopy, transmission electron microscopy, and mechanical tests, the samples prepared with MB had better overall clay dispersion, which resulted in better mechanical properties. The processing equipment used for diluting MB had a marginal influence on clay dispersion and nanocomposite performance. POLYM. ENG. SCI., 47:1447–1458, 2007. © 2007 Society of Plastics Engineers  相似文献   

11.
Both polyamide 12 (PA 12)/clay and polyamide 6–polyamide 66 copolymer (PA 6/6,6)/clay nanocomposites were prepared by melt intercalation. The incorporation of 4–5 wt % modified clay largely increased the strength, modulus, heat distortion temperature (HDT), and permeation resistance to methanol of the polyamides but decreased the notched impact strength. Incorporation of the clay decreased the melt viscosities of both the PA 12 and PA 6/6,6 nanocomposites. Incorporation of the clay increased the crystallinity of PA 6/6,6 but had little effect on that of PA 12, which explained why the clay obviously increased the glass‐transition temperature of PA 6/6,6 but hardly had any effect on that of PA 12. The dispersion and orientation of both the clay and the polyamide crystals were studied with transmission electron microscopy, scanning electronic microscopy, and X‐ray diffraction. The clay was exfoliated into single layers in the nanocomposites, and the exfoliated clay layers had a preferred orientation parallel to the melt flow direction. Lamellar crystals but not spherulites were initiated on the exfoliated clay surfaces, which were much more compact and orderly than spherulites, and had the same orientation with that of the clay layers. The increase in the mechanical properties, HDT, and permeation resistance was attributed to the orientated exfoliated clay layers and the lamellar crystals. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 4782–4794, 2006  相似文献   

12.
In situ fibrillation of PP/PA6 blends (85/15 wt %) is investigated in presence of two kinds of organically modified montmorillonite, differing by the polarity of their surfactant. The organoclay is primary dispersed either in the PP (for the low‐polarity Cloisite® 15A) or in the PA6 (for the high‐polarity Cloisite® 30B), according to its assumed affinity. In absence of organoclay, a fibrillar morphology is achieved after the melt‐blending and hot‐stretching step, as evidenced by SEM analysis. Upon clay addition, different morphological trends are evidenced. The C15A leads to a refinement of the fibrils whether the C30B induces a transition from fibrillar to nodular structure. These trends are ascribed to drastic changes in viscosity and elasticity ratios, due to the filler initial localization. Several techniques (DSC, STEM) point out a C15A migration from the PP to the PP/PA6 interface. Rheological measurements highlight the possibility of a double‐percolation phenomenon, linked to the fibrillar microstructure of the PP/PA6/C15A blend. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41680.  相似文献   

13.
于建  喻阳海  郭朝霞 《塑料》2005,34(4):48-52
研究了有机蒙脱土对PA6/PP合金体系的作用机制及其对材料性能的影响。结果表明,OMMT的添加可以提高体系的拉伸强度、弯曲强度和弯曲模量,但冲击强度会有某种程度的下降;OMMT主要分散在PA6连续相中,且当其添加量质量份数低于5%时,可以在PA6相中实现较充分的剥离;OMMT对PA6/PP合金体系有着显著的增容作用,这可能和片层对PP分散相凝聚时的阻隔,以及片层所起到的类似接枝物的增容作用有关;OMMT在PA6基体中被充分剥离后,将有利于使复合体系的拉伸强度、弯曲强度得到提高,但OMMT片层及和片层有关的类似接枝物的存在,将束缚并限制界面层附近PP相的屈服,而使材料冲击韧性下降。  相似文献   

14.
The study is focused on joint effects of two nanofillers in polypropylene (PP) reinforced with 3 wt% organo‐clay (ОC) and 0.1–5 wt% multi‐wall carbon nanotubes (MWCNTs). The composites were produced by extrusion and characterized by rheology, differential scanning calorimeter (DSC), thermally stimulated depolarization currents (TSDC), and dielectric relaxation spectroscopy (DRS). Rheological data indicates а formation of a network structure related to percolation above 1 wt% nanotubes. The flow activation energy (Ea) decreases above the percolation threshold, thus, the presence of clay improves the debundling of MWCNTs and releases the segmental motion of polymer chains. The clay does not affect the crystallization behavior of PP, but the nucleation is enhanced strongly by the MWCNTs. Dielectric measurements reveal that the presence of clay affects the molecular mobility of PP at the amorphous phase. The DSC results imply that around 80°C a cold crystallization process occur in the PP phase which has a significant impact on the dielectric segmental relaxation process and gives rise to the appearance of an additional process, the so called “interfacial” relaxation process. This new relaxation process in the three‐phase composites was attributed to an interfacial polarization process due to blocking of charge carriers at polymer/clay interfaces. POLYM. COMPOS., 37:2756–2769, 2016. © 2015 Society of Plastics Engineers  相似文献   

15.
聚丙烯接枝衣康酸增容PA6/PP共混物性能及形态研究   总被引:4,自引:0,他引:4  
采用反应型双螺杆挤出机和熔融接枝技术制备了一系列聚丙烯(PP)接枝物,包括单一单体接枝物PP接枝衣康酸(PP-g-ITA)和双单体接枝物PP接枝ITA和苯乙烯[PP-g-(ITA-co-St)],通过红外光谱和热分析研究了PP接枝物的结构,并研究了PP接枝物的接枝率和熔体流动速率与单体和引发剂用量的关系。通过反应挤出制备了PP接枝物增容PA6/PP共混物,研究了增容共混物的力学性能和形态结构。结果显示:加入接枝物后,共混体系的冲击强度明显提高;SEM观察表明,接枝物的加入能明显改善增容共混物的两相界面结合状况,降低共混物的分散相尺寸,改善体系的分散状况,共混物的两相界面变得模糊,相容性得到明显提高;DSC测试表明,加入接枝物后,共混物中PA6组分的结晶度下降,PP组合的结晶度上升。表明PP-g-ITA是PA6/PP共混体系有效的增容剂兼增韧剂。  相似文献   

16.
Blends of a poly(2,6‐dimethyl‐1,4‐phenylene oxide) (PPO)/polyamide 6 (PA 6) alloy toughened with a novel polyolefin elastomer poly(ethylene‐1‐octene) (POE) were prepared via melt extrusion. In order to improve the compatibilization between POE and the PPO/PA 6 alloy, POE was grafted with maleic anhydride (MA), which could react with the amine group of PA 6. The Izod impact strength of the blends exhibited an optimum when the extent of MA grafting of POE was changed, which is an order of magnitude higher than that of the untoughened blends. The morphology revealed that the size of the POE particles decreased with an increasing MA grafting ratio of POE. Studies on the tensile properties and rheology of the blends were also carried out. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 3110–3116, 2003  相似文献   

17.
Polypropylene/poly(butylene terephthalate) (PP/PBT) microfibrillar composites (MFCs) were prepared through in situ one‐step direct extrusion using a triangle‐arrayed triple‐screw extruder (TTSE) at a processing temperature between the melting points of two components. The orthogonal experimental method was designed to assess the effects of the PBT content and processing parameters (temperature, screw speed, and feed rate) on the morphology of PBT fibrils. It can be found that the most important influence factor on the fibril formation is the PBT content, followed by temperature, feed rate, and screw speed. Furthermore, the morphological evolution procedures of the dispersed phase started from spherical pellets to ellipsoids or ribbons, forming short fibrils, and consequently high‐aspect‐ratio fibrils appeared under the alternating shear‐extensional flow field. Moreover, the rheological properties of linear PP incorporating fibrillated PBT were thoroughly investigated. The relaxation time of blends with various fibrous PBT was linearly proportional to the aspect ratio of fibrils. Strain‐hardening in extensional flow was observed for blends with long fibrils, and the strain‐hardening factor grew with the fibrillar aspect ratio, indicating the formation of a physical entanglement network between fibrils and matrix. POLYM. ENG. SCI., 58:1166–1173, 2018. © 2017 Society of Plastics Engineers  相似文献   

18.
The influence of compatibilization on the dynamic mechanical properties of polypropylene (PP) binary blends with polyamide‐6 (PA6), Talc, and oxidized PP (OPP) was investigated. The oxidation of PP homopolymer was performed in a internal mixer by using air as a oxidizing agent (under atmospheric pressure) and dodecanol‐1 as an accelerator at 180°C for 6½ h [Abdouss, M.; Sharifi‐Sanjani, N.; Bataille, P. J Appl Polym Sci 1999, 36, 10]. In the blends, OPP was used as a blend component and compared with PP over the whole concentration range. Pressed film blends of PP/OPP, PP/OPP/Talc, and PP/OPP/PA6 were examined by dynamic mechanical analyzer, thermal gravimetry analysis, and scanning electron microscopy. Mechanical properties such as tensile strength, modulus of elasticity, elongation, melt flow index, and hardness of the blends were measured. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2871–2883, 2004  相似文献   

19.
The morphological and rheological properties of thermoplastic elastomer nanocomposites (TPE nanocomposites) were studied using different viscosities of polypropylene (PP) and ethylene‐propylene‐diene monomer (EPDM) rubber content (20, 40, 60 wt%). The components, namely EPDM, PP, Cloisite 15A, and maleic anhydride‐modified PP as compatibilizer, were compounded by a one‐step melt mixing process in a laboratory internal mixer. The structure of the nanocomposites was characterized with X‐ray diffraction, scanning electron microscopy, transmission electron microscopy, and rheometry in small amplitude oscillatory shear. The distribution state of the clay between the two phases (PP and EPDM) was found to be dependent on the viscosity ratio of PP to EPDM. In the nanocomposites prepared based on low viscosity PP (LVP) and EPDM, the clay was mostly dispersed into the PP phase and the size of the dispersed rubber particles decreased in comparison with unfilled but otherwise similar blends. However, the dispersed elastomer droplet size in the high viscosity PP (HVP) blends containing 40 and 60% EPDM increased with the introduction of the clay. For TPE nanocomposites, the dependence of the storage modulus (G′) on angular frequency (ω) followed a clear nonterminal behavior. The increase in the storage modulus and the decrease in the terminal zone slope of the elastic modulus curve were found to be larger in the LVP nanocomposite in comparison with the HVP sample. The yield stress of nanoclay‐filled blends prepared with LVP increased more than that of HVP samples. The tensile modulus improved for all nanocomposites but a higher percentage of increase was observed in the case of LVP samples. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers  相似文献   

20.
The mechanical and rheological properties of polypropylene (PP), polyamide 6 (PA6), and their blends treated by high‐intensity ultrasound during extrusion were investigated. A lower head pressure was achieved in the extrusion of these thermoplastics. The mechanochemical and sonochemical effects of ultrasound led to simultaneous ionic condensation reactions and degradation in a homogeneous melt of PA6, with a prevailing effect of enhanced polycondensation reactions. The observed improvements in the mechanical properties of ultrasonically treated PA6 were attributed to condensation reactions, which yield a higher molecular weight, a higher crystallinity, and a more uniform crystal size distribution. At high ultrasound amplitudes, for PP, the degradation of polymer chains was observed with little deterioration of the mechanical properties. For ultrasonically treated PP/PA6 blends, a competition between the degradation and partial in situ compatibilization effect was found. At certain blend ratios, the tensile toughness and impact strength of the treated blends were almost double those of the untreated blends. However, full compatibilization was not achieved, possibly because of the low coupling selectivity of highly reactive radicals. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 2643–2653, 2006  相似文献   

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