Summary: The effect of silica and its surface treatment on the mechanical properties of composites was studied as part of the evaluation of cyanate ester matrices as potential electronic encapsulants. Three filler surface treatments were used, as a qualitative interfacial adhesion scale, in an attempt to gauge the magnitude of interfacial adhesion between untreated filler and the cyanate ester matrix. There was strong interfacial adhesion between matrix and untreated filler. The level of silica content most affected composite modulus and fracture toughness. Filler surface treatment most affected composite strength and fracture toughness/energy. Composite fracture was found to occur via crack pinning and/or crack blunting depending on the strength of adhesion. The composites evaluated were found to possess suitable mechanical properties for potential use as electronic encapsulants.
Summary: Polyurethane/silica hybrid coatings were prepared via in situ (IS) or blending (BL) method using different acidic silica sols. The effects of preparation methods, silica types, and content on the structure and mechanical properties of the hybrid coatings were investigated. It was found that there existed two types of silica phases in the hybrid coatings: silica‐rich agglomerate and primary silica‐rich phase, whose size and compactness depended upon the silica types and the preparation methods. Introducing silica could result in obvious changes in surface free energy, atomic composition, and mechanical properties of the hybrid coatings.
Typical SEM image of the fractured surface of hybrids obtained by the in situ method. 相似文献
In gas assisted injection moulding the melt front advancement has a considerable effect on the gas penetration. The evaluation of an appropriate melt filling is an important step to avoid instabilities in the process sequence. Taking a sample moulded part a procedure is presented that enables the part designer to evaluate required melt and gas injection points according to the gas injection technique. Using finite element simulations, different calculations for the melt front advancement lead to the correct gate location.
Presentation of different degrees of filling for the optimised article geometry. 相似文献
New models for the Maddock and spiral shearing sections have been developed, employing three‐dimensional finite element analysis (3D FEA). These models describe the pressure‐throughput and power consumption behavior of the shearing sections for both the extrusion and the injection molding process and have been implemented in the REX 6.0 and PSI 4.0 simulation software. As a consequence it is now possible to describe the process behavior of these shearing sections within just a few seconds with the accuracy of FEA calculations.
Actual Maddock shearing section (left) and actual spiral shearing section (right). 相似文献
In the field of hot plate welding, experimental investigations show that the stress cracks are caused by inherent stresses in the component, which are induced in the part while it is being heated on the tool. For the better understanding of the process parameters and their effects on the phenomenon of stress cracking, a simple theoretical model for the calculation of the temperature and the stress field is to be developed. The application of the presented method shows the effects of the process parameters on the phenomenon of stress cracking and correlates with the experimental results of further investigations.
Summary: PI/AT hybrid materials were prepared by blending of poly(amic acid) and purified AT as a type of fibrillar clays. The friction and wear behaviors of the PI hybrids were evaluated on a ball‐on‐disc wear tester. The particle size of AT in the hybrid containing 5 wt.‐% AT was about 10–100 nm in diameter and 100–1 000 nm in length. Tensile tests on the PI hybrids showed that the strength and the toughness of PI/AT hybrid materials were improved simultaneously when the content of AT was less than 5 wt.‐%. The friction coefficient and wear rate of the PI hybrids first decreased and then increased with increasing content of AT. The wear rate of the hybrid containing 3 wt.‐% AT was more than 6 times lower than that of pure PI. SEM examination of worn surfaces showed that type of wear changed from adhesive wear of pure PI into abrasive wear of the PI hybrids with adding AT to PI matrix. Debris analysis suggested that AT as filler inside the PI matrix could prevent the formation of bigger debris and a chemical reaction that occurred during the friction process of pure PI but not in the hybrids.
A plot of the calculated wear rate versus filler content. 相似文献
Summary: Novel light‐sensitive hollow capsules were fabricated from the small molecule 3‐sulfopropylacrylate potassium (SPA) and poly(allylamine hydrochloride) (PAH). With UV irradiation, SPA could be photopolymerized in the wall of hollow capsules. After photopolymerization the capsule size and surfaces showed pronounced differences. The capsules became much more rigid as indicated by an increase in the modulus of more than a factor of 5.
CLSM image of SPA/PAH hollow capsule emission at 554 nm, from rhodamine B after photopolymerization. 相似文献
Summary: An organic‐inorganic hybrid material consisting of a 3‐(methacryloxy)propyl functionalized SiO2/MgO framework was synthesized. This hybrid was successfully reacted with styrene, butyl acrylate and butyl methacrylate via a free radical emulsion polymerization to form polymer composites. The polymer composites were investigated by means of FT‐IR spectroscopy, TGA, DSC and rheometry. It is shown that the polymer is linked covalently to the organic/inorganic hybrid. Although the polymer content is rather low, the composites exhibit a polymer‐like character and enhanced mechanical properties compared to the corresponding homopolymers.
Electrically conducting films containing AgNws, hydrophilic and hydrophobic resins were prepared. FT‐IR reveals that the interface between the AgNws and epoxy could be successfully modified by APTES. XPS shows that the AgNws were attracted by hydrogen bonds of ? NH2 and ? NH? groups after APTES modification. SEM analysis shows that the AgNws were well dispersed in the resin. The AgNws were also blended with hydrophilic and acrylic resins, and the resulting blends were compared with AgNws/epoxy blends. Results show that AgNw/PVA‐resin films possess the lowest surface electrical resistance. The AgNw/PVA‐resin and silane‐modified AgNw/epoxy resin conductive films possess a similar electrical percolation threshold.
A flow visualisation apparatus is described which allows to compare different rotor designs to each other. In order to observe the distributive mixing effect, the stream flow and dispersive mixing effect is monitored by an indirect measurement of the power impact within the material. Assuming that the mixing process of an internal mixer is not continuous, a testing device was build to the scale of a 90 l kneader. In this device the mixing chamber and the rotor blade are unwound into the flat plane. With this testing device it is possible to carry out a systematic analysis of the influence of rotor design on the flow processes within an internal mixer in a fast and inexpensive way.
A new carboxylated styrene‐butadiene rubber (CSBR) in ultrafine powder form was used to modify the properties of nylon 6. The nylon 6/CSBR blends possessed higher toughness than nylon 6/maleic anhydride‐grafted polyethylene‐octene elastomer (POE‐g‐MAH) system. TEM micrographs revealed the fine dispersion of CSBR particles with a diameter of 150 nm. The effective toughening of nylon 6 with CSBR was attributed to the good interface, fine dispersion, and shear yielding.
TEM photograph of undeformed Nylon 6/CSBR (80/20) blend (×40 000). 相似文献
Summary: Uniformly sized polymer particles were prepared by an emulsification and polymerization technique utilizing a silica monolithic membrane, namely the “silica monolithic membrane emulsification technique”. In this paper, we utilized silica monolithic membrane as a device for the preparation of uniformly sized polymer particles. A mixture of monomers, diluents and oil‐soluble initiator was emulsified into a continuous medium through the silica monolithic membrane and polymerized. The particles obtained had a higher size uniformity than that of particles prepared by previously reported membrane emulsification techniques, such as the Shirasu Porous Glass (SPG) emulsification technique. Through the silica monolithic membrane emulsification technique, we could prepare particles having availability as a possible packing material for solid‐phase extraction (SPE) and high performance liquid chromatography (HPLC).
SEM photograph of silica particles prepared through capillary plate membrane. 相似文献
Summary: Blends of different compositions were prepared from: a thermoplastic elastomer (EPDM), a low density polyethylene (PE), a polystyrene crosslinked with a small amount of divinylbenzene (PS‐co‐DVB) and an inorganic proton conductor: antimonic acid (HSb). The blends obtained were sulfonated heterogeneously with chlorosulfonic acid and were then structurally and electrically characterized by means of the following techniques: differential scanning calorimetry (DSC), dynamic mechanical analysis (DMA), crystallization kinetics under non‐isothermal conditions and complex impedance spectroscopy.
Dynamic mechanical analysis for EPDM and EP‐3 blends series. 相似文献
Near infrared (NIR) spectroscopy was developed as a rapid analytical method for the determination of the composition of olefin copolymers obtained in high‐throughput screening. NIR spectra of ethene/propene and ethene/1‐hexene copolymers, also characterized by means of 13C NMR spectroscopy, were recorded and used to design multivariate calibration models. Different methods for the preprocessing of the spectra, including the linearization by non‐linear transformations, were compared. Optimal methods and error estimates were established using crossvalidation. This technique is of particular interest for the rapid on‐line analysis of high‐throughput experiments in the field of polymer and catalyst design employing methods from combinatorial chemistry.
Predicted versus true value of the propene incorporation and standard deviation for ethene/propene copolymers. 相似文献
Summary: Polystyrene (PS) was toughened with ethylene‐propylene‐diene terpolymer (EPDM) in the presence of styrene‐butadiene‐styrene block copolymer (SBS). Incorporation of SBS into the PS/EPDM blends clearly improved the impact properties. For PS/EPDM/SBS (mass ratio: 69/21/10) blends, the notched Charpy impact strength reached a maximum value of 26.3 kJ/m2. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) showed that SBS was distributed on the interface between PS and EPDM. Butanone extraction and FTIR analysis found that there was a grafting reaction between PS and EPDM phase during melt compounding. Shearing and processing rheological behaviors of blends were evaluated with a Haake capillary rheometer and a torque rheometer, respectively.
New results on the method of preparation of phenol‐formaldehyde resins from phenol and multihydroxymethyl derivatives of some ketones are presented. The latter, known as the reactive solvents of melamine, were prepared by reacting acetone and methyl ethyl ketone with excess of formaldehyde. A novel group of resins of resol type has been obtained. The structure of products is discussed and compared to that of classical resols. The fragments of ketones have been found incorporated into the structure of resins.
Temperature dependence of viscosity of a classical resol and of the resols modified with reactive solvents. 相似文献
Summary: Different fluorinated hyperbranched polymers (HBP) were synthesized starting from fluorinated oxetanes and employed as additives in cationic photopolymerization of epoxy monomers. As previously observed for other hydroxyl containing HBP, they interact with the polymeric carbocation through a chain transfer mechanism inducing an increase in the final epoxy conversion. High gel content values (>96%) for the photocured films confirm that the HBP additive is tightly crosslinked to the polymeric network. In the presence of this fluorine‐containing HBP it is possible to influence the bulk properties, as well as, the surface properties. The fluorinated HBP tends to migrate to the surface inducing an increase of hydrophobicity.
We describe a flexible method for preparing monodisperse silica‐polystyrene core‐shell microspheres. In this method, silica nanoparticles grafted with 3‐(trimethoxysilyl)propyl methacrylate (MPS) were employed as seeds in an emulsion polymerization. The thickness of the shells could be changed through varying the amount of the monomer. The monodispersity and diameters of the core‐shell microspheres were found to depend on the size of the grafted silica nanoparticles and the concentration of emulsifier. In addition, we investigated the formation mechanism of the core‐shell microspheres.
Schematic outline of the experimental procedure and TEM image of the monodisperse silica/PS core‐shell microspheres; inset: grafted silica nanoparticles (scale bar = 200 nm). 相似文献
Summary: A review of the processes underlying the solid state postcondensation of poly(ethylene terephthalate) (PET) is presented. Fundamental aspects of the reactions are treated, and it is shown that the rate of polycondensation in the solid state depends on the relative rates of two types of diffusion. On the one hand, the diffusion of reaction by‐products (physical diffusion) controls the rate of the forward reactions. And on the other hand the diffusion of end‐groups (chemical diffusion) allows the reaction to proceed.
