Thermo‐Physical and Impact Properties of Epoxy Containing Epoxidized Linseed Oil, 1

Summary: Biobased neat epoxy materials containing epoxidized linseed oil (ELO) were processed with an anhydride curing agent. A defined amount of the diglycidyl ether of bisphenol F (DGEBF) was replaced by ELO. The selection of the DGEBF, ELO, and an anhydride curing agent resulted in an excellent combination, to provide a new biobased epoxy material showing high elastic modulus, high glass transition temperature, and high heat distortion temperature (HDT) with larger amounts of ELO. The Izod impact strength was almost constant while changing the amount of ELO. This is a promising result for future industrial applications in different engineering industries.

The effect of changing ELO concentration of the anhydride‐cured neat epoxy on the storage modulus.     

Impact Strength and Crystallization Behavior of Nano‐SiOx/Poly(phenylene sulfide) (PPS) Composites with Heat‐Treated PPS

The effects of heat treatment on the crystal structure and impact strength of poly(phenylene sulfide) (PPS) and nano‐SiO_x/ PPS nanocomposites were studied. The molecular weight of heat‐treated neat PPS was increased by 28% due to the crosslinking reaction that changed its crystal morphology. Also, the crystallinity was reduced by 18%, leading to an improvement of the Izod impact strength by 66%. Nano‐SiO_x/PPS composites were manufactured by intensive compounding with 3 wt.‐% nano‐SiO_x particles treated by an epoxy functional group. Test results showed that the Izod impact strength of nano‐SiO_x/heat‐treated PPS composites was 91% better and the crystallinity 27% less compared to the same properties of “as received” neat PPS. Nano‐SiO_x has a high specific surface area and a high surface energy; its grafted epoxy group promotes interfacial adhesion with the PPS matrix, hence increasing the Izod impact strength of the nanocomposites.

TEM micrograph of NHTM‐PPS with 3 wt.‐% nano‐SiO_x.     

Design of a Microfluidic System to Investigate the Mechanical Properties of Layer‐by‐Layer Fabricated Capsules

A microfluidic system was designed, fabricated and implemented to study the behavior of polyelectrolyte capsules flowing in microscale channels. The device contains microchannels that lead into constrictions intended to capture polyelectrolyte microcapsules which were fabricated with the well‐known layer‐by‐layer (LbL) assembly technique. The behavior of hollow capsules at the constrictions was visualized and the properties of the capsules were investigated before and after introduction into the device.

Time series of video frames showing capsules being compressed into a constriction.     

Use of Functional (Meth)acrylic Cross‐Linked Polymer Microparticles as Toughening Agents for Epoxy/Diamine Thermosets

(Meth)acrylic cross‐linked polymer microparticles (CPM, also named microgels) were used as toughening agent for an epoxy/amine network. CPM were mainly based on butyl acrylate and consequently they were rubbery at ambient temperature. Various types of reactive groups were introduced onto the CPM: epoxy, carboxy (meth)acrylic double bonds, and epoxy + acrylic double bonds, carboxyl + methacrylic double bonds. Non functional microparticles were also used. Before any reaction, most of the CPM were soluble in the thermoset precursors. Nevertheless, the CPM functionality strongly influenced their initial miscibility in the epoxy‐amine monomers and their final dispersion in the cross‐linked matrix, as well as the mechanical properties of the network. Non‐functional CPM did not lead to a high increase of fracture toughness because of the low adhesion between microparticles and epoxy matrix. However, fracture toughness was increased with reactive CPM because of better adhesion between the microparticles and the matrix. The best toughness was obtained with microparticles containing two types of reactive groups, allowing at the same time cross‐linking reactions between CPM and chemical bonding between CPM and the epoxy matrix. In this case, fracture toughness can be greatly improved, up to 3‐times if the chemical composition of the microparticles was wisely chosen, without significantly reducing the thermal properties.

Viscoelastic properties of toughened DGEBA/MCDEA networks.     

Blends of a Main Chain Liquid‐Crystalline Polyester with a Diepoxide and with a Diepoxide/Amine Mixture Prepared in a Twin‐Screw Extruder

Summary: Blending of the commercial LC‐polyester Rodrun LC‐3000 with the bisphenol‐A‐diglycidyl ether based diepoxide DOW D.E.R.330 alone and with the mixture of the diamine (MCDEA) and D.E.R.330 by means of a twin‐screw extruder has been investigated. Conditions to suppress curing of epoxide and amine during blending have been established. Due to the very low solubility of Rodrun in the diepoxide only LCP‐rich blends with a minimum content of 60 wt.‐% Rodrun could be obtained. The blends were investigated by SEM and thermal analysis (DSC, DMTA). Binary blends are immiscible while ternary blends appear miscible from DMTA up to 30 wt.‐% of epoxy/amine.

SEM micrograph of Rodrun moulded at 230 °C.     

Viscoelasticity in Polymer Films on Rigid Substrates

The viscoelasticity of two thermally crosslinked polymer coatings was examined in terms of relaxation of the applied stress after a sudden strain. Two different transient methods were utilized: flat‐ended cylindrical indentation testing of a polymer film on a rigid substrate and tensile testing of a corresponding free‐standing polymer film. The correlation between tensile and indentation tests was studied. The mechanical response of a viscoelastic layer deposited on a rigid substrate was investigated as a function of indentation depth. There was good agreement between the results of the tensile and indentation tests for thick film layers at moderate indentation depths. The findings indicate that the substrate influences the coating performance by reducing the viscous contribution to the stress response and amplifying the magnitude of the equilibrium modulus for large indentation depths. The indentation method utilized here was shown to be a potentially suitable tool for the determination of Poisson's ratio of polymer films.

     

Post‐Crosslinkable Blends: Reactions Between a Linear Poly(hydroxyl‐amino ether) and a Diepoxy

Summary: A thermoplastic poly(hydroxyl‐amino ether) polymer (BLOX) was blended with a diglycidyl ether of bisphenol A monomer (DGEBA). This system may be used as a crosslinkable thermoplastic. It means that it may be processed in an extruder like a classic thermoplastic, and cured by etherification reactions initiated by tertiary amine groups of the BLOX in a second step, to produce a material with good mechanical properties. In order to understand and quantify the etherification reactions occurring at high temperature (135 °C), between epoxy groups of the diepoxy and hydroxyl groups of the thermoplastic, a model system was studied based on DGEBA in excess and ethanolamine. In the model system the rate of the etherification reaction was well described by a second‐order kinetic equation. The specific rate constants and the epoxy conversion at the gel were related to the polarity of the reactive medium. The polyetherification occurring in the DGEBA‐BLOX system could also be fitted with a second‐order kinetics. A significant increase in the reaction rate was observed when using high BLOX concentrations.

     

Formaldehyde Resins Bearing Diaminodiphenylmethane Groups: Synthesis,Characterization and Properties

Summary: Novel formaldehyde resins bearing diaminodiphenylmethane groups were synthesized by the polymerization of a mixture of diaminodiphenylmethane (DDM), cyclohexanone (CHx) and o‐cresol (o‐Cz) with formaldehyde (FA) in the presence of an acid catalyst (HCl). The resins obtained were characterized by spectral, elemental and thermal analysis and used as a hardener for epoxy resins. The curing and temperature behavior of these epoxy resin/formaldehyde systems were investigated using differential scanning calorimetry and thermogravimetry techniques. The resins had good thermal stability and the activation energies of degradation reactions had values between 70–98 kJ · mol^?1.

The curing reaction of epoxy resins with the DDM/CHx/o‐Cz/formaldehyde resins.     

Morphology,Electrical, and Rheological Properties of Silane‐Modified Silver Nanowire/Polymer Composites

Electrically conducting films containing AgNws, hydrophilic and hydrophobic resins were prepared. FT‐IR reveals that the interface between the AgNws and epoxy could be successfully modified by APTES. XPS shows that the AgNws were attracted by hydrogen bonds of ? NH₂ and ? NH? groups after APTES modification. SEM analysis shows that the AgNws were well dispersed in the resin. The AgNws were also blended with hydrophilic and acrylic resins, and the resulting blends were compared with AgNws/epoxy blends. Results show that AgNw/PVA‐resin films possess the lowest surface electrical resistance. The AgNw/PVA‐resin and silane‐modified AgNw/epoxy resin conductive films possess a similar electrical percolation threshold.

     

Layered Silicate‐Induced Enhancement of Fracture Toughness of Epoxy Molding Compounds over a Wide Temperature Range

Summary: The fracture toughness of EMC was dramatically increased over a wide temperature range by the addition of a very low volume fraction of layered silicates to EMC filled with micro‐silica particles. Layered silicate‐EMC nanocomposites containing intercalated and the exfoliated silicates were fabricated by using o‐cresol and biphenyl type epoxy resins, respectively. It was found that exfoliated silicates were more effective than intercalated silicates at toughening EMC at temperatures above T_g of the epoxy resin. Enhanced fracture toughness of EMC over a wide temperature range, from ambient to 230 °C has been attributed to the presence of layered silicates, which induces macroscopic crack deflection and severe plastic deformation in front of the crack tip.

     

Poly(ethylene oxide)‐block‐poly[2‐(dimethylamino)ethyl methacrylate] as Strengthening Agent in Paper: Dynamic Mechanical Characterization

To enhance adhesion properties of PEO on wood fibers, block polymers of PEO and 2‐(dimethylamino)ethyl methacrylate were synthesized. The polymers were further modified to obtain strongly cationic species. The resulting polymers were used as additives in paper sheets. Papers were studied by DMA in a controlled‐humidity chamber. Addition of the PEO block co‐polymers enhanced paper strength. The strength of the paper sheets was highest when polymer with molecular weight of 400 kg · mol^?1 was used as an additive. Highly cationic block co‐polymers increased moduli of paper sheets more than their weakly cationic analogs, which indicated strong interaction with fiber surfaces. Strength of the paper sheets decreased both with increased temperature and humidity.

     

Preparation and Properties of Natural Sand Particles Reinforced Epoxy Composites

An epoxy composite using Cancun natural hydrophobic sand particle as filler material was fabricated in this study. Three point bending tests demonstrated an enhancement of 7.5 and 8.7% in flexural strength and flexural modulus, respectively, of epoxy composite containing 1 wt.‐% sand particles without any chemical treatment involved, compared to the pristine epoxy. Scanning electron microscopy (SEM) studies revealed that the fracture toughness of the epoxy matrix was enhanced owing to the presence of sand particles in an epoxy/sand composite. Through dynamic mechanical analysis (DMA) and thermal mechanical analysis (TMA) methods, it was found that the storage modulus (E′), glass transition temperature (T_g) and dimensional stability of the sand particles/epoxy composites were increased compared to the pristine epoxy. The friction behavior of epoxy/sand system reflected that the microstructure of epoxy composites was steady. These experimental results suggest that Cancun sand, as a freshly found natural micron porous material, may find promising applications in composite materials.

     

Synthesis of Fluorinated Hyperbranched Polymers and Their Use as Additives in Cationic Photopolymerization

Summary: A fluorine containing hyperbranched polymer was synthesized by modifying an aromatic‐aliphatic hyperbranched polyester with a semifluorinated alcohol via a Mitsunobu reaction and was subsequently used as an additive in cationic photopolymerization of an epoxy resin. The remaining OH groups of the fluorinated hyperbranched polymer interact with the polymeric carbocation through a chain‐transfer mechanism inducing an increase in the final epoxy conversion. The fluorinated HBP induces modification of bulk and surface properties, with an increase in T_g and surface hydrophobicity already reached at very low concentration. The HBFP additive can, therefore, protect the coatings from aggressive solvents, increases hardness, and allows the preparation of a low energy surface coating.

Synthesis of fluorinated hyperbranched polyester.     

Epoxy Resin Nanofibers Prepared Using Electrospun Core/Sheath Nanofibers as Templates

A strategy is described to prepare epoxy resin nanofibers by combining coaxial electrospinning and traditional hot‐curing processes. Core/sheath nanofibers with diameters of 480 ± 80 nm are prepared at flow rates of 0.1 and 2 mL h^?1 for the core (20% w/v EP and 6% w/v curing agent in ethanol/acetone) and sheath (10% PVP in ethanol) fluids. After the curing of the nanofibers and selective removal of the sheath PVP, EP nanofibers with an average diameter of 210 ± 60 nm are obtained. ATR‐FTIR analysis shows that the EP nanofibers display no obvious difference compared with an EP film cast from the core solution. The method presented allows to develop functional EP nanoproducts and to prepare heat‐cured resin nanofibers.

     

Microcomposites of Poly(ε‐caprolactone) and Poly(methyl methacrylate) Prepared by Suspension Polymerization in the Presence of Poly(ε‐caprolactone) Macromonomer

Poly(methyl methacrylate)‐poly(ε‐caprolactone) (PMMA/PCL) microparticles were synthesized by suspension polymerization of methyl methacrylate in the presence of PCL. The incorporation of a small amount of a macromonomer, methacryloyl‐terminated PCL (M‐PCL), into the reaction mixture, led to the formation of grafted systems, namely PMMA‐g‐PCL/PCL. The synthesis of the macromonomer and its characterization by nuclear magnetic spectroscopy (¹H NMR) is described. The role of M‐PCL as an effective compatibilizing agent in the composite was investigated. PMMA/PCL and PMMA‐g‐PCL/PCL composites were fully characterized by ¹H NMR, gel permeation chromatography (GPC) and thermal analysis, including thermogravimetric analysis (TGA), conventional differential scanning calorimetry (DSC), modulated DSC (MDSC) and dynamic mechanical thermal analysis (DMTA). Finally, the morphology of the prepared systems was investigated by scanning electron microscopy (SEM). The addition of compatibilizing agent led the formation of a more homogeneous microcomposite with improved mechanical properties.

SEM picture of PMMA‐g‐PCL/PCL composite surface.     

Limitation of the Coalescence of Evolutive Droplets by the Use of Copolymers in a Thermoplastic/Thermoset Blend

Summary: Polystyrene (PS)/epoxy‐amine (DGEBA‐MDEA) is a thermoplastic/thermoset precursor blend which is miscible at high temperature (177 °C), and which phase separates under the polymerization of the epoxy‐amine system. Previous studies have shown that the morphology of this blend polymerized under shear is coarse and irregular because the dispersed epoxy‐amine domains coalesce before they gel. Several styrene‐methyl methacrylate and a styrene‐butadiene‐styrene block copolymers have been added to the PS/DGEBA‐MDEA 60/40 blend in order to limit the coalescence and thus obtain a finer morphology. Two of the copolymers used were reactive either with the epoxy or with the amine. It was shown that the addition of 15 wt.‐% of non reactive copolymer had a positive but limited effect on the size of the final epoxy‐amine particles. The copolymer remained at the interface at the early stages of the polymerization. However, it was pulled out by the shear forces around the gel point of the epoxy domains. Most of the non reactive copolymer was present in the shape of micelles at the end of the process. On the other hand, the reactive copolymers were able to establish covalent bonds with the epoxy‐amine drops and hence were not extracted at all. Consequently they allowed the decrease the size of the particles by a factor of 15. Despite this, the observation of the morphology at different stages of the polymerization has revealed that the copolymer moved at the interface of the epoxy domains during the collision of two droplets. The movements of fluids into the epoxy domains pushed the copolymer out of the inter‐droplet zone so that it could not prevent the drainage of the liquid film between the droplets and consequently their coalescence.

TEM showing that the layer of copolymer (in dark grey) has moved along the interface of epoxy‐amine drops during their successful collision in a polystyrene‐rich matrix.     

Preparation and Characterization of Polycarbonate/Poly(propylene)/Attapulgite Ternary Nanocomposites with the Morphology of Encapsulation

Summary: Ternary nanocomposites based on polycarbonate (PC), poly(propylene) (PP), and attapulgite (AT) were prepared via the method of two‐step melt blending, by which the AT was blended with PP prior to compound with PC. Structure and properties of the ternary PC/PP/AT nanocomposites were investigated. The degradation of PC triggered by AT during direct blending process can be inhibited effectively by using two‐step melt blending. It was found that the morphology of encapsulation structure like sandbag was formed in PC matrix, where PP encapsulated AT fibrillar single crystals. DSC experiments showed that in PC/PP/AT ternary nanocomposites, AT had a strong heterophase nucleation effect on PP, resulting in the enhancement of crystallization degree and the crystallization temperature of PP. DMA and mechanical property results showed that the ternary nanocomposites exhibited good balanced toughness and stiffness.

TEM photograph of PC/PP/AT ternary nanocomposite.     

Poly(propylene)/Clay Nanocomposites Prepared by Reactive Compounding with an Epoxy Based Masterbatch

Summary: Poly(propylene) (PP)/clay nanocomposites have been prepared via a novel reactive compounding approach, in which an epoxy based masterbatch consisting of 20 wt.‐% clay was introduced to poly(propylene) with the aid of a maleic anhydride grafted PP (MAPP). The masterbatch was prepared using a recently developed “slurry compounding” technique. After melt compounding, most clay particles have been exfoliated and dispersed into small stacks with several clay layers. WAXD data shows that the dispersion of clay is better at low clay content or high MAPP content. Due to the novelty of the preparation process and complication of the system, the tensile properties of nanocomposites exhibit some unique tendencies with varying the content of MAPP or masterbatch. It is believed that the yield strength and Young's modulus can be dramatically improved after minimizing the excess of unreacted epoxy and optimizing the dispersion of clay.

TEM micrograph of PP/clay nanocomposites prepared with epoxy based masterbatch.     

A Novel Phosphorus‐Containing Polymer as a Highly Effective Flame Retardant

Summary: A novel phosphorus‐containing polymeric retardant, WLA‐3, was synthesized from phenylphosphonic dichloride (PPD) and 2‐(6‐oxido‐6H‐dibenz〈c,e〉〈1,2〉oxaphosphorin‐6‐yl) 1, 4‐benzenediol (ODOPB). The flame‐retardant element, phosphorus, was bonded both in the main chains and in the pendant chains of flame‐retardant polymer molecules, and reached a content of 13.8%. The high phosphorus content and rich aryl group structures of WLA‐3 contribute an excellent flame retardancy to poly(ethylene terephthalate) (PET) without a considerable decrease of mechanical properties. WLA‐3 is also very effective in improving flame retardancy of epoxy resin and unsaturated polyester.

     

Synthesis and Characterization of Epoxy/MCDEA Networks Modified with Imidazolium‐Based Ionic Liquids

Epoxy‐networked materials containing N,N'‐dioctadecylimidazolium iodide are prepared by curing a mixture of DGEBA and different ratios of the ionic liquid with MCDEA at high temperature. The presence of ionic liquid results in an increase of the storage modulus and a decrease of the glass transition temperature, as indicated by DMA. Also, the onset curing temperature decreases as the amount of IL increase indicating that IL also takes part on the curing process. DSC and FTIR analyses confirm that the imidazolium‐based ionic liquid is able to promote the crosslink of the epoxy pre‐polymer without the presence of external curing agent.