Fracture mechanism of alumina-spinel castables containing ZrO2 by wedge splitting test and digital image correlation technique

To clarify the fracture mechanism of alumina-spinel castables, two kinds of alumina-spinel castables with or without fused zirconia-alumina (FZA) were prepared. The full-field strains and crack propagation process in the region of interest (ROI) of alumina-spinel castables were investigated by wedge splitting test (WST) and digital image correlation (DIC) technique. Fractographic methods were used to analyze the crack propagation path of the castables after the WST. The results indicated that the load-displacement curve of alumina-spinel castables containing FZA exhibits a non-linear fracture, demonstrated typical ductile fracture; while that of alumina-spinel castables without FZA is linear, showed typical brittle fracture. The characteristic length reaches to 258.9 mm in FZA containing castables, more than 4 times that of the castables without FZA. In contrast, castables containing FZA has longer and more tortuous crack propagation path, larger damage zone length, which results in the increase of the dissipated energy. Crack branching can be observed around the main crack in castables containing FZA, meaning that microcracks toughening is the main mechanism for flexibility improvement of the alumina-spinel castables containing FZA, formation of micro-cracks can be attributed to the martensitic transformation of zirconia.     

Cracking behaviors of EB-PVD thermal barrier coating under temperature gradient

In this paper, we study the cracking behaviors of single-crystal nickel-based superalloy samples coated with electron-beam physical vapor deposited (EB-PVD) thermal barrier coatings (TBCs) under a thermal gradient experimentally and via the finite element method (FEM). Our results indicate that the stress distribution and failure mode of the TBC samples under the thermal gradient are different from those of samples under a uniform temperature field. The failure of the TBCs under uniform temperature is initiated by interfacial and horizontal cracks, which can result in the separation and buckling of the top coat (TC) layer. However, for the TBCs under a thermal gradient, failure is mainly caused by both vertical TC cracks and interfacial cracks because of the increased transversal stress in the TC layer. Moreover, the initiation and propagation of vertical and horizontal cracks change the failure mode to local spallation of the TC layer. We believe that our findings can contribute to further developments in TBC technology.     

Mechanical properties and microstructure evolution of MgO–Al–C slide plate refractories in presence of Al powder-modified magnesia aggregates

MgO–Al–C slide plate refractories were fabricated using sintered magnesia and modified sintered magnesia as aggregates, fused magnesia aggregates and fines, Al powder and carbon black (N220) as fines, and thermosetting phenolic resin as the binder. Al powder-modified magnesia aggregates were prepared and characterized and were introduced into the MgO–Al–C slide plate refractories. The effects of the modified aggregates on the properties, phase composition, and microstructure were investigated. 1) The Al powder-modified magnesia aggregates exhibited considerably high bonding strengths and low Al powder shedding ratios, thus meeting the preparation requirements of MgO–Al–C slide plate refractories. 2) At high temperatures, more needle-like and fibrous Al₄C₃, AlN and octahedral MgAl₂O₄ were generated on the surface of the modified magnesia aggregates, which enhanced the bond between the matrix and the aggregates and increased the hot modulus of rupture of the material. 3) Non-oxide Al₄C₃ and AlN phases were formed in situ and had high thermal conductivity and low coefficient of expansion; this could relieve the internal thermal stress of the material and create a toughening effect, improving the thermal shock resistance of the material.     

Effect of grain boundary state and grain size on the microstructure and mechanical properties of alumina obtained by SPS: A case of the amorphous layer on particle surface

The work was aimed at the investigation of kinetics of Spark Plasma Sintering (SPS) of the α-Al₂O₃ particles with amorphous surface layers and investigation of the effect of the amorphous layers on the grain growth and on the mechanical properties of alumina. The objects of investigations comprised:(i) submicron α-Al₂O₃ powder, (ii) submicron α-Al₂O₃ powder with the amorphous layers on the particles' surfaces, and (iii) the fine-grained α-Al₂O₃ powder. The submicron powders (i) and (ii) were used to analyze the effect of the amorphous layers on the sintering kinetics. Powders (i) and (iii) were used to analyze the effect of the initial particle sizes on the shrinkage kinetics. The effect of the temperature regime and of the rate (V_h) on the shrinkage kinetics of the submicron and fine alumina powders has been studied. The shrinkage curves were analyzed using the Young–Cutler and Coble models. The sintering kinetics was shown to be determined by the intensity of grain boundary diffusion for the submicron powders and by simultaneous lattice diffusion and grain boundary one for the fine powders. The amorphous layers on the surfaces of the submicron α-Al₂O₃ particles were found to affect the grain boundary migration rate and the Coble equation parameters at the final stages of SPS. The abnormal characteristics of the alumina ceramics sintered from the submicron powder with the amorphous layers on the particles’ surfaces were suggested to originate from the increased concentration of the defects and of the excess free volume at the grain boundaries formed during crystallization of the amorphous layers.     

Thermal cycling behavior of plasma-sprayed yttria-stabilized zirconia thermal barrier coating with La0.8Ba0.2TiO3−δ top layer

In this study, a La_0.8Ba_0.2TiO_3?δ (LBT) upper layer was deposited on an yttria-stabilized zirconia (YSZ) thermal barrier coating (TBC) through atmospheric plasma spraying. The thermal cycling behaviors of the YSZ single-ceramic-layer and LBT–YSZ double-ceramic-layer coatings at 1000 °C were investigated through a water quenching method. Moreover, phases, microstructural evolution, and elemental distributions were studied through by X-ray diffraction and scanning electron microscopy–energy-dispersive X-ray spectroscopy. The results showed that the thermal cycling lifetime of the LBT–YSZ coating was 27% higher than that of conventional YSZ coating. The conventional YSZ coating failed after 251 cycles because of the joining of the continuous horizontal and vertical cracks caused by the formation of thermal growth oxides and the bending effect of the single-ceramic-layer structure. The thermal cycling behavior of the LBT–YSZ coating was different from that of the YSZ coating at the edge and center. Although the former was similar to the failure behavior of the YSZ coating, the cracks in the vertical direction were deflected as a result of the bending effect of the double-ceramic-layer structure during quenching. This deflection led to the formation of slope cracks with longer propagation paths and slope spallation zones. The latter showed small-debris spallation on top of the LBT upper layer due to the lower fracture toughness of the LBT, which protected the central coating from the structural damage of the ceramic coating. These two behaviors would either release the thermal stress or increase the crack-propagation energy requirement in the ceramic coating, consequently improving the thermal cycling lifetime of the LBT–YSZ coating. In summary, depositing an LBT upper layer could potentially improve the thermal cycling lifetimes of TBCs.     

Effects of electric field on microstructure evolution and defect formation in flash-sintered TiO2

Various ceramic materials have been successfully flash sintered via mostly direct current (DC) and some by alternative current (AC). However, a direct comparison on the effects of different field types on the overall microstructure and atomistic defect distribution in flash-sintered ceramics is still very limited. In this work, rutile TiO₂ was chosen as a model system to directly compare the effects of DC and AC fields on microstructure and defect distribution. DC flash-sintered TiO₂ presents asymmetrical distributions of grain sizes and defects, while AC sintered TiO₂ have more homogeneous microstructures. More interestingly, we demonstrated a reverse-polarity flash sintering technique can achieve dense TiO₂ bulk samples with homogeneous microstructure and tunable defect gradient, which are previously not attainable from either DC or AC sintering alone. This study shows the importance of field on the microstructures of flash-sintered ceramics and the great potential in achieving dense and uniform microstructures via effective field control process.     

Tuning the electronic and thermal transport behaviors of metal-dispersed Ti2O3 composites derived by metal–insulator transition

Thermal management requires an understanding of the relations among the thermal energy transfer, electronic properties, and structures of thermoconductive materials. Here, we enhanced the metal–insulator transition (MIT)-induced effect on the thermal conductivities of microstructure-controlled Ti₂O₃ composites containing W as a thermal conductive filler at approximately 450 K. To change the electronic and thermal transport properties, we varied the particle radii of the conductive phases in the raw material. The change in the calculated electronic thermal conductivity relative to the electrical conductivity of the W_x(Ti₂O₃)_1?x composite was enhanced by compounding the material. When x was reduced from 50 vol% to 20 vol% and the W particle diameter was reduced from 150 μm to 5 μm, the variation in the estimated electronic thermal conductivity of the W_x(Ti₂O₃)_1?x composite was increased by a factor of 2.01. The total thermal conductivity was also changed by the MIT. At x = 50 vol% and a W particle diameter of 5 μm, the maximum thermal conductivity change was 6.34 times larger than that of pure Ti₂O₃. The detailed relation between the MIT-induced changes in thermal transport and the microstructure were elucidated in classical effective medium approximations.     

Tetragonal multilayered ZnO/CuO composites derived from Zn- and Cu-containing metal-organic framework: Effect of calcination temperature on physicochemical properties and photocatalytic activity

Tetragonal multilayered ZnO/CuO composites prepared by the annealing of a Zn- and Cu-containing pillar-layered metal-organic framework were characterized by using instrumental techniques and investigated as catalysts for the degradation of 4-nitrophenol (4-NP) under irradiation with UV–vis light. The as synthesized samples contained p-n junctions, amorphous-crystalline heterojunctions, which benefitted light absorption and charge separation. The calcination temperature significantly influenced both the physicochemical properties and photocatalytic activities of these composites. The sample obtained at 400 °C (TL-ZC-400) exhibited the best photocatalytic performance, achieving a 4-NP degradation efficiency of 93.93% after 40 min of illumination. The TL-ZC-400 still showed high photodegradation ability (97.2%) after four times recycling. Furthermore, the recombination of ZnO and CuO adjusted the band gap structure of TL-ZC-400. Radical trapping experiments showed that the degradation of 4-NP was mainly mediated by hydroxyl radicals and holes. A possible photocatalytic mechanism was also proposed in this study.     

Migration,transformation and solidification/stabilization mechanisms of heavy metals in glass-ceramics made from MSWI fly ash and pickling sludge

In consideration of recycling solid waste to achieve high value-added products, glass-ceramics have been fabricated from municipal solid waste incineration (MSWI) fly ash, pickling sludge (PS), and waste glass (WG) by melting at 1450 °C firstly to achieve parent glass and then crystallizing at 850 °C. Results demonstrated that heavy metals have been well solidified in the prepared glass-ceramics, and relatively/extremely low leaching concentrations of heavy metals have been detected. The synthetic toxicity index of heavy metals has been greatly reduced from 7-18 to <3.2 after crystallization treatment, and the leaching concentrations of Cr, Ni, Zn, Cu, and Pb are 0.15, 0.05, 0.26, 0.12, 0.19 mg L^-1 respectively. Chemical morphology analysis, principal component analysis, TEM and EPMA were utilized to clarify the migration, transformation, and solidification mechanism of heavy metals from the as-received solid wastes. The major heavy metals, Cr and Ni which is responsible for the most toxicity, mainly exist in form of the oxidation state and residual state in parent glass, while the residual state in the glass-ceramics. The solidification performance was mostly positively correlated with the form of residue state, which the stability of heavy metals in glass-ceramics is improved. The solidification mechanism of heavy metals in glass-ceramics could be explained by the combination of chemical solidification/stabilization and physical coating. The TEM and EPMA confirmed that Cr and Ni mainly exist in the spinel crystalline (NiCr₂O₄, Fe_0.99Ni_0.01Fe_1.97Cr_0.03O₄) by solid solution or chemical substitution, and a small amount of Cr in the diopside phase. Pb, Cu, and Zn are homogenously dispersed in the glass-ceramics, which is considered as physical coating solidification.     

Tuning specific loss power of CoFe2O4 nanoparticles by changing surfactant concentration in a combined co-precipitation and thermal decomposition method

New synthetic approaches of nanoparticles (NPs) can be used for magnetic hyperthermia, destroying malignant cells without damaging healthy tissues. Here, a combination of co-precipitation and thermal decomposition techniques was employed to synthesize monodisperse CoFe₂O₄ NPs. A mixture of oleylamine and oleic acid with different concentrations was utilized as a surfactant, significantly changing magnetic, morphological and structural properties of the NPs. Increasing the surfactant concentration from 1 to 7.5 mmol resulted in maximum and minimum coercivity and saturation magnetization of 420.0 Oe 73.6 emu/g, and 67.2 Oe and 48.3 emu/g, respectively, arising from the prevention of agglomeration and reduction in crystallite size. The first-order reversal curve analysis was employed to clarify the role of the surfactant in magnetic distributions and detailed characteristics. The specific loss power of the NPs was found to be tuned for the different surfactant concentrations, achieving a maximum of 268.5 W/g at 7.5 mmol for CoFe₂O₄ NPs with enhanced superparamagnetic contribution in Néel and Brownian mechanisms. MTT assay of the NPs was also carried out, indicating their low cytotoxicity.     

A study of reaction between palladium,palladium silver alloy and silicon carbide ceramics at high temperature

The reactions between palladium (Pd), palladium-silver alloy (Pd-Ag) and silicon carbide (SiC) from 1200 °C to 1400 °C have been studied to investigate the impact of liquid phases on reaction products formation. The liquid phases were generated in Pd/SiC reactions at 1400 °C and in Pd-Ag/SiC reactions above 1300 °C. An increase in the amount of liquid associated with higher temperatures or Ag presence strongly affected the reaction mechanism and was responsible for the inhomogeneous dissolution of SiC grains and grain boundaries by Pd-rich phase at reaction front. This study helps understand Pd’s role on Ag release through SiC layer in Tri-structural isotropic (TRISO) fuel particles.     

Influence of the cold sintering process and post annealing on the microstructure and Li-ion conductivity of LiTa2PO8 solid electrolyte

Recently, LiTa₂PO₈ (LTPO) has attracted interest as a potential Li-ion solid electrolyte material because of its high bulk ionic conductivity and low grain boundary ionic conductivity. However, most ceramic-based solid electrolytes are fabricated via the high-temperature sintering process (typically above 1000 °C); such temperatures can cause the evaporation of Li from the compound. To replace high-temperature sintering of ceramics, the cold sintering process (CSP) was introduced; this process enables the densification of ceramics and composites at extremely low temperatures (below 300 °C). In this work, we investigate the effect of using the CSP and post annealing on the microstructure and Li-ion conductivity of LTPO pellets. It is found that the CSP pellets have an amorphous phase between particles. This intermediate amorphous phase creates a better contact between particles and is hypothesized to lead to more Li-ion migration paths. The CSP pellet is found to have a high density and high ionic conductivity of (1.19 × 10^?5 S/cm). The pellet obtained via the CSP has Li-ion conductivity similar to that of the pellet obtained via dry pressing after it has been annealed. The CSP pellet after post annealing shows good connections between particles and a high Li-ion conductivity of 1.05 × 10^?4 S/cm, which is comparable to the conductivity of a pellet obtained via high-temperature sintering. This work provides new evidence that the CSP is a promising alternative to high-temperature sintering for fabricating ceramic solid electrolytes.     

Mixed oxide nanotubes in nanomedicine: A dead-end or a bridge to the future?

Nanomedicine has seen a significant rise in the development of new research tools and clinically functional devices. In this regard, significant advances and new commercial applications are expected in the pharmaceutical and orthopedic industries. For advanced orthopedic implant technologies, appropriate nanoscale surface modifications are highly effective strategies and are widely studied in the literature for improving implant performance. It is well-established that implants with nanotubular surfaces show a drastic improvement in new bone creation and gene expression compared to implants without nanotopography. Nevertheless, the scientific and clinical understanding of mixed oxide nanotubes (MONs) and their potential applications, especially in biomedical applications are still in the early stages of development. This review aims to establish a credible platform for the current and future roles of MONs in nanomedicine, particularly in advanced orthopedic implants. We first introduce the concept of MONs and then discuss the preparation strategies. This is followed by a review of the recent advancement of MONs in biomedical applications, including mineralization abilities, biocompatibility, antibacterial activity, cell culture, and animal testing, as well as clinical possibilities. To conclude, we propose that the combination of nanotubular surface modification with incorporating sensor allows clinicians to precisely record patient data as a critical contributor to evidence-based medicine.     

Study on the microstructure and mechanical properties of microwave sintered NbC–Ni cermets reinforced by multilayer graphene

In recent years, NbC–Ni cermets has been proposed as a potential substitute for WC-Co cemented carbide in machining and other fields because of its economy and good performance, which has attracted extensive attention of scholars. Research on improving its mechanical properties will help to explore its application potential. Graphene-reinforced NbC–Ni cermets were prepared using a microwave sintering technique, and the effects of multilayer graphene (MLG) on its mechanical properties and microstructure were investigated. The experimental results show that the addition of a certain content of graphene contributes to the densification of the material and inhibits the grain growth. The Vickers hardness, toughness, and bending strength increased and then decreased with an increase in the MLG content. When 0.75 wt% MLG was added, the comprehensive mechanical properties of NbC–Ni cermets were optimal, with a Vickers hardness, fracture toughness, and bending strength of 1297.5 kg/mm², 18.23 MPa m^1/2, and 1464.5 MPa, respectively, which were 12.01%, 38.95%, and 18.97% higher than those without MLG. At low MLG content, the graphene sheet layers were well dispersed in the matrix grain boundaries, whereas graphene agglomerates and pores appeared in cermets with 1 wt% MLG, which degraded their mechanical properties. The strengthening and toughening mechanisms of MLG include grain refinement, large-angle deflection of cracks, crack bridging, and pullout of graphene sheet layers.     

Effects of ceramic-based CrN,TiN, and AlCrN interlayers on wear and friction behaviors of AlTiSiN+TiSiN PVD coatings

In this study, the wear and friction behavior of cathodic arc physical vapor deposited AlTiSiN+TiSiN coatings on H13 tool steels were investigated by using CrN, TiN and AlCrN interlayers with tribometer tests both under unlubricated and boundary lubricated conditions. 6 mm alumina balls were used as counter surfaces to test ceramic hard coatings. Surface coatings were characterized through nanoindentation, scanning electron microscopy coupled with an energy-dispersive X-ray spectrometer (SEM/EDXS), optical profilometry, and atomic force microscopy (AFM) techniques. The results showed that especially AlTiSiN+TiSiN coating with TiN interlayer resulted in a much more enhanced tribological performance of the tool steels at both unlubricated and the boundary lubricated conditions even at elevated contact pressures.     

Preparation of spherical and porous strontium titanate particles by hot water and hydrothermal conversion of hydrous titania

Uniform, micron-sized SrTiO₃ particles do not tend to aggregate, and the low surface area of larger particles can be improved by incorporating porous structures, thus offering superior performance for a range of applications. In this study, submicron-to micron-sized SrTiO₃ particles were prepared using hot water or hydrothermal conversion of spherical hydrous titania (TiO₂·nH₂O) and porous hydrous titania. When spherical hydrous titania particles were employed as the starting material, spherical SrTiO₃ particles of hydrous titania were obtained via treatment at 120 °C for 24 h. Similarly, the use of porous hydrous titania particles treated at 90 °C for 48 h resulted in spherical porous SrTiO₃ particles with macropores of porous hydrous titania. These porous SrTiO₃ particles have a specific surface area of ~115 m²/g, which is one of the largest among micron-sized SrTiO₃ particles, thereby making them suitable for use as catalysts or photocatalysts.     

Storage stability of polyamidoamine-epichlorohydrin resin and its effect on the properties of defatted soybean flour-based adhesives

A polyamidoamine (PA) without introducing epichlorohydrin, and two epichlorohydrin-modified polyamidoamine (PAE) samples with solid contents of 12% (PAE-12) and 25% (PAE-25) were synthesized, and their short-term storage stabilities, evaluated at intervals of at least 3 months were assessed for chemical structure, viscosity, pH, thermal degradation behavior, crystalline degree and wet bond strength. The results showed that PA was stable during storage for 98 days, while PAE-12 had better storage stability than PAE-25. PAE was active due to complex side reactions, as the number of azetidinium groups within PAE significantly decreased resulting from the ring open reaction after storage for 42–56 days, leading to decreased crosslinking degree and thermal stability, and increased crystalline content of defatted soy flour (DSF)-PAE adhesives. Thus, the wet bond strength of the corresponding plywood decreased with the increasing storage time of PAE-12 and PAE-25, and finally decreased to 1.05 MPa and 0.66 MPa after storage for 98 days, respectively. In order to ensure the water resistance of DSF-PAE adhesives, the preferable application time at room temperature is 3 months for PAE-12 and 4 weeks for PAE-25.     

A comprehensive exploration on the development of nano Y2O3 dispersed in AA 7017 by mechanical alloying and hot-pressing technique

The main objective of the present study is to develop AA 7017 alloy matrix reinforced with yttrium oxide (Y₂O₃, rare earth element) nanocomposites by mechanical alloying (MA) and hot pressing (HP) techniques for armor applications. AA 7017+10 vol % Y₂O₃ nanocomposites were synthesized in a high-energy ball mill with different milling times (0, 5, 10, and 20 h) to explore the structural refinement effect. The phase analysis and homogeneous dispersion of Y₂O₃ in AA 7017 nanocrystallite matrix were investigated by X-ray diffraction (XRD), various electron microscopes (HRSEM, and HRTEM), Particle Size Analyzer (PSA), and Differential Thermal Analysis (DTA). The nanostructured powders were hot-pressed at 500 MPa pressure with a temperature of 673k for 1hr. The consolidated sample results revealed significant grain refinement and the enhanced mechanical properties with the function of milling time in which the 20h sample exhibited improvement in the hardness (142 VHN - 260 VHN) and ultimate compressive strength (514 MPa–906.45 MPa) due to effective dispersion of Y₂O₃. The various strengthening mechanisms namely, grain boundary (27.02–32.69 MPa), solid solution (57.21 MPa), precipitate (189.79–374.62 MPa), Orowan (135.68–206.92 MPa), and dislocation strengthening (84.99–149.82 MPa) were determined and correlated to the total strength.