Improved ferroelectric,piezoelectric, and dielectric properties in pure KNN translucent ceramics by optimizing the normal sintering method

In this study, it is reported that various properties can be selectively derived in a pure (K_0.5Na_0.5)NbO₃, KNN ceramics through optimizing the sintering temperature by the conventional sintering method. High piezoelectric, ferroelectric, and dielectric properties such as d₃₃ = 127 pC/N, P_r = 31 μC/cm², and ε_r = 767 are obtained at the sintering temperature of 1100 °C. On the contrary, the specimen sintered at 1130 °C does not show high piezoelectric and ferroelectric properties, but it is translucent with a transmittance of 22% and 57% at the wavelength of 800 and 1600 nm respectively and shows a very high dielectric constant ε_r of 881. The origin of the high piezoelectric constant owes to large remanent polarization and dielectric constant, and dense microstructure with uniform distribution of large grains with the conjunction of relatively large crystal anisotropy. On the other hand, dense microstructure with almost no porosity, highly compacted grain boundaries, uniform distribution of grains, and relatively low crystalline anisotropy are responsible for the translucency and large dielectric constant of the ceramic specimens. This study demonstrates that the lead-free KNN ceramic has the potential to show multiple noteworthy properties such as piezoelectric, ferroelectric, dielectric, and transparent properties. This work provides a pure KNN ceramic simultaneously with high piezoelectric and transparent characteristics prepared only by using the conventional sintering method at a moderate sintering temperature for the first time in the literature.     

Enhanced Piezoelectric Properties and Thermal Stability in the (K0.5Na0.5)NbO3:ZnO Lead‐Free Piezoelectric Composites

The piezoelectric properties of (K_0.5Na_0.5)NbO₃ (KNN) are normally enhanced by chemical substitutions or doping to form solid solutions. In this study, we report that the piezoelectric properties of KNN and thermal stability of piezoelectric coefficient d₃₃ can be both enhanced by forming the composite of KNN:ZnO. The d₃₃ of KNN:0.2ZnO can be improved to 110 pC/N by introducing the ZnO nanoparticles, which is better than the pure KNN (d₃₃ = 85 pC/N). The Curie temperature (T_C = 407°C) remains well comparable to the pure KNN (T_C = 408°C). Furthermore, the thermal stability of both remanent polarization (P_r) and piezoelectric parameter (d₃₃) is improved. The enhanced thermal stability could be related to the induced built‐in electric field or the enhanced sinterability by the addition of ZnO. The present results may help to optimize the piezoelectric properties of lead‐free materials by forming composite.     

Enhancement of piezoelectric properties of BF–BT ceramics by using ZrO2 powder bed during the sintering process

ZrO₂ powders of various particle sizes (0.15, 0.7, 500 µm) were used to simulate loose powder bed sintering to prepare BF–BT piezoelectric ceramics. The phase structure, dielectric properties, ferroelectric properties, and piezoelectric properties were compared with the samples sintered by the conventional powder bed method (i.e., powder of the same composition as the sample). Results showed that the use of loose ZrO₂ powder bed could improve the heat conduction rate and the sintering quality of bulk BF–BT piezoelectric ceramics. The XPS results showed that the samples sintered with 500 µm ZrO₂ powder beds had the lowest concentration of Fe²⁺, exhibited the largest piezoelectric coefficients (d₃₃ = 201 pC/N). In contrast, the sample sintered with a conventional powder bed under the same sintering conditions had a piezoelectric coefficient d₃₃ of 156 pC/N.     

Pb(In1/2Nb1/2)O3-PbZrO3-PbTiO3 ternary ceramics with temperature-insensitive and superior piezoelectric property

The development of ferroelectric ceramics with both large piezoelectric responses and broad service temperature range is still a key challenge for practical applications due to the so-called d₃₃-T_C trade-off. Here we report the strategy to utilize the synergistic contribution of morphotropic phase boundary and enhanced local structural heterogeneity, in which an excellent piezoelectric coefficient d₃₃ of 680 pC/N and a high Curie temperature of 330 ℃ are simultaneously achieved in Sm modified 0.25PIN-0.325PZ-0.425PT ceramics. The underlying mechanism responsible for the high dielectric and piezoelectric properties is studied based on cryogenic dielectric measurement and Rayleigh analysis. Of particular interest is that, a high field-induced strain of 0.19% is achieved in 0.25PIN-0.32PZ-0.43PT at electric field of 20 kV/cm, corresponding to a piezoelectric d₃₃ * of 945 pm/V, showing an excellent temperature stability with minimal variation of 7% up to 310 °C. This work demonstrates the introduction of high temperature end members and rare earth doping are conducive to ferroelectric solid solutions with desired broad usage temperature range and superior piezoelectric properties, which will greatly benefit high temperature actuator applications.     

Investigation of dielectric and piezoelectric properties in aliovalent Eu3+-modified Pb(Mg1/3Nb2/3)O3-PbTiO3 ceramics

Rare earth (Eu³⁺)-modified Pb(Mg_1/3Nb_2/3)O₃-PbTiO₃ (PMN-PT) polycrystalline ferroelectric ceramics were fabricated by high-temperature solid-state sintering, the phase structure, dielectric and piezoelectric properties were investigated. Eu³⁺ addition was found to significantly improve dielectric and piezoelectric properties of PMN-PT, where the optimized properties were achieved for the composition of 2.5 mol%Eu: 0.72PMN-0.28PT, with the piezoelectric d₃₃ = 1420 pC/N, dielectric ε_r = 12 200 and electromechanical k₃₃ = 0.78, respectively. All these results indicate that the Eu³⁺-doped PMN-PT ceramics are promising candidates for high-performance room-temperature piezoelectric devices.     

Properties of CNTs-modified lead-free BCTS ceramic–Portland fly ash cement composites

Fly ash (FA) is widely used as a supplementary cementitious material in the production of Portland cement concrete. The effect of addition of carbon nanotubes (CNTs) and FA on the properties of barium calcium stannate titanate (BCTS) ceramic–Portland FA cement composites was investigated. These composites have potential for use as sensors and transducers in the monitoring of structural health in concrete structures containing FA. CNTs were found to have filled the pores of the composites. All composites showed good compatibility with the concrete mix. The dielectric constant and electrical conductivity of composites were in the range 200–257 and 1.04 × 10^–6 to 1.66 × 10⁻⁶ S/m, respectively. The presence of FA in composites increased the piezoelectric voltage coefficient (g₃₃). Adding CNTs increased the piezoelectric charge coefficient (d₃₃), thickness electromechanical coupling coefficient (K_t), and also g₃₃ but decreased mechanical quality factor (Q_m), which is related to good for the receiving sensor and transducer application. CNTs can improve the properties of these composites and composite with FA content at 10 vol.%, and CNTs at 1 vol.% exhibited the highest compressive strength and piezoelectric values (d₃₃ = 44 pC/N, g₃₃ = 20.21×10^–3 V m/N, and K_t = 18.9%), along with higher g₃₃ values, than pure BCTS ceramic.     

Properties and structures of nonstoichiometric (K,Na)NbO3‐based lead‐free ceramics

The 0.968[(K_0.48Na_0.52)]Nb_0.95+xSb_0.05O₃–0.032(Bi_0.5Na_0.5)ZrO₃ [KNN_xS–BNZ] lead‐free ceramics with nonstoichiometric niobium ion were fabricated via conventional solid‐state sintering technique and their piezoelectric, dielectric and ferroelectric properties were investigated. When x = 0.010, enhanced piezoelectric properties (d₃₃ ≈ 421 pC/N and k_p ≈ 0.47) were obtained due to the construction of rhombohendral—tetragonal phase boundary near room temperature. The KNN_xS–BNZ ceramics possesses enhanced Curie temperature (T_c) with improved piezoelectric constant. A large d₃₃ of ~421 pC/N and a high T_c ~256°C can be simultaneously induced in the ceramics with x = 0.010. Especially, good thermal stability was observed in a broad temperature range. The results indicated that our work could benefit development of KNN‐based ceramics and widen their application range.     

Enhanced piezoelectric properties of Mn-modified Bi5Ti3FeO15 for high-temperature applications

Bi₅Ti₃FeO₁₅ (BTF) has recently attracted considerable interest as a typical multiferroic oxide, wherein ferroelectric and magnetic orders coexist. The ferroelectric order of BTF implies its piezoelectricity, because a ferroelectric must be a piezoelectric. However, no extensive studies have been carried out on the piezoelectric properties of BTF. Considering its high ferroelectric-paraelectric phase transition temperature (T_c ~ 761°C), it is necessary to analyze the piezoelectricity and thermal stabilities of BTF, a promising high-temperature piezoelectric material. In this study, lightly manganese-modified BTF polycrystalline oxides are fabricated by substituting manganese ions into Fe³⁺ sites via the conventional solid-state reaction method. X-ray diffraction and Raman spectroscopy analyses reveal that the resultant manganese-modified BTF has an Aurivillius-type structure with m = 4, and that the substitutions of Fe by Mn lead to a distortion of BO₆. The temperature-dependent dielectric properties and direct-current (DC) resistivity measurements indicate that the Mn ions can significantly reduce the dielectric loss tanδ and increase the DC resistivity. The piezoelectricity of BTF is confirmed by piezoelectric constant d₃₃ measurements; it exhibits a piezoelectric constant d₃₃ of 7 pC/N. Remarkably, BTF with 4 mol% of Mn (BTF-4Mn) exhibits a large d₃₃ of 23 pC/N, three times that of unmodified BTF, whereas the Curie temperature T_c is almost unchanged, ~765°C. The increased piezoelectric performance can be attributed to the crystal lattice distortion, decreased dielectric loss tanδ, and increased DC resistivity. Additionally, BTF-4Mn exhibits good thermal stabilities of the electromechanical coupling characteristics, which demonstrates that manganese-modified BTF oxides are promising materials for the use in high-temperature piezoelectric sensors.     

Piezoelectric voltage constant and sensitivity enhancements through phase boundary structure control of lead-free (K,Na)NbO3-based ceramics

The piezoelectric voltage constant (g₃₃) is a material parameter critical to piezoelectric voltage-type sensors for detecting vibrations or strains. Here, we report a lead-free (K,Na)NbO₃ (KNN)-based piezoelectric accelerometer with voltage sensitivity enhanced by taking advantage of a high g₃₃. To achieve a high g₃₃, the magnitudes of piezoelectric charge constant d₃₃ and dielectric permittivity ε_r of KNN were best coupled by manipulating the intrinsic polymorphic phase boundaries effectively with the help of Bi-based perovskite oxide additives. For the KNN composition that derives benefit from the combination of ε_r and d₃₃, the value of g₃₃ was found to be 46.9 × 10^?3 V·m/N, which is significantly higher than those (20 – 30 × 10^?3 V·m/N) found in well-known polycrystalline lead-based ceramics including commercial Pb(Zr,Ti)O₃ (PZT). Finally, the accelerometer sensor prototype built using the modified KNN composition demonstrated higher voltage sensitivity (183 mV/g) when measuring vibrations, showing a 29% increase against the PZT-based sensor (142 mV/g).     

Ultrahigh-performance [001]-oriented porous PZT-5H single crystal grown by the solid state crystal growth method

Porous PZT-5H single crystals are grown by the solid state crystal growth (SSCG) method. The microstructure, phase structure and dielectric/piezoelectric properties are investigated for [001]-oriented porous PZT-5H single crystal. Evolution of phase structure with temperature is researched using in-situ temperature-dependent X-ray diffraction. The effect of pores on performance parameters is simulated using COMSOL Multiphysics® software. Ultrahigh piezoelectric coefficient d₃₃ of up to about 1700 pC/N and effective piezoelectric coefficient d₃₃* of up to about 3700 pm/V at 5 kV/cm are obtained. Moreover, the effective piezoelectric coefficient d₃₃* is stable around 1900 pm/V under 3 kV/cm and 5 kV/cm in the temperature range of 70–160 °C. Importantly, the sample possess an extremely large figure of merit g₃₃*d₃₃ (111 × 10⁻¹² m²/N), which is related to the presence of pores in the single crystal. This work expands the scope of PZT based single crystal and highlights their significant application possibilities in piezoelectric energy harvester, and actuator at high temperature.     

Systematic study of structure and piezoelectric properties of Pb(Ni1/3Nb2/3)O3-PbTiO3 by in situ synchrotron diffraction

Lead-based ferroelectric materials are extensively employed in industrial applications and everyday life due to their excellent ferroelectric and piezoelectric performance. Pb(Ni_1/3Nb_2/3)O₃-PbTiO₃ (PNN-PT) is a typical binary relaxor ferroelectric system, whose refined structure and piezoelectric properties have not been systematically investigated. In this study, evolution of electric field-based crystal structure and variation of ferroelectric, piezoelectric, as well as dielectric properties with composition and temperature of (1 − x)PNN-xPT (0.32 ≤ x ≤ 0.36) ceramics were studied in full detail. The optimal performance is obtained at 0.66PNN-0.34PT with maximum piezoelectric coefficient d₃₃ of 560 pC/N and large dielectric constant of 28 684. In situ high-energy synchrotron diffraction was employed to determine structural origins of enhanced properties of 0.66PNN-0.34PT. Interestingly, crystal structure of poled 0.66PNN-0.34PT ceramic is determined to be single monoclinic phase. Furthermore, both its lattice parameters and volume variation present butterfly shape under electric field. It is demonstrated that macroscopic strain of 0.66PNN-0.34PT stems mainly from intrinsic structure. The present study provides evidence for the relationship between microstructure and macroscopic properties, which is beneficial to the design of new materials with piezoelectric properties.     

Effects of thickness on structures and electrical properties of K0.5Na0.5NbO3 thick films derived from polyvinylpyrrolidone-modified chemical solution

Lead-free ferroelectric K_0.5Na_0.5NbO₃ (KNN) films with different thicknesses were prepared by polyvinylpyrrolidone (PVP)-modified chemical solution deposition (CSD) method. The KNN films with thickness up to 4.9 μm were obtained by repeating deposition-heating process. All KNN thick films exhibit single perovskite phase and stronger (1 1 0) peak when annealed at 650 °C. The variation of dielectric constant with thickness indicates that there exists a critical thickness for the dielectric constant in the KNN films which should lie in 1.3–2.5 μm. The similar trend is observed for the ferroelectric and piezoelectric properties of KNN films. Both the remnant polarization P_r and the piezoelectric coefficient d₃₃ of KNN thick films increase with the film thickness and become saturated after the critical thickness.     

Enhanced dielectric and piezoelectric properties in potassium sodium niobate/polyvinylidene fluoride composites using nano-silicon carbide as an additive

Piezoelectric materials are an indispensable part of modern life. Yet the existing environmental issues with conventional lead-based piezoelectrics has motivated scientist to develop novel substitutes including lead-free piezoelectric polymer composites. Following this path, the present research has focused on the fabrication of ternary composites of Polyvinylidene fluoride (PVDF)/Potassium Sodium Niobate (KNN)/nano-Silicon carbide (SiC) via hot compression molding and studying the effect of additives on the PVDF structure and the electrical properties of the composite. The obtained scanning electron micrographs and density measurements showed that the fabrication method provided dense samples. The activated polarization phenomena in the prepared samples enhanced dielectric permittivity and dielectric loss at a constant frequency with increasing KNN and SiC contents. Besides the expected dipole polarization, the presence of interfaces in the composites gave rise to the Maxwell–Wagner–Sillars effect and its corresponding polarization phenomenon. The semiconductive nature of SiC also promoted space charge polarization. However, these properties were frequency-dependent because the first two polarization mechanisms are deactivated at high frequencies. XRD patterns showed that SiC addition can alter the primary crystalline structure of PVDF and promote β-phase formation in the poled samples. Piezoelectric measurements confirmed the significant role of SiC addition to PVDF-KNN composites. The most significant increase in the piezoelectric properties was observed in PVDF-60KNN-1SiC, with a 183% increase in d₃₃ value. The PVDF-80KNN-1SiC had the highest d₃₃ value of 30.5 pC/N. It also had the best piezoelectric voltage coefficient and hence the highest figure of merit. Higher SiC contents restrict the efficiency of poling by forming a conductive path across the sample which would deteriorate the piezoelectric performance of the material. The present findings show that PVDF-KNN-SiC composites can be considered as a potential flexible piezoelectric material for future applications.     

Grain size effect on electrical properties of Mn-modified 0.67BiFeO3–0.33BaTiO3 lead-free piezoelectric ceramics

To investigate how grain size affects the dielectric, ferroelectric, and piezoelectric properties of Mn-modified 0.67BiFeO₃–0.33BaTiO₃ ceramics, we prepared samples with a wide variety of grain sizes from 4.1 μm to 0.59 μm via a conventional solid-state process that use the normal and the two-step sintering methods. Small-signal dielectric measurements show that all the samples exhibit a relaxor-like behavior and that grain size has little influence on the room-temperature dielectric permittivity. For grain sizes below 2 μm, the remanent polarization P_r and piezoelectric coefficient d₃₃ decrease with the grain size, whereas they remain almost constant near P_r = 27 μC/cm² and d₃₃ = 70 pC/N in samples with grain sizes exceeding 2 μm. The mechanism underlying the observed grain size effect is discussed in terms of the electric-field-induced formation of macroscopic ferroelectric domains.     

Performance enhancement of soft-PZT5 piezoelectric ceramics using poling technique

Pb(Zr_1−xTi_x)O₃ (PZT) ceramics are the most widely used piezoelectric ceramics due to their excellent performance. It has been reported that the direct current poling (DCP) apply on alternating current poling (ACP) relaxor-PbTiO₃ ferroelectric crystals can further improve the piezoelectric properties. Herein, we report the dielectric and piezoelectric properties of soft-PZT5 ceramics under DCP, ACP, and ACP + DCP methods. The piezoelectric coefficient d₃₃ of the soft-PZT5 ceramics was 560 pC/N using ACP+DCP at room temperature (RT), which is 4% higher than the ACP-treated sample (540 pC/N) and 24% higher than the DCP-treated sample (450 pC/N). The ideal poling temperatures of DCP and ACP were found to be 120°C and 60°C, showing optimal d₃₃ values of 540 pC/N and 565 pC/N, respectively. The ACP and ACP+DCP samples show the same aging trend. After 30 days of aging, the d₃₃ values of the DCP, ACP, and ACP+DCP soft-PZT5 ceramics were 415 pC/N, 500 pC/N, and 510 pC/N, respectively, showing decreases of 12%, 8%, and 9%, respectively. This work indicates that the ACP+DCP method is an effective method to improve the piezoelectric properties of soft-PZT5 ceramics.     

Preparation and characterization of (K0.5Na0.5)NbO3 ceramics

In this paper the preparation and characterization of the ceramic material (K_0.5Na_0.5)NbO₃ (KNN) has been studied. Although conventional processing of KNN is often reported to result in sintered bodies lacking sufficient density, samples produced in this work exhibit theoretical density over 95% and yield superior piezoelectric properties than those obtained by the same method and reported previously. The electromechanical coupling coefficient in the thickness direction, k_t, is found to reach 45%. Apart from k_t, the piezoelectric coefficients in longitudinal and planar directions (d₃₃ of 100pC/N and d₃₁ of 43pC/N), hysteresis loop, pyroelectric coefficient measurements and dielectric properties are presented.     

Grain growth anomaly and piezoelectric properties of liquid phase sintered high TC 0.36BiScO3 - 0.64PbTiO3 ceramics with sillenite Bi12PbO19

The sintering behavior of 0.36BiScO₃-0.64PbTiO₃ (0.36BS-0.64 PT) ceramics was studied to investigate the effect of grain growth by the sillenite Bi₁₂PbO₁₉ (BP) phase on their piezoelectric properties for application in high-temperature piezoelectric devices. The BP phase formed during calcination at temperatures <750 °C led to a grain growth anomaly of the 0.36BS-0.64 PT ceramics sintered at 1000 °C. This phase assisted the grain growth of the 0.36BS-0.64 PT ceramics by liquid phase sintering. In particular, the 0.36BS-0.64 PT ceramic calcined at 700 °C exhibited excellent piezoelectric properties with a d₃₃ of 531 pC/N, g₃₃ of 41×10⁻³ Vm/N, k_p of 61.8%, and Q_m of 16. In addition, the 0.36BS-0.64 PT ceramics exhibited ferroelectric relaxor-like characteristics with an extremely large relaxation coefficient (γ) of 1.94 along with high maximum dielectric permittivity temperature (426 °C).     

Low‐temperature sintering and enhanced piezoelectric properties of random and textured PIN–PMN–PT ceramics with Li2CO3

Low‐temperature sintered random and textured 36PIN–30PMN–34PT piezoelectric ceramics were successfully synthesized at a temperature as low as 950°C using Li₂CO₃ as sintering aids. The effects of Li₂CO₃ addition on microstructure, dielectric, ferroelectric, and piezoelectric properties in 36PIN–30PMN–34PT ternary system were systematically investigated. The results showed that the grain size of the specimens increased with the addition of sintering aids. The optimum properties for the random samples were obtained at 0.5 wt% Li₂CO₃ addition, with piezoelectric constant d₃₃ of 450 pC/N, planar electromechanical coupling coefficient k_p of 49%, peak permittivity ε_max of 25 612, remanent polarization P_r of 36.3 μC/cm². Moreover, the low‐temperature‐sintered textured samples at 0.5 wt% Li₂CO₃ addition exhibited a higher piezoelectric constant d₃₃ of 560 pC/N. These results indicated that the low‐temperature‐sintered 36PIN–30PMN–34PT piezoelectric ceramics were very promising candidates for the multilayer piezoelectric applications.     

Compositional inhomogeneity and segregation in (K0.5Na0.5)NbO3 ceramics

In this report, the effects of the calcination temperature of (K_0.5Na_0.5)NbO₃ (KNN) powder on the sintering and piezoelectric properties of KNN ceramics have been investigated. KNN powders are synthesized via the solid-state approach. Scanning electron microscopy and X-ray diffraction characterizations indicate that the incomplete reaction at 700 °C and 750 °C calcination results in the compositional inhomogeneity of the K-rich and Na-rich phases while the orthorhombic single phase is obtained after calcination at 900 °C. During the sintering, the presence of the liquid K-rich phase due to the lower melting point has a significant impact on the densification, the abnormal grain growth and the deteriorated piezoelectric properties. From the standpoint of piezoelectric properties, the optimal calcination temperature obtained for KNN ceramics calcined at this temperature is determined to be 800 °C, with piezoelectric constant d₃₃=128.3 pC/N, planar electromechanical coupling coefficient k_p=32.2%, mechanical quality factor Q_m=88, and dielectric loss tan δ=2.1%.