Strontium carbonate supported cobalt catalyst for dry reforming of methane under pressure

Catalytic performance of Co–SrO catalyst for dry reforming of methane was investigated at 1 MPa, 1023 K. The catalyst prepared by oxalate co-precipitation method or citric acid method showed a steady activity for dry reforming of methane under pressure. The importance and stability of cobalt metal with strontium carbonate were suggested for the Co–SrO catalyst, and thus it should be denoted as Co–SrCO₃. In addition, cobalt supported on strontium carbonate prepared by impregnation method (Co/SrCO₃) showed the comparable activity with high tolerance to oxidative atmosphere under reaction conditions.     

Catalytic test of supported Ni catalysts with core/shell structure for dry reforming of methane

Supported nickel catalysts with core/shell structures of Ni/Al₂O₃ and Ni/MgO-Al₂O₃ were synthesized under multi-bubble sonoluminescence (MBSL) conditions and tested for dry reforming of methane (DRM) to produce hydrogen and carbon monoxide. A supported Ni catalyst made of 10% Ni loading on Al₂O₃ and MgO-Al₂O₃, which performed best in the steam reforming of methane (97% methane conversion at 750 °C) and in the partial oxidation of methane (96% methane conversion at 800 °C), showed also good performance in DRM and excellent thermal stability for the first 150 h. The supported Ni catalysts Ni/Al₂O₃ and Ni/MgO-Al₂O₃ yielded methane conversions of 92% and 92.5%, respectively and CO₂ conversions of 95.0% and 91.8%, respectively, at a reaction temperature of 800 °C with a molar ratio of CH₄/CO₂ = 1. Those were near thermodynamic equilibrium values.     

Development of Ni-Pd bimetallic catalysts for the utilization of carbon dioxide and methane by dry reforming

The present research deals with catalyst development for the utilization of CO₂ in dry reforming of methane with the aim of reaching highest yield of the main product synthesis gas (CO, H₂) at lowest possible temperatures. Therefore, Ni-Pd bimetallic supported catalysts were prepared by simple impregnation method using various carriers. The catalytic performance of the catalysts was investigated at 500, 600 and 700 °C under atmospheric pressure and a CH₄ to CO₂ feed ratio of 1. Fresh, spent and regenerated catalysts were characterized by N₂ adsorption for BET surface area determination, XRD, ICP, XPS and TEM. The catalytic activity of the studied Ni-Pd catalysts depends strongly on the support used and decreases in the following ranking: ZrO₂-La₂O₃, La₂O₃ > ZrO₂ > SiO₂ > Al₂O₃ > TiO₂. The bimetallic catalysts were more active than catalysts containing Ni or Pd alone. A Ni to Pd ratio = 4 at a metal loading of 7.5 wt% revealed the best results. Higher loading lead to increased formation of coke; partly in shape of carbon nanotubes (CNT) as identified by TEM. Furthermore, the effect of different calcination temperatures was studied; 600 °C was found to be most favorable. No effect on the catalytic activity was observed if a fresh catalyst was pre-reduced in H₂ prior to use or spent samples were regenerated by air treatment. Ni and Pd metal species are the active components under reaction conditions. Best conversions of CO₂ of 78% and CH₄ of 73% were obtained using a 7.5 wt% NiPd (80:20) ZrO₂-La₂O₃ supported catalyst at a reaction temperature of 700 °C. CO and H₂ yields of 57% and 59%, respectively, were obtained.     

Activity of different zeolite-supported Ni catalysts for methane reforming with carbon dioxide

The catalytic performance of Ni based on various types of zeolites (zeolite A, zeolite X, zeolite Y, and ZSM-5) prepared by incipient wetness impregnation has been investigated for the catalytic carbon dioxide reforming of methane into synthesis gas at 700 °C, at atmospheric pressure, and at a CH₄/CO₂ ratio of 1. It was found that Ni/zeolite Y showed better catalytic performance than the other types of studied zeolites. In addition, the stability of the Ni/zeolite Y was greatly superior to that of the other catalysts. A weight of Ni loading at 7 wt.% showed the best catalytic activity on each zeolite support; however, the 7% Ni catalysts produced a higher amount of coke than that of two other Ni loadings, 3 and 5%.     

Promotion of active nickel catalysts in methane dry reforming reaction by aluminum addition

Mixed LaNi_xAl_1−xO₃perovskite oxides have been prepared by a sol–gel related method and characterized by X-ray diffraction (XRD), specific surface area measurements and scanning electron microscopy (SEM) coupled to an energy dispersive X-ray spectrometer (EDS) shows the possibility to obtain a solid solution of LaNi_xAl_1−xO₃ (0.1x0.9) with propionic acid as solvent. These systems are highly efficient catalysts for syngas production in dry reforming of methane.     

Characterization and activity in dry reforming of methane on NiMg/Al and Ni/MgO catalysts

Dry reforming of methane has been investigated on two series of catalysts either prepared by co-precipitation: n(Ni_xMg_y)/Al, Ni_xMg_y and Ni_xAl_y or prepared by impregnation: Ni/MgO (mol% Ni = 5, 10). The catalysts, calcined at 600–900 °C, were characterized by different techniques: BET, H₂-TPR, TPO, XRD, IR, and TEM-EDX analysis. The surface BET (30–182 m² g⁻¹) decreased with increasing the temperature of calcination, after reduction and in the presence of Mg element. The XRD analysis showed, for n(Ni_xMg_y)/Al catalysts, the presence of NiAl₂O₄ and NiO–MgO solid solutions. The catalyst reducibility decreased with increasing the temperature of pretreatment. The n(Ni_xMg_y)/Al catalysts were active for dry reforming of methane with a good resistance to coke formation. The bimetallic catalyst Ni_0.05Mg_0.95 (calcined at 750 °C and tested at 800 °C) presents a poor activity. In contrast, the 5% Ni/MgO catalyst, having the same composition but prepared by impregnation, presents a high activity for the same calcination and reaction conditions. For all the catalysts the activity decreased with increasing the temperature of calcination and a previous H₂-reduction of the catalyst improves the performances. The TPO profiles and TEM-EDX analysis showed mainly four types of coke: CH_x species, surface carbon, nickel carbide and carbon nanotubes.     

CO2 reforming and partial oxidation of methane

CO₂ reforming and partial oxidation of CH₄ were investigated on different supported noble metal and Ni catalysts. A detailed thermodynamic analysis was performed for both reactions. The observed reaction behaviour can be predicted by thermodynamics. Product selectivity is catalyst independent, the role of the catalyst is to bring the reactants to approach equilibrium. The partial oxidation is a two-stage process, total oxidation of CH₄ is followed by CO₂ and H₂O reforming of the remaining CH₄. A staged addition of O₂ to the reactor is tested and recommended. TPSR show that the catalyst surface for CO₂ reforming was highly covered with carbonaceous species of four different types; two were identified as reactive intermediates.     

Steam reforming of CH4 over Ni-Ru catalysts supported on Mg-Al mixed oxide

Ni_0.5/Mg_2.5(Al)O catalyst prepared from hydrotalcite precursors showed high and stable activity in the CH₄ steam reforming, but was severely deactivated in the daily start-up and shut-down (DSS) operation under steam purging. The addition of Ru drastically improved the behavior of Ni_0.5/Mg_2.5(Al)O catalyst for the DSS operation. During the wet Ru loading on the Ni_0.5/Mg_2.5(Al)O catalyst, the reconstitution of hydrotalcite took place by “memory effect,” resulting in the formation of Ru-Ni alloy as well as the strong interaction between Ru and Ni after the calcination followed by reduction. This provided the catalyst with high sustainability probably by suppressing the oxidation of Ni metal by steam by hydrogen spillover from Ru. Only 0.05 wt% of Ru loading was enough to effectively suppress the deactivation.     

Influence of composition of MgAl2O4 supported NiCeO2ZrO2 catalysts on coke formation and catalyst stability for dry reforming of methane

Dry reforming of methane was studied over Ni catalysts supported on γAl₂O₃, CeO₂, ZrO₂ and MgAl₂O₄ (670 °C, 1.5 bar, 16–20 l CH₄ ml_catalyst⁻¹ h⁻¹). It is shown that MgAl₂O₄ supported Ni catalysts promoted with both CeO₂ and ZrO₂ are promising catalysts for dry reforming of methane with carbon dioxide. Within a certain composition range, the simultaneous promotion with CeO₂ and ZrO₂ has great influence on the amount of coke and the catalyst service time. XRD analyses indicate that formation of crystalline Ce_xZr_1−xO₂ mixed oxide phases occurs on double promotion. In particular, incorporation of low amounts of Zr in the CeO₂ fluorite structure provides stable dry reforming catalysis. As shown with TPR, promotion leads to a higher reduced state of Ni. SEM, XRD and TPR analyses demonstrate that highly dispersed, doubly promoted Ni catalysts with a strong metal-support interaction are essential for stable dry reforming and suppression of the formation of carbon filaments.     

甲烷干重整Ni基催化剂失活及抑制失活研究进展

使用甲烷和二氧化碳为原料,通过甲烷干重整反应可以将其转化为合成气。由于此反应可以利用甲烷和二氧化碳这两种温室气体,因而近年来受到了研究人员广泛的关注。其中,反应所使用的Ni基催化剂由于其较高的活性和较低的成本得到了较为深入的研究。针对甲烷干重整Ni基催化剂,本文简要介绍了几种常用的制备方法,并指出了在反应条件下存在的活性组分Ni的烧结和积炭的生成这两个问题,还详细分析了其各自的影响因素。另外,还从使用特殊载体、添加助剂以及构造特殊结构三方面阐述了甲烷干重整Ni基催化剂的失活解决方案,并指出解决催化剂的烧结和积炭问题是当前该领域的研究重点。     

Combined catalytic partial oxidation and CO2 reforming of methane over supported cobalt catalysts

The combined partial oxidation and CO₂ reforming of methane to synthesis gas was investigated over the reduced Co/MgO, Co/CaO, and Co/SiO₂ catalysts. Only Co/MgO has proved to be a highly efficient and stable catalyst. It provided about 94–95% yields to H₂ and CO at the high space velocity of 105000 mlg^–1h^–1 and for feed ratios CH₄/CO₂/O₂=4/2/1, without any deactivation for a period of study of 110 h. In contrast, the reduced Co/CaO and Co/SiO₂ provided no activity for the formation of H₂ and CO. The structure and reducibility of the calcined catalysts were examined using X-ray diffraction and temperature-programmed reduction, respectively. A solid solution of CoO and MgO, which was difficult to reduce, was identified in the 800°C calcined MgO-supported catalyst. The strong interactions induced by the formation of the solid solution are responsible for its superior activity in the combined reaction. The effects of reaction temperature, space velocity, and O₂/CO₂ ratio in the feed gases (while keeping the C/O ratio constant at 1/1) were investigated over the Co/MgO catalyst. The H₂/CO ratio in the product of the combined reaction increased with increasing O₂/CO₂ ratio in the feed.     

Steam reforming of methanol using Cu-ZnO catalysts supported on nanoparticle alumina

Methanol steam reforming was studied over several catalysts made by deposition of copper and zinc precursors onto nanoparticle alumina. The results were compared to those of a commercially available copper, zinc oxide and alumina catalyst. Temperature programmed reduction, BET surface area measurements, and N₂O decomposition were used to characterize the catalyst surfaces. XRD was used to study the bulk structure of the catalysts, and XPS was used to determine the chemical states of the surface species. The nanoparticle-supported catalysts achieved similar conversions as the commercial reference catalyst but at slightly higher temperatures. However, the nanoparticle-supported catalysts also exhibited a significantly lower CO selectivity at a given temperature and space time than the reference catalyst. Furthermore, the turnover frequencies of the nanoparticle-supported catalysts were higher than that of the commercial catalyst, which means that the activity of the surface copper is higher. It was determined that high alumina concentrations ultimately decrease catalytic activity as well as promote undesirable CH₂O formation. The lower catalytic activity may be due to strong Cu-Al₂O₃ interactions, which result in Cu species which are not easily reduced. Furthermore, the acidity of the alumina support appears to promote CH₂O formation, which at low Cu concentrations is not reformed to CO₂ and H₂. The CO levels present in this study are above what can be explained by the reverse water-gas-shift (WGS) reaction. While coking is not a significant deactivation pathway, migration of ZnO to the surface of the catalyst (or of Cu to the bulk of the catalyst) does explain the permanent loss of catalytic activity. Cu₂O is present on the spent nanoparticle catalysts and it is likely that the Cu⁺/Cu⁰ ratio is of importance both for the catalytic activity and the CO selectivity.     

Thermodynamic analysis of dry autothermal reforming of glycerol

Dry autothermal reforming of glycerol uses a combination of dry (CO₂) reforming and partial oxidation reactions to produce syngas rich product stream. Thermodynamic equilibrium data for dry autothermal reforming of glycerol was generated for temperature range 600-1000 K, 1 bar pressure, OCGR [feed O₂/C (C of glycerol only) ratio] 0.1 to 0.5 and CGR [feed CO₂/glycerol ratio] 1 to 5 and analyzed. The objective of the paper is to identify the thermodynamic domain of the process operation, study the variation of product distribution pattern and describe the optimum conditions to maximize yield of the desired product and minimize the undesired product formation. Higher OCGR and higher CGR yielded a syngas ratio (∼ 1), with lower carbon and methane formation, while lower CGR and lower OCGR yielded good hydrogen and total hydrogen, with low water and CO₂ production. The best thermoneutral condition for DATR of glycerol operation was seen at a temperature of 926.31 K at 1 bar pressure, OCGR = 0.3 and CGR = 1 that gave 2.67 mol of hydrogen, 4.8 mol of total hydrogen with negligible methane and carbon formations.     

Catalytic dry-reforming on Ni-zeolite supported catalyst

In the present work, the catalytic behaviour in the dry reforming of methane on Ni-based Silicalite-1 type catalyst was studied. The Silicalite-1 support has been synthesized in order to check the role of the silanol groups on the overall catalyst performance: methane and carbon dioxide conversion, hydrogen/carbon monoxide ratio and coke deposition. The population of defect groups on the Silicalite-1 surface was modified by aging of the gel, thermal treatment, ionic exchange and silylation procedure. Among these treatments, the silylation of the support surface leads to the formation of smaller and more reducible Ni-oxide species that not only improve the CH₄ and CO₂ conversion but also reduce the deactivation of the catalyst due to coke deposition and the obtained H₂/CO value is 1.04.     

CH4/CD4 isotope effects in the carbon dioxide reforming of methane to syngas over SiO2-supported nickel catalysts

By performing the CH₄ + CO₂ and CD₄ + CO₂ reactions alternately over SiO₂-supported nickel catalysts in a pulse micro-reactor, normal deuterium isotope effects on both the methane conversion reaction and on the CO formation reaction have been observed in the process of CO₂ reforming of methane. Based on the observed CH₄/CD₄ isotope effects, the pathways for the formation of CO are discussed.     

Effect of alkaline earth promoters (MgO,CaO, and BaO) on the activity and coke formation of Ni catalysts supported on nanocrystalline Al2O3 in dry reforming of methane

Ni/Al₂O₃ promoted catalysts with alkaline earth metal oxides (MgO, CaO, and BaO) were prepared and employed in dry reforming of methane (DRM). The catalysts were prepared by impregnation method and characterized by XRD, BET, TPR, TPO, and SEM techniques. The obtained results showed that the addition of MgO, CaO, and BaO as promoter decreased the surface area of catalysts (S_BET). The catalysis results exhibited that adding alkaline earth promoters (MgO, CaO, and BaO) enhanced the catalytic activity and the highest activity was observed for the MgO promoted catalyst. TPR analysis showed that addition of MgO increased the reducibility of nickel catalyst and decreased the reduction temperature of NiO species. The TPO analysis revealed that addition of promoters decreased the amount of deposited coke; and among the studied promoters, MgO has the most promotional effect for suppressing the carbon formation. SEM analysis confirmed the formation of whisker type carbon over the spent catalysts.     

Ni catalysts with Mo promoter for methane steam reforming

NiO/Al₂O₃ catalyst precursors were prepared by simultaneous precipitation, in a Ni:Al molar ratio of 3:1, promoted with Mo oxide (0.05, 0.5, 1.0 and 2.0 wt%). The solids were characterized by adsorption of N₂, XRD, TPR, Raman spectroscopy and XPS, then activated by H₂ reduction and tested for the catalytic activity in methane steam reforming.The characterization results showed the presence of NiO and Ni₂AlO₄ in the bulk and Ni₂AlO₄ and/or Ni₂O₃ and at the surface of the samples.In the catalytic tests, high stability was observed with a reaction feed of 4:1 steam/methane. However, at a steam/methane ratio of 2:1, only the catalyst with 0.05% Mo remained stable throughout the 500 min of the test.The addition of Mo to Ni catalysts may have a synergistic effect, probably as a result of electron transfer from the molybdenum to the nickel, increasing the electron density of the catalytic site and hence the catalytic activity.     

Aqueous-phase reforming of ethylene glycol over supported Pt and Pd bimetallic catalysts

More than 130 Pt and Pd bimetallic catalysts were screened for hydrogen production by aqueous-phase reforming (APR) of ethylene glycol solutions using a high-throughput reactor. Promising catalysts were characterized by CO chemisorption and tested further in a fixed bed reactor. Bimetallic PtNi, PtCo, PtFe and PdFe catalysts were significantly more active per gram of catalyst and had higher turnover frequencies for hydrogen production (TOF_H2) than monometallic Pt and Pd catalysts. The PtNi/Al₂O₃ and PtCo/Al₂O₃ catalysts, with Pt to Co or Ni atomic ratios ranging from 1:1 to 1:9, had TOF_H2 values (based on CO chemisorption uptake) equal to 2.8–5.2 min⁻¹ at 483 K for APR of ethylene glycol solutions, compared to 1.9 min⁻¹ for Pt/Al₂O₃ under similar reaction conditions. A Pt₁Fe₉/Al₂O₃ catalyst showed TOF_H2 values of 0.3–4.3 min⁻¹ at 453–483 K, about three times higher than Pt/Al₂O₃ under identical reaction conditions. A Pd₁Fe₉/Al₂O₃ catalyst had values of TOF_H2 equal to 1.4 and 4.3 min⁻¹ at temperatures of 453 and 483 K, respectively, and these values are 39–46 times higher than Pd/Al₂O₃ at the same reaction conditions. Catalysts consisting of Pd supported on high surface area Fe₂O₃ (Nanocat) showed the highest turnover frequencies for H₂ production among those catalysts tested, with values of TOF_H2 equal to 14.6, 39.1 and 60.1 min⁻¹ at temperatures of 453, 483 and 498 K, respectively. These results suggest that the activity of Pt-based catalysts for APR can be increased by alloying Pt with a metal (Ni or Co) that decreases the strengths with which CO and hydrogen interact with the surface (because these species inhibit the reaction), thereby increasing the fraction of catalytic sites available for reaction with ethylene glycol. The activity of Pd-based catalysts for APR can be increased by adding a water-gas shift promoter (e.g. Fe₂O₃).     

Stable carbon dioxide reforming of methane over modified Ni/Al2O3 catalysts

CO₂ reforming of methane was studied over modified Ni/Al₂O₃ catalysts. The metal modifiers were Co, Cu, Zr, Mn, Mo, Ti, Ag and Sn. Relative to unmodified Ni/Al₂O₃, catalysts modified with Co, Cu and Zr showed slightly improved activity, while other promoters reduced the activity of CO₂ reforming. Mn-promoted catalyst showed a remarkable reduction in coke deposition, while entailing only a small reduction in catalytic activity compared to unmodified catalyst. The catalysts prepared at high calcination temperatures showed higher activity than those prepared at low calcination temperature. The Mn-promoted catalyst showed very low coke deposition even in the absence of diluent gas and the activity changed only slightly during 100 h operation. This revised version was published online in July 2006 with corrections to the Cover Date.     

An optimum NiO content in the CO2 reforming of CH4 with NiO/MgO solid solution catalysts

Reduced NiO/MgO, with a NiO content in the range 9.2–28.6 wt%, was found to be a highly effective catalyst for the CO₂ reforming of CH₄ to CO and H₂ (at 790°C, atmospheric pressure and a space velocity of 60000 cm³g^–1h^–1). For smaller or higher NiO contents, the yield was smaller, being negligible for 4.9 wt%. In contrast to the other reforming catalysts, the new catalyst has high stability, since in the optimum NiO range the CO yield remained unchanged at 95% for 120 h without any carbon deposition. The formation of a solid solution between NiO and MgO, which was demonstrated by both X-ray diffraction and temperature-programmed reduction, is most likely responsible for the high selectivity and stability in a large range of compositions of NiO/MgO.