抗静电耐磨涂层的制备及性能研究

采用低黏度环氧树脂为胶粘剂,以石墨、硫酸钡、炭黑为填料,制备了抗静电耐磨涂层,考查了填料的含量及种类对涂层的磨耗性能、导电性能的影响。结果表明,石墨和硫酸钡具有良好的协同减磨作用,配合使用可以有效地减少磨损量,改善耐磨性;复合涂层的导电性能受到填料种类的影响,采用石墨-硫酸钡-炭黑填料的复合涂层具有更优的导电性能,该涂层可用于复合材料托辊的制造.     

文摘

石墨/炭黑改性树脂导电复合材料的电学性能研究[刊,中]/杨小健,何为,王守绪,等//化工新型材料,2012,40(2):91-94以改性环氧树脂为基体,石墨/炭黑为混合导电填料制备了导电复合材料。分析了材料的导电机理,研究导电填料含量与电阻率之间的关系。结果表明,当石墨为15%、炭黑     

PVDF／炭黑导电复合材料研究

研究PVDF/炭黑复合材料中炭黑种类、用量、不同种炭黑并用及非导电填料对PVDF/炭黑复合材料电学及力学性能的影响。结果表明,HG-4炭黑填充的复合材料电性能和力学性能最好;HG-4炭黑与N339炭黑并用可得到既有良好电性能和力学性能,又有较好加工性能的复合材料;氧化锌能改善导电复合材料的电性能;炭黑种类影响导电复合材料的PTC特性。     

聚乙烯基导电复合材料的研究

综述了近年来聚乙烯基导电复合材料研究进展,包括聚乙烯/炭黑、聚乙烯/石墨、聚乙烯/碳纳米管导电复合材料等,分析了聚乙烯基导电复合材料的导电机理,指出导电填料的种类及性质、基体材料、加工工艺均会对导电复合材料的性能产生影响。最后,研究了聚乙烯基复合材料的阻温效应,并对其应用前景进行了展望。     

HDPE导电复合材料的结构与性能关系研究

以溶液共混制得的炭黑/HDPE和石墨/HDPE导电复合材料为对象,系统研究了复合材料导电性能与导电填料含量的关系、导电性能与温度的关系、伏安特性、电致发热性能,为开发应用这类复合材料提供了理论依据。     

炭黑石墨填充复合导电涂料的制备研究

制备了一种以炭黑和石墨为导电填料的复合型导电涂料,分别研究了炭黑填充和石墨填充的导电涂层性能,确定了采用炭黑、石墨混合填充的导电涂料体系,详细研究了混合填料的比例及含量对涂层导电性能的影响。     

氟橡胶复合导电材料性能

研究以氟橡胶为基体树脂,炭黑、石墨和碳纤维为导电填料的导电复合高分子材料中,炭黑、石墨、碳纤维及三者之间的配比和混炼时间对复合材料导电性能和机械性能的影响,制备出体积电阻率小于1Ω·cm的氟橡胶复合导电材料。     

高密度聚乙烯/石墨导电复合材料的制备及研究

采用高密度聚乙烯(HDPE)为基体材料,石墨为导电填料,通过物理共混法制备其导电复合材料。对不同石墨添加量的导电复合材料力学性能、热性能和导电性能进行测定,分析了石墨对其复合材料性能的影响。结果表明,不同石墨添加量的复合材料均具有良好的力学性能;石墨填料能够同时改善复合材料的导热性能和热稳定性;石墨能够降低HDPE基复合材料的电阻率,改善材料导电性。     

纳米石墨片/炭黑/氯醋树脂复合导电膜的制备及性能研究

以氯醋树脂P(VC-Co-VAc)为基体,采用原位还原萃取分散技术制备了纳米石墨片复合导电膜,通过与炭黑填料的对比,考察了导电填料的几何形状以及两相导电填料之间的协同作用对复合膜导电性能的影响.结果表明:纳米石墨片在基体中分散良好,其复合膜的导电性能明显优于炭黑导电膜;当纳米石墨片和炭黑的体积比为4:6时,二者的协同作用最佳,其导电性明显优于相同含量下的单相填料复合导电膜.     

膨胀石墨/丁腈橡胶复合材料的性能研究

膨胀石墨是一种层状材料,具有优异的导电性和导热性。本文采用机械共混的工艺方法制备了膨胀石墨/丁腈橡胶复合材料,考察了膨胀石墨对丁腈橡胶导电性能和力学性能的影响。实验表明,当加入20份高耐磨炭黑时,丁腈橡胶具有优异的综合力学性能,其最大拉伸强度为12.85 MPa,邵尔A硬度为 60.4 度。采用直接共混的方法制备膨胀石墨/高耐磨炭黑/丁腈橡胶复合材料,并与炭黑/丁腈橡胶复合材料进行比较,研究了材料的力学性能与导电性能。结果表明添加膨胀石墨后可大大的提高炭黑/丁腈橡胶复合材料的导电性能和力学性能。当不含膨胀石墨时,丁腈橡胶复合材料基本不表现出导电性能。     

Tensile properties of carbon filled liquid crystal polymer composites

Electrically and thermally conductive resins can be produced by adding carbon fillers. Mechanical properties such as tensile modulus, ultimate tensile strength, and strain at ultimate tensile strength are vital to the composite performance in fuel cell bipolar plate applications. This research focused on performing compounding runs followed by injection molding and tensile testing of carbon filled Vectra A950RX liquid crystal polymer composites. The four carbon fillers investigated included an electrically conductive carbon black, thermocarb synthetic graphite particles, and two carbon fibers (Fortafil 243 and Panex 30). For each different filler type, resins were produced and tested that contained varying amounts of these single carbon fillers. The carbon fiber samples exhibited superior tensile properties, with a large increase in tensile modulus over the base polymer, and very low drop in the ultimate tensile strength as the filler volume fraction was increased. The strain at the ultimate tensile strength was least affected by the addition of the Panex carbon fiber but was significantly affected by the Fortafil carbon fiber. In general, composites containing synthetic graphite did not perform as well as carbon fiber composites. Carbon black composites exhibited poor tensile properties. POLYM. COMPOS., 29:15–21, 2008. © 2007 Society of Plastics Engineers     

Investigation of the conductivity of asphalt concrete containing conductive fillers

Carbon black, graphite and carbon fibre were employed to design and prepare electrically conductive asphalt mixtures containing single filler or mixed fillers of conductive powder plus carbon fibre. The effects of filler type, filler content and mixed fillers on the resistivity of asphalt concrete were investigated. Experimental results showed that the insulating-conductive percolation transition of the resistivity under the function of filler content appears in the single-filler composites and the percolation threshold is approximately 12%, 10%, and 5% by volume percentage of the binder phase for carbon black, graphite and carbon fibre respectively. The combination function of mixed fillers has appreciable advantages over single powder filler, but no obvious advantages over simple fiber in the conductivity improvement at the same total filler content. But the addition of small amounts of expensive fibers to larger amounts of cheaper CB or graphite can be a cost effective system. Scanning electron microscope images provide insight into the mechanisms of conductivity enhancement for mixed fillers. Conductive filler particles exhibit the short-range contacts or connections in asphalt concrete, whereas carbon fibres exhibit a long-range conductive bridging effect and short-circuit effect because of the high aspect ratio.     

Synergistic effects of carbon fillers in electrically and thermally conductive liquid crystal polymer based resins

Adding conductive carbon fillers to insulating thermoplastic resins increases composite electrical and thermal conductivity. Often, as much of a single type of carbon filler is added to achieve the desired conductivity, while still allowing the material to be molded into a bipolar plate for a fuel cell. In this study, varying amounts of three different carbons (carbon black, synthetic graphite particles, and carbon fiber) were added to Vectra A950RX Liquid Crystal Polymer. The resulting single filler composites were tested for electrical resistivity (1/electrical conductivity) and thermal conductivity. In addition, the effects of single fillers and combinations of two different carbon fillers were studied via a factorial design. The results indicated that for the composites containing only single fillers, synthetic graphite, followed by carbon fiber, cause a statistically significant decrease in composite electrical resistivity. Composites containing only synthetic graphite, followed by carbon black, and then carbon fiber cause a statistically significant increase in thermal conductivity. For the combinations of two different fillers, the composites containing carbon black/synthetic graphite and synthetic graphite/carbon fiber had a statistically significant and positive effect on thermal conductivity. It is possible that thermally conductive pathways are formed that “link” these carbon fillers, which results in increased composite thermal conductivity. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

石墨/炭黑/EPDM复合材料的性能研究

研究石墨/炭黑/EPDM复合材料的物理性能、动态力学性能和导电性能.结果表明:石墨对炭黑填充EP-DM复合材料具有补强作用,并显著提高其导电性能;石墨/炭黑/EPDM复合材料的电导率-压力曲线表现出“山峰”形变化趋势,升高温度或增大石墨用量时该峰向低压力区移动;石墨用量越大,复合材料电导率的温度依赖性越强,石墨粒子滑移...     

Electrical conductivity of carbon‐filled polypropylene‐based resins

Adding conductive carbon fillers to insulating thermoplastic resins increases composite electrical conductivity. Often, as much of a single type of carbon filler is added to achieve the desired conductivity and still allow the material to be molded into a bipolar plate for a fuel cell. In this study, various amounts of three different carbons (carbon black, synthetic graphite particles, and carbon nanotubes) were added to polypropylene resin. The resulting single‐filler composites were tested for electrical resistivity (1/electrical conductivity). The effects of single fillers and combinations of the different carbon fillers were studied via a factorial design. The percolation threshold was 1.4 vol % for the composites containing only carbon black, 2.1 vol % for those containing only carbon nanotubes, and 13 vol % for those containing only synthetic graphite particles. The factorial results indicate that the composites containing only single fillers (synthetic graphite followed closely by carbon nanotubes and then carbon black) caused a statistically significant decrease in composite electrical resistivity. All of the composites containing combinations of different fillers had a statistically significant effect that increased the electrical resistivity. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Synergistic effects of carbon fillers on tensile and flexural properties in liquid‐crystal polymer based resins

One emerging market for thermally and electrically conductive resins is bipolar plates for use in fuel cells. Adding carbon fillers to thermoplastic resins increases the composite thermal and electrical conductivity. These fillers have an effect on the composite tensile and flexural properties, which are also important for bipolar plates. In this study, various amounts of three different types of carbon (carbon black, synthetic graphite particles, and carbon fibers) were added to Vectra A950RX liquid‐crystal polymer. In addition, composites containing combinations of fillers were also investigated via a factorial design. The tensile and flexural properties of the resulting composites were then measured. The objective of this study was to determine the effects and interactions of each filler with respect to the tensile and flexural properties. The addition of carbon black caused the tensile and flexural properties to decrease. Adding synthetic graphite particles caused the tensile and flexural modulus to increase. The addition of carbon fiber caused the tensile and flexural modulus and ultimate flexural strength to increase. In many cases, combining two different fillers caused a statistically significant effect on composite tensile and flexural properties at the 95% confidence level. For example, when 40 wt % synthetic graphite particles and 4 wt % carbon black were combined, the composite ultimate tensile and flexural strength increased more than what would be expected from the individual additive effect of each single filler. It is possible that linkages were formed between the carbon black and synthetic graphite particles that resulted in improved ultimate tensile and flexural strength. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synergistic effect of carbon fillers in electrically conductive nylon 6,6 and polycarbonate based resins

The electrical conductivity of polymeric materials can be increased by the addition of carbon fillers, such as carbon fibers, carbon black, and synthetic graphite. The resulting composites could be used in applications such as electromagnetic and radio frequency interference shielding and electrostatic dissipation. A significant amount of work has been conducted varying the amount of single conductive fillers in a composite material. In contrast, very limited work has been conducted concerning the effect of combinations of various types of conductive fillers. In this study, three different carbon fillers were used: carbon black, synthetic graphite pareticles, and pitch based carbon fiber. Two different polymers were used: nylon 6,6 and polycarbonate. The goal of this project was to determine the effect of each filler and combinations of different fillers on the electrical conductivity of conductive resins. A 2³ factorial design was analyzed to determine the effects of the three different carbon fillers in nylon 6,6 and polycarbonate. The results showed that carbon black caused the largest increase in composite electrical conductivity. The factorial design analysis also showed that combinations of different carbon fillers do have a positive synergistic effect, thereby increasing the composite electrical conductivity.     

Effects of carbon fillers on the thermal conductivity of highly filled liquid‐crystal polymer based resins

The thermal conductivity of insulating polymers can be increased by the addition of conductive fillers. One potential market for these thermally conductive resins is for fuel cell bipolar plates. In this study, various amounts of three different carbon fillers (carbon black, synthetic graphite particles, and carbon fiber) were added to Vectra A950RX liquid crystal polymer. Because the resulting composites were anisotropic, they were tested for both through‐plane and in‐plane thermal conductivities. The effects of single fillers and combinations of the different fillers were studied via a factorial design. Each single filler caused a statistically significant increase in composite through‐plane and in‐plane thermal conductivities at the 95% confidence level, with synthetic graphite causing the largest increase. All of the composites containing combinations of the different fillers caused statistically significant increases in the composite through‐plane and in‐plane thermal conductivities. It is possible that thermally conductive pathways were formed that linked these carbon fillers, which resulted in increased composite thermal conductivity. Composites containing 70, 75, and 80 wt % synthetic graphite and the composite containing all three fillers (2.5 wt % carbon black, 65 wt % synthetic graphite, and 5 wt % carbon fiber) had in‐plane thermal conductivities of 20 W m^?1 K^?1 or higher, which is desirable for bipolar plates. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Synergistic effects of multiple carbon fillers on the rheology of liquid crystal polymer based resins

Adding conductive carbon fillers to insulating thermoplastic resin increases composite electrical and thermal conductivity. Often, as much of a single type of carbon filler is added to achieve the desired conductivity, while still allowing the material to be molded into a bipolar plate for a fuel cell. In this study, varying amounts of three different carbons (carbon black, synthetic graphite particles, and carbon fiber) were added to Vectra A950RX liquid crystal polymer. The rheology of resulting single filler composites was tested. In addition, the rheological properties of composites containing combinations of two different carbon fillers were studied via a factorial design. In all cases, viscosity increased with increasing filler volume fraction for all shear rates. Over the range of shear rates studied, the viscosity followed a shear‐thinning power law model. The factorial design results indicated that each of the single fillers and all of the two filler combinations caused a statistically significant increase in composite viscosity at a shear rate of 1,000 s⁻¹. The composites containing carbon black and synthetic graphite caused the largest increase in viscosity. It is possible that the highly branched, high surface area structure of carbon black ‘links’ with the synthetic graphite particles, which results in increased composite viscosity. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers.     

Effects of carbon fillers on tensile and flexural properties in polypropylene‐based resins

A potential application for conductive resins is in bipolar plates for use in fuel cells. The addition of carbon filler can increase the electrical and thermal conductivities of the polymer matrix but will also have an effect on the tensile and flexural properties, important for bipolar plates. In this research, three different types of carbon (carbon black, synthetic graphite, and carbon nanotubes) were added to polypropylene and the effects of these single fillers on the flexural and tensile properties were measured. All three carbon fillers caused an increase in the tensile and flexural modulus of the composite. The ultimate tensile and flexural strengths decreased with the addition of carbon black and synthetic graphite, but increased for carbon nanotubes/polypropylene composites due to the difference in the aspect ratio of this filler compared to carbon black and synthetic graphite. Finally, it was found that the Nielsen model gave the best prediction of the tensile modulus for the polypropylene based composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010