共查询到19条相似文献,搜索用时 187 毫秒
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通过对棒材热连轧过程的分析,建立了20CrMnTi钢800~1150℃,变形量0~0.8,应变速率0~3 s-1的Hensel-Spittel流变应力模型;利用LARSTRAN/SHAPE有限元软件模拟了20CrMnTi从200 mm×200 mm的方坯经8道次连轧为Φ90 mm圆棒的过程,分析了轧件在圆弧侧壁的圆孔型和直线侧壁的圆孔型下轧制过程中的应力场、应变场、温度场和轧制力及力矩的变化情况。模拟结果表明,轧件圆角部位等效应力、等效应变较大且温度较低,容易出现轧制质量缺陷;圆弧侧壁的圆孔型轧制圆钢时的精度略高于直线侧壁的圆孔型。 相似文献
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棒材同轴复合时芯材与加工工具不接触,其横截面形状及尺寸精度控制难度大,采用方-椭圆孔型轧制时芯材圆度严重超公差。在建立覆材和芯材变形抗力模型的基础上,利用三维弹塑性热力耦合有限元方法对同轴复合棒材热轧变形过程进行数值模拟。分析了轧制孔型、覆材及芯材外形对轧制后芯材变形和形状的影响,用工业试验对模拟计算结果进行验证。结果表明:轧辊孔型设计对芯材不圆度的影响最明显,覆材及芯材外形是次要影响因素。这是因为方-椭圆孔型系统会导致最终轧件在横截面上的非对称等效累积应变分布,以及导致轧后芯材严重不圆。减少K4孔的轧件压下量,增加K3孔轧件压下量,可以改善方-椭圆孔型中轧件变形的对称性,减少芯材不圆度。 相似文献
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无孔型轧制是指在无轧槽(孔型)的轧辊上轧制高宽比较大的轧件,即将常规有轧槽(孔型)的轧辊改为平辊,也称为平辊轧制。 在棒材和线材生产中,孔型轧制是最普遍采用的方法。其主要缺点是轧辊辊身长度的利用率低,在轧辊辊面上仅能加工成数量有限的孔型;其次,为了精确对正上下辊的槽孔,需要轴向调正轧辊;第三,孔型和导卫装置存在不均匀磨损,影响产品及中间半成品质量;第四,轧制不同规格产品要采用不同的孔型和导卫装置,频繁换孔 相似文献
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为轧制料形尺寸准确的圆料、稳定生产,采用变通孔型设计方法对共轭孔型进行优化设计,通过对共轭孔型槽底、侧壁、压力差的变形设计,实现了共轭圆孔型在三辊粗轧机上的应用,轧槽咬钢顺利,成品圆料容易控制,完全满足后续工序的要求,同时减小了轧线的轧制事故,单套轧辊的轧制量可提高60%以上,取得了良好的经济效益。 相似文献
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主要研究圆孔型作为中间孔轧制方坯时的工艺变形特点,通过圆坯在菱形孔以及菱形轧件在后续方孔中变形规律的仿真分析,并对比方坯在菱形孔的变形特征,认为通过合适的轧制压下分配,利用圆孔作为中间孔轧制方坯在工艺上完全可行,完全可以轧制出满足尺寸要求的方坯成品。这种工艺配置不仅可以有效提高多坯型轧制时的孔型共用性,减少轧辊待机量,而且与常规菱方孔型轧制方坯的工艺相比,新工艺在改善成品角部质量,减少轧辊应力集中,减少轧件鱼尾变形量等方面具有明显的效果。 相似文献
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本文比较全面地阐述了在350mm三机架可逆万能实验轧机上开展H型钢轧制技术研究的有关工艺技术问题,如万能粗轧机、轧边机、万能精轧机的轧辊孔型设计;按欧洲万能钢梁标准轧制H80×46mm型钢的轧制规程及轧制的H型钢样品尺寸精度;轧机调整;H形轧件在万能孔型中轧制时腿部宽展的变形研究,并给出了计算腿部宽展的公式;测定并分析了在万能孔型中轧制时的力能参数。 相似文献
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摘要:针对自动轧管机轧制薄壁不锈钢管中出现的严重横向壁厚不均问题,借助于三维有限元分析软件Simufact,对X10CrNiTi18不锈钢管典型规格112mm×4.5mm自动轧管过程进行数值模拟。研究了不同轧辊孔型结构参数、芯棒润滑状态、轧辊孔型磨损及穿孔毛管偏心对自动轧管横向壁厚精度的影响。结果表明:随着芯棒摩擦因数的增大,所轧荒管横向壁厚精度明显恶化;偏心毛管轧制所轧荒管依旧偏心,延伸轧制对穿孔毛管偏心壁厚纠偏能力有限;磨损的孔型修模后,采用负芯补轧制较增大芯棒直径轧制所轧荒管横向壁厚不均度增大;采用三段式圆弧孔型,所轧荒管横向平均壁厚更接近目标壁厚,横向壁厚不均度由原孔型的13.55%下降到9.94%,横向壁厚精度明显改善。 相似文献
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In view of serious uneven transverse wall thickness of thin walled stainless steel tube rolled by automatic plug mill,the automatic tube rolling process of X10CrNiTi18 stainless steel tubes with typical specification of 112mm×4.5mm was numerically simulated by using 3D finite element analysis software Simufact. The influence of different roll pass structure parameters, different mandrel lubrication state, roll pass wear and eccentricity of pierced shell on transverse wall thickness accuracy of automatic rolling tube was analyzed. The results show that as the friction coefficient of the mandrel increases, the accuracy of transverse wall thickness of the rolled tube deteriorates obviously. The hollow tube rolled by eccentric pierced shell is still eccentric, and it shows that the elongation rolling has a limited ability to correct the eccentric wall thickness of the pierced shell. With repaired the worn pass, the unevenness of the transverse wall thickness of the rolled tube increases using the negative mandrel compensation rolling compared with the increase of mandrel diameter. The average transverse wall thickness of the rolled tube is closer to the target wall thickness by using three section arc groove, and the transverse wall thickness unevenness decreases from 13.55% of the original groove to 9.94%, and the transverse wall thickness accuracy is obviously improved. 相似文献
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Conny Eriksson 《国际钢铁研究》2004,75(12):818-828
Surface defects in wire rod and bar rolling are common and well‐known to mill people. Nowadays, surface defects are not accepted on high‐alloyed steel wire rods. The steel making, casting and rolling processes give rise to defects. Also, the final handling of the wire and bar can destroy the surface. In this work, artificial V‐shaped cracks in the longitudinal direction were investigated for different reduction series. The false round‐oval series are known as a series for high quality steels and are usually better than square–oval series. Experiments confirmed that in the false round‐oval sequences a surface crack in the groove bottom may open up during rolling at the same time as its depth is reduced, which is a beneficial situation. Surface cracks found at 45° to the rolling direction, at groove “corners” and on free surfaces will be closed or reduced in depth. The closing of cracks is detrimental since the cracks usually hide rolled‐in oxides beneath the bar surface. The experiments showed that for the subsequent oval–false round sequence the visible crack at the groove bottom will be closed and become shallower. The cracks at 45° and on the free sides will also be closed, but deeper causing a serious surface defect. An FE‐analysis was carried out, explaining the experimental results. Flat oval grooves are better than round ovals and false rounds are superior to square for opening and decreasing the depth of a longitudinal crack. It is difficult to eliminate a surface defect constituting a closed crack. 相似文献
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针对高强钢、超高强钢的轧制生产需求,通过合金成分设计和制造工艺开发,研制出轧制高强钢用新型冷轧工作辊,工作层的耐磨性能以及辊体的强韧性得到显著改善。现场使用结果表明:单周期平均轧制吨位提高了约40%,单次下机磨削量降低了约7%,使用性能优于进口的同类型冷轧工作辊。新型冷轧工作辊适用于汽车用高强钢的轧制生产,硅钢、不锈钢及其他难轧板材等也有广泛的应用前景。 相似文献
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轧辊槽面状况直接影响高速线材盘条表面质量,对粗中轧不同机架轧辊孔型磨损进行了大量测量,结果显示,无论是椭圆孔型还是圆孔型,孔型磨损都呈现极大不均匀性,槽底磨损量最大;沿轧制方向,磨损量逐渐增加,且椭圆孔型磨损量增加幅度高于圆孔型;单机架磨损量随吨位呈正相关关系。这些基本规律,有助于轧机操作人员适时地进行辊缝调整,更容易地控制料形。 相似文献
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《钢铁冶炼》2013,40(6):459-468
AbstractAn approximate model is presented in which the equation for computing roll force in an oval-round (or round-oval) pass rolling sequence has been formulated with a new approach. The fundamental idea considered is to introduce the concept of a weak plane strain condition which gives a two-dimensional approximation of the three-dimensional deformation problem in rod or bar rolling. The generality and robustness of the model have been examined by conducting a two-pass low speed bar rolling experiment and a four-pass continuous high speed rod rolling test with various rolling temperatures, roll gaps (pass height), rolling speeds, and steel grades. The predicted roll forces were in good agreement with those experimentally measured, although the prediction was less good when the roll gap (pass height) varied. The proposed model was very fruitful in solving the three-dimensional deformation problem in rod or bar rolling. 相似文献