Steam-assisted crystallization of TPA+-exchanged MCM-41 type mesoporous materials with thick pore walls

Hierarchical MCM-41/MFI composites were synthesized through ion-exchange of as-made MCM-41 type mesoporous materials with tetrapropylammonium bromide and subsequent steam-assisted recrystallization. The obtained samples were characterized by powder X-ray diffraction (XRD), UV–vis diffuse reflectance spectroscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM), thermogravimetric analysis, FT-IR, ¹H–¹³C CP/MAS and nitrogen adsorption–desorption. The XRD patterns show that the MCM-41/MFI composite possesses both ordered MCM-41 phase and zeolite MFI phase. SEM and TEM images indicate that the recrystallized materials retained the mesoporous characteristics and the morphology of as-made mesoporous materials without the formation of bulky zeolite, quite different from the mechanical mixture of MCM-41 and MFI structured zeolite. Among others, lower recrystallization temperature and the introduction of the titanium to the parent materials are beneficial to preserve the mesoporous structure during the recrystallization process.     

SiC-dopped MCM-41 materials with enhanced thermal and hydrothermal stabilities

SiC-dopped MCM-41 mesoporous materials were synthesized by the in situ hydrothermal synthesis, in which a small amount of SiC was added in the precursor solvent of molecular sieve before the hydrothermal treatment. The materials were characterized by X-ray diffraction, transmission electron microscopy, X-ray photoelectron spectroscopy, N₂ physical adsorption and thermogravimetric analysis, respectively. The results show that the thermal and hydrothermal stabilities of MCM-41 materials can be improved obviously by incorporating a small amount of SiC. The structure collapse temperature of SiC-dopped MCM-41 materials is 100 °C higher than that of pure MCM-41 according to the differential scanning calorimetry analysis. Hydrothermal treatment experiments also show that the pure MCM-41 will losses it's ordered mesoporous structure in boiling water for 24 h while the SiC-dopped MCM-41 materials still keep partial porous structure.     

H<Subscript>3</Subscript>PW<Subscript>12</Subscript>O<Subscript>40</Subscript> supported on mesoporous MCM-41 and Al–MCM-41 materials: preparation and characterisation

MCM-41 and Al–MCM-41 has been synthesized using cetyl-trimethylammonium bromide (CTAB) surfactant as template and adding the silica precursor to aqueous solutions containing CTAB. The obtained solids were calcined at 600 °C for 4 h. HPW heteropolyacid supported on the mesoporous were prepared using the incipient wetness method. The characterization of materials was performed by X-ray diffraction, Transmission Electron Microscopy, N₂ adsorption, ²⁹Si Cross Polarization–Magic Angle Spinning and ²⁷Al MAS NMR. Results showed that the hexagonal structure is obtained in both cases. The Aluminium species are located inside an extra-framework. The impregnation reduces the surface area of the mesoporous materials especially of the Al–MCM-41 suggesting a participation of aluminium during the impregnation. HPW is well dispersed in the mesoporous materials and is located inside the pores interacting with the silanol group of the pores wall. ²⁷Al MAS NMR measurements have showed that the impregnation causes the removal of the non-framework aluminium.     

New mesoporous silica/carbon composites by in situ transformation of silica template in carbon/silica nanocomposite

Hard template-based fabrication of mesoporous carbon unavoidably goes through the removal process of the template to generate template-free carbon replica, including troublesome disposal of template waste often accompanied by toxic etchant, which not only increases the fabrication cost of materials but also raises serious environmental concerns. As a novel strategy to overcome such problem, a direct in situ synthesis approach using silica waste in carbon/silica nanocomposite as a silica source and cetyltrimethylammonium bromide as a porogen under basic condition is reported in this study for the generation of a new composite composed of mesoporous MCM-41 silica and hollow carbon capsule. The resultant MCM-41/carbon capsule composite offers a 3-D interconnected multimodal pore system, which discloses a wide pore range of ordered uniform mesopores (ca 2.3?nm) resulting from MCM-41 silica and disordered uniform mesopores (ca 3.8?nm) and macropores (ca 300?nm) from hollow mesoporous carbon, respectively. The composite has a high specific surface area (ca 909?m²/g) and large pore volume (ca 0.73?cm³/g). The in situ transformation approach of silica waste into valuable mesoporous silica is considered as a promising scalable route for efficient new multi-functional composites useful for a wide range of applications such as adsorption of volatile organic compounds and radioactive wastes produced in a nuclear facility.     

Mesoporous Ti-MCM-41 materials as photodegradation catalysts of 2,4,6-trichlorophenol in water

Titanium-modified MCM-41 type mesoporous silica materials were prepared by hydrothermal [Ti-MCM-41(HT)], sol–gel [Ti-MCM-41(SG)] and post-synthesis impregnation [TiO₂/MCM-41] methods. The materials were characterized and tested as photocatalysts in the oxidative degradation reaction of 2,4,6-trichlorophenol (2,4,6-TCP) in water. The catalysts showed high initial activity. The produced acetate and chloride ions were found to inhibit the degradation reaction. The Ti-MCM-41(HT) sample showed higher overall activity than the Ti-MCM-41(SG) catalyst. One of the probable reasons for this is the difference in the distribution of the active sites that determines the rates of electron (e⁻)–hole (h⁺) recombination within the photoactive species. The HT preparation was found to contain silica-bound titania in higher dispersion, while the SG preparation contained also polymerized species with Ti–O–Ti bonds.     

Synthesis of mesoporous silica materials (MCM-41) from iron ore tailings

Highly ordered mesoporous materials were successfully synthesized by using the iron ore tailings as the silica source and n-hexadecyltrimethyl ammonium bromide as the template. The samples were detail characterized by powder X-ray diffraction, scanning electron microscope, high-resolution transmission electron microscopy and N₂ physisorption. The as-synthesized materials had high surface area of 527 m² g⁻¹ and the mean pore diameter of 2.65 nm with a well-ordered two-dimensional hexagonal structure. It is feasible to prepare mesoporous MCM-41 materials using the iron ore tailings as precursor.     

Silica materials recovered from photonic industrial waste powder: its extraction, modification, characterization and application

This study explored the possibility of recovering waste powder from photonic industry into two useful resources, sodium fluoride (NaF) and the silica precursor solution. An alkali fusion process was utilized to effectively separate silicate supernatant and the sediment. The obtained sediment contains purified NaF (>90%), which provides further reuse possibility since NaF is widely applied in chemical industry. The supernatant is a valuable silicate source for synthesizing mesoporous silica material such as MCM-41. The MCM-41 produced from the photonic waste powder (PWP), namely MCM-41(PWP), possessed high specific surface areas (1082 m²/g), narrow pore size distributions (2.95 nm) and large pore volumes (0.99 cm³/g). The amine-modified MCM-41(PWP) was further applied as an adsorbent for the capture of CO₂ greenhouse gas. Breakthrough experiments demonstrated that the tetraethylenepentamine (TEPA) functionalized MCM-41(PWP) exhibited an adsorption capacity (82 mg CO₂/g adsorbent) of only slightly less than that of the TEPA/MCM-41 manufactured from pure chemical (97 mg CO₂/g adsorbent), and its capacity is higher than that of TEPA/ZSM-5 zeolite (43 mg CO₂/g adsorbent). The results revealed both the high potential of resource recovery from the photonic solid waste and the cost-effective application of waste-derived mesoporous adsorbent for environmental protection.     

Functionalization of mesoporous MCM-41 for the delivery of curcumin as an anti-inflammatory therapy

In this study, mesoporous silica nanoparticles (MSNs) composed of MCM-41 were synthesized and modified with amine groups (i.e., NH₂) to form NH_2/MCM-41, which was loaded with curcumin (CUR) to form CUR@NH₂/MCM-41 to create an efficient carriers in drug delivery systems (DDSs). The three samples (i.e., pure MCM-41, NH₂/MCM-41, and CUR@NH₂/MCM-41) were characterized using X-ray diffraction (XRD), Brunauer-Emmett-Teller (BET) surface area, Fourier-transform infrared spectroscopy (FT-IR), scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), transition electron microscopy (TEM), and a thermogravimetric analyzer (TGA). The study investigated the effect of the carrier dose, CUR concentration, pH, and contact time on the drug loading efficiency (DLE%) by adsorption. The best DLE% for MCM-41 and NH₂/MCM-41 was found to be 15.78 and 80%, respectively. This data demonstrated that the Langmuir isotherm had a greater correlation coefficient (R²) of 0.9840 for MCM-41 and 0.9666 for NH₂/MCM-41 than the Freundlich and Temkin isotherm models. A pseudo-second-order kinetic model seems to fit well with R² = 0.9741 for MCM-41 and R² = 0.9977 for NH₂/MCM-41. A phosphate buffer solution (PBS) with a pH of 7.4 was utilized to study CUR release behavior. As a result, the full release after 72 h was found to have a maximum of 74.1% and 29.95% for pure MCM-41 and NH₂/MCM-41, respectively. The first-order, Weibull, Hixson-Crowell, Korsmeyer-Peppas, and Higuchi kinetic release models were applied to releasing CUR from CUR@MCM-41 and CUR@NH₂/MCM-41. The Weibull kinetic model fit well, with R² = 0.944 and 0.96912 for pure MCM-41 and NH₂/MCM-41, respectively.     

Synthesis, characterization, and evaluation of lubrication properties of composites of ordered mesoporous carbons and luminescent CePO4:Tb nanocrystals

Having new potential applications in forging processes in mind, composites of an ordered mesoporous carbon and luminescent metal phosphate nanocrystals were synthesized for the first time. Three kinds of CMK-3/CePO₄:Tb nanocomposites were prepared by treating a mesoporous CMK-3 host with different lanthanide phosphate precursor solutions. Characterization of the obtained nanocomposites by small-angle X-ray scattering, wide-angle X-ray diffraction, transmission electron microscopy, thermogravimetry, and nitrogen physisorption analysis showed that in two cases, the nanocrystals (ca. 2–3 nm in size) were located inside the mesopores, whereas in the third case the nanocystals (ca. 6 nm in size) merely adhered to the outer surfaces of the carbon particles. The CMK-3 and the two nanocomposites had ordered hexagonal structures (space group p6mm); all the materials possessed amorphous carbon walls. After combustion of the nanocomposites, the residues upon excitation with UV light exhibited the typical green luminescence of Tb³⁺. A preliminary evaluation of the lubrication properties of the CMK-3 and one nanocomposite material was performed. The friction factors determined by means of ring upsetting tests revealed that the carbon materials were able to lower frictional forces although they were 3–4 times less efficient than a commercial graphite-based reference lubricant.     

Synthesis and characterization of CuO containing mesoporous silica spheres

A new series of mesoporous silica spheres containing nanodispersed copper oxides were synthesized in H₂O/EtOH/ammonia solution at room temperature. The mesoporous structures were characterised using X-ray powder diffraction and N₂ adsorption-desorption techniques. Scanning electron micrograph and transmission electron micrograph revealed that the MCM-41 particles have spherical morphologies. The DTA curve of pure MCM-41 exhibited a sharp single exothermic peak between 290°C and 340°C, while a broad peak with several shoulders in the temperature range between 180°C and 380°C was observed for Cu-MCM-41, indicating the possible complexation of Cu²⁺ with surfactants adhering to the inner surfaces of the mesopores. Electron paramagnetic resonance spectra of uncalcined samples revealed that Cu²⁺ ions are in an octahedral or distorted octahedral coordination with nitrogen ligands of the surfactant while in the calcined samples they are coordinated with oxygen of the MCM-41 framework. The redox properties of samples were examined by a temperature-programmed reduction and N₂O passivation method. The results indicate that CuO with increasing particle size could be formed in the mesoporous materials with increasing Cu contents, and this decreased the reducibility of the resulting CuO.     

Compatibilizing effect of mesoporous fillers on the mechanical properties and morphology of polypropylene and polystyrene blend

Polypropylene(PP)/Polystyrene(PS) (PP/PS = 80/20) blend with different types of fillers were prepared by using melt method. Four different types of fillers, namely mesoporous MCM-41 (without template), nano-SiO₂, Polymethylmethacrylate (PMMA)/MCM-41 and PMMA/SiO₂ were considered. For PMMA/MCM-41 filler, the synthesis of the filler consisting of entrapped strand of PMMA within the pores of mesoporous MCM-41 (without template) was described. The mechanical properties of the blend determined as the nano-fillers contents and the different types of blend were found to vary with the different interface between fillers and the matrix. SEM revealed a good interaction between the matrix phases and PMMA/MCM-41 or MCM-41 (without template). The decreased T_g of PS implied that the good adhesion between PP and PS blend was obtained by adding PMMA/MCM-41 nano-filler.     

Comparative study on the structural and catalytic properties of mesoporous hexagonal silica anchored with H3PW12O40: Green synthesis of benzoic acid from benzaldehyde

Mesoporous silica anchored with 25 wt.% 12-tungstophosphoric acid (H₃PW₁₂O₄₀, HPW) were comparatively characterized on their structures and catalytic activities for benzaldehyde oxidation with H₂O₂. The results revealed that the mesoporous materials retained the typical hexagonal mesopores for the supports of HPW. It was found that HPW exhibited higher dispersion within MCM-41 than those within SBA-15 and other mesoporous molecular sieves. Moreover, the as-prepared materials were found to be the efficient catalysts for the green synthesis of benzoic acid. In particular, HPW/MCM-41 exhibited the best catalytic properties due to its suitable textural and structural characteristics.     

Ultrasonic-assisted synthesis and magnetic studies of iron oxide/MCM-41 nanocomposite

Iron oxide nanoparticles were stabilized within the pores of mesoporous silica MCM-41 amino-functionalized by a sonochemical method. Formation of iron oxide nanoparticles inside the mesoporous channels of amino-functionalized MCM-41 was realized by wet impregnation using iron nitrate, followed by calcinations at 550 °C in air. The effect of functionalization level on structural and magnetic properties of obtained nanocomposites was studied. The resulting materials were characterized by powder X-ray diffraction (XRD), high-resolution transmission electron microscopy and selected area electron diffraction (HRTEM and SAED), vibrating sample and superconducting quantum interface magnetometers (VSM and SQUID) and nitrogen adsorption–desorption isotherms measurements. The HRTEM images reveal that the most of the iron oxide nanoparticles were dispersed inside the mesopores of silica matrix and the pore diameter of the amino-functionalized MCM-41 matrix dictates the particle size of iron oxide nanoparticles. The obtained material possesses mesoporous structure and interesting magnetic properties. Saturation magnetization value of magnetic iron oxide nanopatricles stabilized in MCM-41 amino-functionalized by in situ sonochemical synthesis was 1.84 emu g⁻¹. An important finding is that obtained magnetic nanocomposite materials exhibit enhanced magnetic properties than those of iron oxide/MCM-41 nanocomposite obtained by conventional method. The described method is providing a rather short preparation time and a narrow size distribution of iron oxide nanoparticles.     

Synthesis of 3-dimensional mesoporous silica using a di-block copolymer template

Exploring polymeric surfactants as templates for synthesizing ordered mesoporous silicas has become increasingly important for both academic interests and industrial applications. In this work, we employed C₁₆EO₄₀, a di-block copolymer polyethylene-poly(ethylene oxide), as template in an attempt to synthesize a modified 3-dimensional wormhole mesoporous silicas (WMS-39). In addition, various synthesizing conditions were investigated, including pre-hydrolysis time of TEOS, reaction temperatures and the ratios of TEOS to template. The products were characterized using powder XRD, TEM, ²⁹Si MAS NMR and nitrogen adsorption measurements. The characteristics of as-synthesized mesoporous silica were compared with SBA-15, a highly ordered mesoporous silica, prepared using non-ionic tri-block copolymers of poly(ethylene oxide)–poly(propylene oxide)–poly(ethylene oxide) as templates. The WMS-39 materials have a BET surface area of 600–970 m²/g and narrowly distributed pore diameter around 3.9 nm. The morphology of WMS-39 was found to be wormhole framework as indicated in TEM diagrams. Thermal transformation of the as-synthesized mesoporous materials were carefully analyzed with TGA/DTA. Findings obtained from this work enable us to propose a modified assembly mechanism of mesoporous silicas.     

Characterization of Zr-based MCM-41 mesoporous molecular sieves obtained by microwave irradiation or hydrothermal method

Zr-based MCM-41 mesoporous molecular sieves (ZrMCM-41) were successfully synthesized by microwave irradiation method and hydrothermal method, respectively. The obtained samples were characterized by XRD, TEM, FT-IR and N₂ physical adsorption. The results show that the samples synthesized by the two different methods both possess typical hexagonal mesoporous structure of MCM-41 and high specific surface areas (over 800 m²/g). After calcination at 750°C for 3 h or hydrothermal treatment at 100°C for 6 days, the mesoporous structure of the samples still retained, however, the mesoporous ordering is poor. Under the comparable conditions, the reaction time required in the synthesis of ZrMCM-41 by microwave irradiation method was greatly reduced, and microwave irradiation method is eco-friendly and is easy to operate.     

Preparation of high nickel-containing MCM-41-type mesoporous silica via a modified direct synthesis method

A method with modifying tetraethyl orthosilicate (TEOS) with nickel species has been developed for the synthesis of mesoporous silica with high nickel content (11.8 wt.% of Ni or even higher). With the method, MCM-41-type materials were obtained with high BET surface area reaching 868 m²/g and pore volume up to 0.73 cm³/g. The materials were characterized by means of X-ray powder diffraction, transmission electron microscopy, energy dispersive X-ray spectroscopy, N₂ adsorption, Fourier transform infrared and X-ray photoelectron spectroscopy. Nickel species were incorporated into the silica frameworks. The mesostructures still remain after activation using H₂ at 773 K.     

One-pot synthesis of ordered mesoporous carbon–silica nanocomposites templated by mixed amphiphilic block copolymers

Mixed amphiphilic block copolymers of poly(ethylene oxide)-poly(propylene oxide)-poly(ethylene oxide) (PEO–PPO–PEO) and polydimethylsiloxane-poly(ethylene oxide) (PDMS–PEO) have been successfully used as co-templates to prepare ordered mesoporous polymer–silica and carbon–silica nanocomposites by using phenolic resol polymer as a carbon precursor via the strategy of evaporation-induced self-assembly (EISA). The ordered mesoporous materials of 2-D hexagonal (p6m) mesostructures have been achieved, as confirmed by small-angle X-ray scattering (SAXS), transmission electron microscopy (TEM), and nitrogen-sorption measurements. Experiments show that using PDMS–PEO as co-template can enlarge the pore sizes and reduce the framework shrinkage of the materials without evident effect on the specific surface areas. Ordered mesoporous carbons can then be obtained with large pore sizes of 6.7 nm, pore volumes of 0.52 cm³/g, and high surface areas of 578 m²/g. The mixed micelles formed between the hydrophobic PDMS groups and the PPO chains of the F127 molecules should be responsible for the variation of the pore sizes of the resulting mesoporous materials. Through the study of characteristics of mesoporous carbon and mesoporous silica derived from mother carbon–silica nanocomposites, we think mesoporous carbon–silica nanocomposites with the silica-coating mesostructure can be formed after the pyrolysis of the PDMS–PEO diblock copolymer during surfactant removal process. Such method can be thought as the combination of surfactant removal and silica incorporation into one-step. This simple one-pot route provides a pathway for large-scale convenient synthesis of ordered mesostructured nanocomposite materials.     

Amine-impregnated MCM-41 in post-combustion CO2 capture: Synthesis,characterization, isotherm modelling

In this study, a composite mesoporous silica material MCM-41 (Mobil composite matter) is impregnated with monoethanolamine (MEA) as primary linear amine, benzylamine (BZA) as primary cyclic amine and N-(2-aminoethyl) ethanolamine (AEEA) as secondary diamine and the effects of amine loading, amine type, CO₂ partial pressure and adsorption temperatures on the CO₂ adsorption are investigated. The CO₂ adsorption performances of MCM-41 and amine impregnated MCM-41 samples are studied up to 1 bar of CO₂ partial pressure and the temperature range of 25–60 °C. The amine loadings (% impregnation) are optimized for maximum CO₂ uptake. The materials are characterised using N₂ adsorption/desorption isotherm, Fourier Transform Infrared (FT-IR) Spectroscopy, Thermogravimetric (TGA) and Elemental (CHNS) analysis. The materials have shown good structural and thermal stability. The MCM-41-40%AEEA, MCM-41-40%BZA and MCM-41-50%MEA samples are exhibited the CO₂ adsorption capacity of 2.34 mmol/g (102.98 mg/g), 0.908 mmol/g (39.96 mg/g) and 1.47 mmol/g (64.69 mg/g) respectively. The CO₂ uptake of MCM-41-40%AEEA is 3.5 times higher than that of in MCM-41 (0.68 mmol/g) and it is also the highest reported value as di-amine impregnated MCM-41. The results indicated that the adsorption capacities of the materials (MCM-41 and MCM-41-40%AEEA) are decreased with an increase of adsorption temperature in the range of 25–60 °C. The Freundlich, Langmuir, Sips and Toth isotherm models are used to correlate and predict experimental CO₂ adsorption data. The Sips and Toth isotherm models are found to be better fitted with the experimental data. The isosteric heat of adsorption of MCM-41 and MCM-41-40%AEEA samples are also calculated from Van’t Hoff plot using iSorbHP-win instrumental analysis software in the experimental temperature range.     

Direct synthesis of Cr-MCM-48-like large pore mesoporous silica

Chromium-substituted MCM-48-like large pore mesoporous silica with average pore size up to 10 nm was directly synthesized by using P123 (EO₂₀PO₇₀EO₂₀) as a template, n-butanol as an assistant, and chromic nitrate nonahydrate as a chromium source. The Cr species was doped by simply adjusting the pH of the synthesis system with ammonia from strong acid to nearly neutral after crystallization for 24 h. The Si/Cr ratios in the initial gel ranged from 10 to 80, and the actual weight percentage of Cr was analyzed by ICP. XRD pattern, high-resolution TEM, and N₂ adsorption–desorption isotherm were employed to investigate the pore structure properties of these materials. The results showed that all the samples had Ia3d cubic structure and the pore channels were highly ordered. UV–vis, wide-angle XRD, and ESR spectra revealed that at lower Cr content (Si/Cr > 30), only Cr (VI) and Cr(V) species existed in the mesoporous framework, and at higher Cr content, Cr (III) species appeared.     

Hollow MCM-41 microspheres derived from P(St-MMA)/MCM-41 core/shell composite particles

In soap-free latex media, poly(styrene-methyl methacrylate)/MCM-41 core/shell composite microspheres have been fabricated by adding silicate source in batches. In this process, silicate species and the surfactant micelles were self-assembled into 2-dimensional hexagonal arrangement on the surface of P(St-MMA) microspheres. Hollow MCM-41 microspheres were obtained via removing polymer core by solvent. XRD, TEM, IR and N₂ adsorption-desorption analysis were applied to characterize products. The results showed that average diameter and wall thickness of hollow MCM-41 microspheres is about 240 nm and 20 nm, respectively. Results of N₂ adsorption-desorption indicate that hollow MCM-41 microspheres possess a highly ordered mesoporous structure and a narrow pore distribution with a mean value of 2.34 nm.