Biomimetic electro-active polymer based on sulfonated poly (styrene-b-ethylene-co-butylene-b-styrene)

Based on the sulfonated poly (styrene-b-ethylene-co-butylene-b-styrene) ionic membrane, a novel electro-active polymer, which can be used as sensors and actuators, was developed through the electroless plating procedure. The surface and cross-sectional morphologies of the SSEBS actuator were disclosed by using scanning electron microscope and transmission electron microscopy. The electromechanical results of the SSEBS actuators show high-speed bending actuation under constant voltages and also give excellent harmonic responses under sinusoidal excitation. In the voltage-current test, the electrical current is almost synchronous with the applied voltages, while the mechanical displacement shows high phase shift from the voltage signals. The SSEBS-based ionic polymer-metal composite can be a promising smart material and may possibly be used to implement biomimetic motion.     

Novel nanocomposite actuator based on sulfonated poly(styrene-b-ethylene-co-butylene-b-styrene) polymer

Ionic polymer metal composite (IPMC) actuators were developed with multi-walled carbon nanotubes (MWNT) and sulfonated poly(styrene-b-ethylene-co-butylene-b-styrene) (SSEBS) ionic polymers. MWNT with the diameter of 10 approximately 15 nm and length of 10 approximately 20 microm was used to enhance the mechanical and electrical performances of IPMC actuators. Ultrasonic treatment and high speed mixing were employed to disperse MWNTs homogeneously in SSEBS solution. The electroless plating method was used to make electrodes on the both side of the composite membrane. Scanning electron microscope (SEM) and transmission electron microscope (TEM) images were taken to characterize the surface and micro-structures of the composite actuators. In this study, novel nano-composite actuators were fabricated with different weight ratio of the MWNT 0.5%, 1.5% and the bending actuation performance and electrical power consumptions were investigated.     

Superfast-response and ultrahigh-power-density electromechanical actuators based on hierarchal carbon nanotube electrodes and chitosan

Here we report a novel single-walled carbon nanotube (SWNT) based bimorph electromechanical actuator, which consists of unique as-grown SWNT films as double electrode layers separated by a chitosan electrolyte layer consisting of an ionic liquid. By taking advantage of the special hierarchical structure and the outstanding electrical and mechanical properties of the SWNT film electrodes, our actuators show orders-of-magnitude improvements in many aspects compared to previous ionic electroactive polymer (i-EAP) actuators, including superfast response (19 ms), quite wide available frequency range (dozens to hundreds of Hz), incredible large stress generating rate (1080 MPa/s), and ultrahigh mechanical output power density (244 W/kg). These remarkable achievements together with their facile fabrication, low driving voltage, flexibility, and long durability enable the SWNT-based actuators many applications such as artificial muscles for biomimetic flying insects or robots and flexible deployable reflectors.     

直升机结构响应主动控制作动器优化设计研究

采用子结构综合法建立考虑作动器动特性与其相互影响的直升机机身／多作动器耦合系统频域数学模型，研究了直升机结构响应主动控制中采用作动器位置序号进行编码的遗传算法对多作动器位置进行优选，以及与电磁式惯性型作动器参数优化的综合优化问题，进行了结构响应主动控制试验研究，验证了多作动器减振的有效性和所提出的作动器位置优选方法的正确性。     

Carbon Nanotube and Graphene‐based Bioinspired Electrochemical Actuators

Bio‐inspired actuation materials, also called artificial muscles, have attracted great attention in recent decades for their potential application in intelligent robots, biomedical devices, and micro‐electro‐mechanical systems. Among them, ionic polymer metal composite (IPMC) actuator has been intensively studied for their impressive high‐strain under low voltage stimulation and air‐working capability. A typical IPMC actuator is composed of one ion‐conductive electrolyte membrane laminated by two electron‐conductive metal electrode membranes, which can bend back and forth due to the electrode expansion and contraction induced by ion motion under alternating applied voltage. As its actuation performance is mainly dominated by electrochemical and electromechanical process of the electrode layer, the electrode material and structure become to be more crucial to higher performance. The recent discovery of one dimensional carbon nanotube and two dimensional graphene has created a revolution in functional nanomaterials. Their unique structures render them intriguing electrical and mechanical properties, which makes them ideal flexible electrode materials for IPMC actuators in stead of conventional metal electrodes. Currently although the detailed effect caused by those carbon nanomaterial electrodes is not very clear, the presented outstanding actuation performance gives us tremendous motivation to meet the challenge in understanding the mechanism and thus developing more advanced actuator materials. Therefore, in this review IPMC actuators prepared with different kinds of carbon nanomaterials based electrodes or electrolytes are addressed. Key parameters which may generate important influence on actuation process are discussed in order to shed light on possible future research and application of the novel carbon nanomateials based bio‐inspired electrochemical actuators.     

Fabrication and experimental characterization of d31 telescopic piezoelectric actuators

A popular and useful piezoelectric actuator is the stack. Unfortunately with this type of actuation architecture the long lengths normally required to obtain necessary displacements can pose packaging and buckling problems. To overcome these limitations, a new architecture for piezoelectric actuators has been developed called telescopic. The basic design consists of concentric shells interconnected by end-caps which alternate in placement between the two axial ends of the shells. This leads to a linear displacement amplification at the cost of force; yet the force remains at the same magnitude as a stack and significantly higher than bender type architectures. This paper describes the fabrication and experimental characterization of three different telescopic prototypes. The actuator prototypes discussed in this paper mark a definitive step forward in fabrication techniques for complex piezoceramic structures. Materials Systems, Inc. has adapted injection molding for the fabrication of net shape piezoceramic actuators. Injection molding provides several advantages over conventional fabrication techniques, including: high production rate, uniform part dimensions, uniform piezoelectric properties, and reduced fabrication and assembly costs. Acrylate polymerization, developed at the University of Michigan, is similar to gelcasting, but uses a nonaqueous slurry which facilitates the production of large, tall, complex components such as the telescopic actuator, and is ideal for the rapid manufacture of unique or small batch structures. To demonstrate these fabrication processes a five tube telescopic actuator was injection molded along with a very tall three tube actuator that was cast using the acrylate polymerization method. As a benchmark, a third actuator was built from off-the-shelf tubes that were joined with aluminum end-caps. Each prototype's free deflection behavior was experimentally characterized and the results of the testing are presented within this paper.     

Novel piezoelectric ceramics and composites for sensor and actuator applications

 Novel piezoelectric ceramic, and ceramic /polymer composite structures were fabricated by solid freeform fabrication (SFF) for sensor and actuator applications. SFF techniques including: Fused Deposition of Ceramics (FDC), and Sanders Prototyping (SP) were utilized to fabricate a variety of complex structures directly from a computer aided design (CAD) file. Many novel and complex composite structures including volume fraction gradients (VFG), staggered rods, radial and curved composites, and actuator designs such as tubes, spirals and telescoping were made using the flexibility provided by the above processes. Radial composites with various connectivities in the radial direction were made for towed array applications. VFG’s were incorporated into some of these designs, with the ceramic content decreasing from the center towards the edges. Many new designs are also being used to manufacture high authority actuators utilizing the FDC technique. The telescoping actuation of the device is the summation of actuation of all individual tubes making of the actuator, therefore, increasing the number of the tubes which are the driving component of the actuator will further enhance the displacement. The design, fabrication and electromechanical properties of these sensor and actuator structures are discussed in this paper. Received: 2 November 1998 / Reviewed and accepted: 2 November 1998     

Strategies for the fabrication of porous platinum electrodes

Porous platinum is of high technological importance due to its various applications in fuel cells, sensors, stimulation electrodes, mechanical actuators and catalysis in general. Based on a discussion of the general principles behind the reduction of platinum salts and corresponding deposition processes this article discusses techniques available for platinum electrode fabrication. The numerous, different strategies available to fabricate platinum electrodes are reviewed and discussed in the context of their tuning parameters, strengths and weaknesses. These strategies comprise bottom-up approaches as well as top-down approaches. In bottom-up approaches nanoparticles are synthesized in a fi rst step by chemical, photochemical or sonochemical means followed by an electrode formation step by e.g. thin fi lm technology or network formation to create a contiguous and conducting solid electrode structure. In top-down approaches fabrication starts with an already conductive electrode substrate. Corresponding strategies enable the fabrication of substrate-based electrodes by e.g. electrodeposition or the fabrication of self-supporting electrodes by dealloying. As a further top-down strategy, this review describes methods to decorate porous metals other than platinum with a surface layer of platinum. This way, fabrication methods not performable with platinum can be applied to the fabrication of platinum electrodes with the special benefit of low platinum consumption.     

Ag型IPMC柔性驱动器的制备及性能

为了降低成本并改善材料性能,采用银替代铂制备IPMC电极。基于渗透还原工艺采用化学沉积方法制备了Pt基、Pt-Ag基和Ag基三种IPMC柔性驱动器试件。对试件的SEM和XRD分析结果表明本文提供的方法可以有效地将电极金属沉积在基膜中,且呈梯度分布;对样件的致动效果以及表面电阻特性测试结果表明Ag基IPMC驱动器具有最好的致动变形能力和最低的表面电阻。在相同尺寸与约束条件下,Ag基IPMC在1.5V时产生90°变形,Pt型与Pt-Ag型IPMC分别在3V和4V驱动电压下产生60°变形。     

Enhanced electromechanical performance of carbon nano-fiber reinforced sulfonated poly(styrene-b-[ethylene/butylene]-b-styrene) actuator

In this paper, the carbon nano-fibers (CNFs) were used to improve the performance of sulfonated poly(styrene-b-[ethylene/butylene]-b-styrene) (SSEBS) composite actuator. The SSEBS actuator, which was developed in our previous study, does not have good electromechanical performance because the SSEBS ionic polymer is too flexible and soft. CNFs as a reinforcement for the polymer membranes greatly increased the bending performance of the SSEBS actuators. The surface and cross-sectional morphologies of the CNF-SSEBS actuators were investigated by SEM observation. The results show that carbon nano-fibers were homogeneously dispersed in the SSEBS polymer matrix without local agglomeration. The bending responses of the CNF-SSEBS composite actuators under step inputs and sinusoidal excitations were compared with those of the pure SSEBS actuator. The tip displacement of the CNF-SSEBS actuator was much faster and larger than that of the pure SSEBS actuator.     

电场活化聚合物的实验研究

通过定量试验研究绝缘弹性体类电场活化聚合物的面积变化率与电压、预拉伸量、中心电极面积与窗口面积之比例、电极厚度之间的关系,首先测定单个因素对变形率的影响,继而运用二次正交回归试验方法分析四个因素对变形率的综合影响,以求获得最大变形率,为后期的器件制作奠定基础。     

Microcontact printing-based fabrication of digital microfluidic devices

Digital microfluidics is a fluid manipulation technique in which discrete droplets are actuated on patterned arrays of electrodes. Although there is great enthusiasm for the application of this technique to chemical and biological assays, development has been hindered by the requirement of clean room fabrication facilities. Here, we present a new fabrication scheme, relying on microcontact printing (microCP), an inexpensive technique that does not require clean room facilities. In microCP, an elastomeric poly(dimethylsiloxane) stamp is used to deposit patterns of self-assembled monolayers onto a substrate. We report three different microCP-based fabrication techniques: (1) selective etching of gold-on-glass substrates; (2) direct printing of a suspension of palladium colloids; and (3) indirect trapping of gold colloids from suspension. In method 1, etched gold electrodes are used for droplet actuation; in methods 2 and 3, colloid patterns are used to seed electroless deposition of copper. We demonstrate, for the first time, that digital microfluidic devices can be formed by microCP and are capable of the full range of digital microfluidics operations: dispensing, merging, motion, and splitting. Devices formed by the most robust of the new techniques were comparable in performance to devices formed by conventional methods, at a fraction of the fabrication time. These new techniques for digital microfluidics device fabrication have the potential to facilitate expansion of this technology to any research group, even those without access to conventional microfabrication tools and facilities.     

Universal Route to Impart Orthogonality to Polymer Semiconductors for Sub‐Micrometer Tandem Electronics

A universal method that enables utilization of conventional photolithography for processing a variety of polymer semiconductors is developed. The method relies on imparting chemical and physical orthogonality to a polymer film via formation of a semi‐interpenetrating diphasic polymer network with a bridged polysilsesquioxane structure, which is termed an orthogonal polymer semiconductor gel. The synthesized gel films remain tolerant to various chemical and physical etching processes involved in photolithography, thereby facilitating fabrication of high‐resolution patterns of polymer semiconductors. This method is utilized for fabricating tandem electronics, including pn‐complementary inverter logic devices and pixelated polymer light‐emitting diodes, which require deposition of multiple polymer semiconductors through solution processes. This novel and universal method is expected to significantly influence the development of advanced polymer electronics requiring sub‐micrometer tandem structures.     

Soft but Powerful Artificial Muscles Based on 3D Graphene–CNT–Ni Heteronanostructures

Bioinspired soft ionic actuators, which exhibit large strain and high durability under low input voltages, are regarded as prospective candidates for future soft electronics. However, due to the intrinsic drawback of weak blocking force, the feasible applications of soft ionic actuators are limited until now. An electroactive artificial muscle electro‐chemomechanically reinforced with 3D graphene–carbon nanotube–nickel heteronanostructures (G–CNT–Ni) to improve blocking force and bending deformation of the ionic actuators is demonstrated. The G–CNT–Ni heteronanostructure, which provides an electrically conductive 3D network and sufficient contact area with mobile ions in the polymer electrolyte, is embedded as a nanofiller in both ionic polymer and conductive electrodes of the ionic actuators. An ionic exchangeable composite membrane consisting of Nafion, G–CNT–Ni and ionic liquid (IL) shows improved tensile modulus and strength of up to 166% and 98%, respectively, and increased ionic conductivity of 0.254 S m^?1. The ionic actuator exhibits enhanced actuation performances including three times larger bending deformation, 2.37 times higher blocking force, and 4 h durability. The electroactive artificial muscle electro‐chemomechanically reinforced with 3D G–CNT–Ni heteronanostructures offers improvements over current soft ionic actuator technologies and can advance the practical engineering applications.     

Chemical Fluid Deposition: A Hybrid Technique for Low‐Temperature Metallization

Chemical fluid deposition (CFD) is a novel approach to metal deposition that involves the chemical reduction of organometallic compounds in supercritical carbon dioxide to yield high purity films at low temperature. Since supercritical CO₂ can exhibit densities that approach those of a liquid solvent while retaining the transport properties of a gas, CFD is essentially a hybrid technique that uniquely blends the advantages of chemical vapor deposition (CVD) and electroless plating. Here, we describe the deposition of high‐purity films of Pt, Pd, Au, and Rh onto inorganic and polymer substrates by the reduction of appropriate precursors in CO₂ at 60 °C.     

Polyurethane unimorph bender microfabricated with Pressure Assisted Microsyringe (PAM) for biomedical applications

This paper describes a new microfabrication technique for bender-type electromechanical actuators made of an elastomeric electroactive polymer. The technique is based on a computer-controlled deposition of the active material with a microsyringe. The paper describes the developed microfabrication system and proposes a simple deposition model. The realization of solid-state unimorph bender actuators made of polyurethane as electrolyte and a mixture of carbon black and polyurethane as electrodes is presented. Prototype actuators fabricated both with the new technique were driven with electrical field of 100 V/μm and showed bending angles higher than 30°. In this way, we have demonstrated that it is possible to fabricate polyurethane based microactuators using a polyurethane/carbon black composite such as device.     

Efficacy of Novel Electroless Plating Process for Dense Pd/Cr2O3/PSS Membrane Fabrication

This work addresses the role of chromia diffusion barrier on the combinatorial plating characteristics of Pd plating baths during fabrication of dense Pd/Cr₂O₃/porous stainless steel (PSS) composite membranes and is compared with those obtained during fabrication of Pd/PSS membranes. Cr₂O₃ was deposited by electroplating technique followed with oxidation at 700°C and Pd films were deposited using a novel Pd electroless plating process that provides optimal performance. Apart from providing similar process characteristics, the Pd/Cr₂O₃/PSS membrane provided 15.2% lower Pd film thickness in comparison with Pd/PSS membrane for similar pore densification values.     

Promising electroplating solution for facile fabrication of Cu quantum point contacts

In this article,we report on the fabrication and transport measurements of Cu quantum point contacts prepared by a novel,electrochemically assisted mechanically controllable break junction (EC-MCBJ) method.By employing photolithography and wet-etching processes,suspended electrode pairs were patterned and fabricated successfully on Si microchips.Rather than adopting an acid Cu electroplating solution,a novel alkaline electroplating solution was developed and utilized to establish Cu nanocontacts between electrode pairs.Typically,the widths of the as-fabricated Cu nanocontacts were found to be smaller than 18 nm.A large number of Cu quantum point contacts were then produced and characterized by a home-built MCBJ setup.In addition to the conventional histogram,where peaks tend to decrease in amplitude with increasing conductance,an anomalous type of conductance histogram,exhibiting different peak amplitudes,was observed.Through statistical analysis of the maximum allowable bending of the Si microchips,and theoretical calculations,we demonstrated that our alkaline Cu electroplating solution affords Cu nanocontacts that are compatible with subsequent MCBJ operations,which is essential for the fabrication of Cu quantum point contacts.As sophisticated e-beam lithography is not required,the EC-MCBJ method is fast,simple,and cost-effective.Moreover,it is likely to be suitable for the fabrication and characterization of quantum point contacts of various metals from their respective electroplating solutions.     

Experimental investigation on the piezo-composite actuator with piezoelectric single-crystal layer

Studies on muscle mimicking actuators have increased in the last two decades due to the possibility of various applications for compact lightweight actuators including small unmanned aircrafts, missile, and biomimetic robots. Piezoelectric materials have been used in a variety of applications ranging from shape control of structure and active vibration control of structure to noise suppression due to compact size and good frequency response. Conventional polycrystal piezoelectric ceramic materials, however, have limited actuating strains and displacement, hindering their use in actuators for small aerospace vehicles. In this study, the design and fabrication method of an actuator with a piezoelectric single-crystal layer were investigated to increase the actuation strain and displacement. From a comparison of the performance of the LIPCA-C2 and LIPCA-S prototypes, it was found that the new LIPCA-S2, which has much higher coefficient of the unimorph actuator, can generate an actuating displacement more than twice that of LIPCA-C2.     

Controlled electroplating and electromigration in nickel electrodes for nanogap formation

We report the fabrication of nickel nanospaced electrodes by electroplating and electromigration for nanoelectronic devices. Using a conventional electrochemical cell, nanogaps can be obtained by controlling the plating time alone and after a careful optimization of electrodeposition parameters such as electrolyte bath, applied potential, cleaning, etc. During the process, the gap width decreases exponentially with time until the electrode gaps are completely bridged. Once the bridge is formed, the ex situ electromigration technique can reopen the nanogap. When the gap is ～ 1 nm, tunneling current-voltage characterization shows asymmetry which can be corrected by an external magnetic field. This suggests that charge transfer in the nickel electrodes depends on the orientation of magnetic moments.