Antioxidants and UV stabilizers: A summary of their utilization in PVC

With the ever increasing demand for better performing products has come the enhanced use of stabilizers and stabilizer systems in both the production and processing of poly(vinylchloride). Antioxidants and chain terminators are commonly used in teh resin manufacturing to improve the initial color and overall quality of the polymer isolated from production. Hindered phenolics and organophosphites have been found to boost the performance of thermal stabilizers for PVC processing. Additionally, as both rigid and flexible PVC compounds have found greater and more demanding weatherable applications both indoors and outdoors, the utilization of UV stabilizers has grown proportionally. For most outdoor applications the UV stabilizer system is essential for the maintenance of color and mechanical properties of the PVC product. This paper attempts to review and discuss stabilizer usage for specific PVC formulations and applications and answer questions as to how and why they are used.     

Coated metals compatible with PVC jackets for bonded sheath cable applications

Mechanical strength in the cable sheath is particularly valuable for both fiber optical and copper pair cable. By bonding a PVC jacket to a coated metal tape, a mechanically strong sheath construction is obtained. Changes in PVC jacket technologies have created the need for PVC compatible coated metals with greater tolerance for variations in PVC jacketing materials. This need has been met by the development of a variety of coated metals having thermoplastic coatings which adhere to PVC. As a consequence of this development, new cable sheath designs for use in a variety of applications, such as riser cable and direct buried cable destined for local area networks, are possible. These cables may utilize both copper conductors and/or optical fibers for signal transmission. Data will be provided in the paper to show the effects of extrusion process conditions on adhesion for a variety of PVC resins. The properties of a variety of coated metals—aluminum, copper, and steel—will be discussed. Data on environmental tests of adhesion will be presented. Relationships between adhesion, metal characteristics, jacket properties, and mechanical performance of the sheath will be discussed. Cable applications for the PVC compatible metals will be discussed. Data on the performance of the bonded sheath in riser cable and buried local area network cable will be presented. New cable applications where coated metals in the sheath can provide lightweight armoring will also be discussed.     

The effect of surface oxidation and titanium dioxide on exterior PVC color retention

Titanium dioxide is widely used as a cost-effective UV radiation protector for exterior PVC applications, particularly vinyl building products. As the exterior surface weathers by oxidation, an increasing number of pigment-air interfaces are formed, resulting in increased light scattering. This increased light scattering is often mistakenly described as color fade. Results are shown to clearly measure the difference between this titanium dioxide opacity effect versus color pigment fade. The effect of several chemicals on surface color restoration and long-term color retention is explored.     

Comparison of QUV accelerated weathering to outdoor exposure for PVC compounds

Weathering characteristics of the PVC compounds used for exterior applications, such as house siding, window and door frames, must be determined in order to predict their performance in actual use. In this study color weatherability of various PVC compounds, determined in the QUV accelerated weatherometer, was compared to the outdoor exposure in Arizona, Ohio, and Florida. The effect of the compound base formulation and color on correlation of the QUV to the outdoor weathering has been also analyzed.     

Colorants based on renewable resources and food‐grade colorants for application in thermoplastics

A series of colorants based on renewable resources and food‐grade colorants have been evaluated for use in polypropylene (PP) and polyvinylchloride (PVC). It has been found that most of these colorants can be processed in PP at 200°C or even 260°C while maintaining good color intensity and color brightness. The colorants evaluated cover a large part of the color spectrum. In PP, the light stability of alizarin (red), carmine (red), indigo (blue), purpurin (red), quinizarin (red), and the aluminium lakes of quinoline yellow (yellow) and indigo carmine (blue) is close to the requirements for indoor applications. The blue colorants indigo and the aluminium lake of indigo carmine are, in principle, sufficiently light stable in PP for indoor applications. A few colorants showed bleeding from PP. Bonding of migrating colorants to the reactive carrier maleic anhydride grafted polypropylene, however, reduced bleeding of the colorant to a large extent. Also after processing in PVC at 200°C, good color intensity and saturation is maintained. Quinizarin, a structural analog of alizarin and purpurin, shows a light stability performance that is close to commercial lead chromate/molybdate orange based colorants. The best performing natural colorants are sufficiently heat and light stable for applications where moderate properties concerning heat resistance and (UV) light stability are required, such as underground PVC water drainage pipes and indoor PP applications. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2961‐2969, 2004     

Improving γ-radiation stability of pvc—a review

PVC has a significant tendency to degrade under γ irradiation. Therefore, considerable efforts have been made to improve its γ-radiation stability. The purpose of this review is to summarize recent results in this area, with a special emphasis on the improvement of color stability of PVC-based materials used in medical applications.     

Stabilization of poly(vinyl chloride). II. Stabilization mechanism through metal soaps by complementary color action

In a previous paper, it was pointed out that the stabilization mechanism through metal soaps might be affected by an effect of complementary color. In this work, the colors of heated poly(vinyl chloride) (PVC) films mixed with various metal soaps were investigated by using a differential colorimeter and a spectrophotometer. Monochromatic coloration was observed with PVC, PVC–Ca stearate, and PVC–Ba stearate systems. On the other hand, the phenomenon of color mixing was observed with PVC–Zn stearate, PVC–Cd stearate, PVC–Zn/Ca stearate, and PVC–Cd/Ba stearate systems. In particular, achromatic color remained with PVC–Zn/Ca stearate and Cd/Ba stearate systems for longer heating periods. This means that the stabilization mechanism for PVC compounded with metal soaps should be effected finally by subtractive complementary colors situated between polyene color and the color effected with the metal complex, in addition to being subject to the usual chemical stabilization mechanisms.     

Gelation and fusion profiles of PVC dispersion resins in plastisols

Poly(vinyl chloride) (PVC) plastisols are used for coatings, films, sheets, foams, and rotational castings. In order to satisfy the requirements for the different applications, a variety of PVC dispersion resins are manufactured. The requirements for the plastisols are many: for example, good air release, viscosity stability, fine particle size, foamability, and good heat stability. Processability is another important requirement, which emphasizes the rheological behavior at room temperature and the gelation—fusion behavior. This paper documents research to fingerprint the gelation and fusion profiles of various PVC dispersion resins. The viscoelastic measurements were used to continuously monitor the changes of moduli during gelation and fusion under a heating rate which simulates the temperature profile of the processes. The effects of molecular weight, resin type, and copolymer on the gelation–fusion behavior are discussed.     

Poly(vinyl chloride)/styrene-butadiene rubber blends prepared by dynamic vulcanization with nitrile rubber as the compatibilizer

A new kind of thermoplastic elastomer is obtained by dynamic curing of PVC/SBR blends. A compatibilizer is necessary, and of three tested—NBR and two ABSs—NBR-18 is the best. Sulfur and Dicumyl peroxide were chosen as the two different curing agents for the blends. The curing agent and its concentration have a dramatic effect on the mechanical properties. Di(2-ethyl hexyl)phthalate was used as the plasticizer for PVC. Variations in the PVC and di(2-ethyl hexyl)phthalate concentrations can produce materials having a wide range of hardness and strength to meet the needs of different applications. The effects of processing parameters such as blending time and processing temperature and the effect of filler in the blend on the mechanical properties were also investigated. The material, after processing five times, showed no significant changes in physical properties. © 1995 John Wiley & Sons, Inc.     

Stabilization of poly(vinyl chloride). III. Synergism between metal soaps and masking agents on the stabilization of poly(vinyl chloride)

The stabilization mechanism by synergetic metal soaps containing complementary colors was previously reported. With increased heating times, the color of heated poly(vinyl chloride) (PVC) films containing Cd/Ba and Zn/Ca synergetic soaps markedly deviated from the polyene color. These color deviations usually decreased the thermal stability of PVC. Discoloration from polyene color to blue appeared especially on PVC films containing Zn/Ca synergetic soap and was concomitant with a marked decrease in thermal stability. The stabilization of PVC containing synergetic metal soaps can be improved by masking or removing the excessive color. In this work, the addition of various masking agents, such as ethylenediaminetetraacetic acid, o-phenanthroline, triethanolamine, urea, N,N′ -dimethylolurea, melamine, stearylamide, and lactams, to PVC containing synergetic metal soaps was investigated. It was shown that these masking agents do markedly slow down the discoloration of PVC.     

彩色PVC异型材用色母粒颜料性能的研究

采用混合研磨法制备彩色PVC异型材用色母粒颜料。测试了不同载体对彩色PVC异型材相溶性及不同浓度对颜色的影响,通过CIE颜色测色系统对彩色PVC异型材外观颜色进行表征。结果表明:选用氯醋树脂作载体时,能同生产PVC异型材的原料聚氯乙烯树脂混溶,达到彩色PVC异型材外观色泽均匀。     

浅析PVC异型材表面色差

在聚氯乙烯(PVC)异型材生产、贮存、使用过程中，有时会出现PVC异型材表面有色差的现象。从原材料、生产工艺、贮存方法、使用方法等几个方面，通过大量的生产观察与试验结果的分析，全面论述了异型材表面色差现象产生的原因，同时提出了改善PVC异型材表面色差的措施与方法。     

The effects of a synergistic molybdenum–copper smoke retarder additive during the pyrolysis and combustion of rigid poly(vinyl chloride) compounds

The addition of an effective transition metal-based smoke retarder to rigid poly(vinyl chloride) (PVC) has three general effects during combustion and inert atmosphere pyrolysis: (1) smoke formation is reduced; (2) char formation is enhanced; and (3) volatile aromatic pyrolyzate formation is reduced while aliphatic pyrolyzate formation is enhanced. A very efficient molybdenum—copper smoke retarder additive has been developed for PVC. It consists of an equal weight mixture of melaminium beta-octamolybdate and copper(II) oxalate. This combination is synergistic in reducing smoke during the combustion of PVC, i.e., the mixture is more effective than either of the two ingredients used individually at the same concentration as the mixture. The molybdenum—copper system reduced smoke effectively in three rigid PVC compounds, two of which resemble commercial formulations. The combustibility and pyrolysis effects of this molybdenum—copper additive can be interpreted in terms of an “early cross-linking” mechanism of smoke retardation in PVC. In this mechanism the metal smoke retarder works primarily by catalytically promoting early crosslinking of decomposing PVC chains to yield char as a residue.     

Thermal aging and accelerated weathering of PVC/MMT nanocomposites: Structural and morphological studies

This work focuses on the influence of weathering factors—UV radiation, humidity, and temperature on the structure and morphology of poly(vinyl chloride)/montmorillonite (PVC/MMT) nanocomposites obtained by melt blending. It has been observed that organically modified MMT (OMMT) deteriorates the weathering resistance, the thermal behavior, as well as the long‐term stability of PVC. Decomposition of the organic modifier of MMT causes substantial color changes in the PVC nanocomposites as it facilitates the dehydrochlorination process of the polymer. However, the nonmodified MMT provides some stabilization during PVC weathering. The nanocomposites after annealing are characterized by higher glass transition temperature. The increase in heat capacity step (Δc_p) during glass transition suggests that in the PVC composites with nonmodified MMT stronger molecular interactions between the polymer and clay platelets occur than in PVC/OMMT nanocomposites. The scanning electron microscopy images on the surface and the cross section show that thermal aging and weathering proceed by different mechanisms. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42090.     

S—2500型与S—1000型PVC树脂的性能比较

对高聚合度S—2500型和通用型S—1000型PVC树脂应用于密封条和电缆料方面的性能做了详细对比,结果表明,PVCS—2500型明显优于PVC—1000型。     

Preparation and characterization of PVC/montmorillonite nanocomposites—A review

This article presents an overview of the preparation and characterization of poly(vinyl chloride)/montmorillonite (PVC/MMT) nanocomposites. Different methods of PVC/MMT nanocomposite preparation are discussed. The incorporation of MMT into the PVC matrix results in an increase of thermal stability and induces changes in the mechanical properties. However, the properties of PVC/MMT nanocomposites depend strongly on the MMT organic modification procedure that governs the extent of MMT penetration by PVC macrochains and plays an important role with regard to the morphology formation. Flammability as well as other properties—barrier, optical, etc.—of PVC/MMT nanomaterials are also described. Finally, a future outlook is given. J. VINYL ADDIT. TECHNOL., 2009. © 2009 Society of Plastics Engineers     

Predicting heat buildup due to the sun's energy

PVC building products such as siding, windows, and roofings are exposed to the sun. Absorption of the sun's energy leads to a temperature rise, which may cause dimensional control problems, such as expansion and, in severe cases, distortion of the PVC products. The amount of heat buildup in the product depends on the color and/or pigment system of the PVC compound. Generally, the darker the color, the more the sun's energy is absorbed and the higher the temperature heat buildup. Because of the growing demand for darker colors of PVC building products, a test for measuring temperature rise to predict performance of the product in actual use is needed. A laboratory test method for predicting maximum heat buildup due to the sun is described in this paper. The effects of the sample thickness and gloss, carbon black and titanium dioxide levels, and the distance of an infrared heat source from the sample on the heat buildup are also presented in the paper.     

R—PVC低发泡板材的原料选择和工艺控制

采用引进锥形双螺杆挤出生产的硬质聚氮乙烯(R—PVC)低发泡板材,是一种具有发展前途的化学建材产品。本文着重介绍生产原料和工艺技术对制品性能的影响,同时相应的提出了可供参考的生产配方和工艺控制参数。     

Synergistic effect of hindered amine light stabilizers/ultraviolet absorbers on the plasticized PVC during photo-irradiation

Two kinds of piperidine derivatives including a low-molecular weight (Wt. 481, T770) and a high-molecular weight (Wt. 2000–3100, C944) hindered amine light stabilizers (HALS) are added singly or with ultraviolet absorbers (UVA) in combination to plasticized poly(vinyl chloride) (PVC) samples. Digital photos, color changes, attenuated total refection-Fourier transform infrared spectra (ATR-FTIR), and mechanical properties are obtained to investigate the photostable effect of the light stabilizers on the plasticized PVC after artificial aging. PVC samples with HALS perform well at the first 400 h of irradiation in color change, FTIR, and mechanical properties, but at the last 400 h the photostability decreases. Besides, C944 performs better than T770, because C944 is a high-molecular weight UV stabilizer and has good extraction resistance. Plasticized PVC samples with UVA resist discoloring and photooxidation from the photo-irradiation. Excellent synergism is observed between the combination of HALS and UVA. PVC with HALS/UVA performs better than PVC with HALS and PVC with UVA in color differences, FTIR, and mechanical properties. The synergism is due to the different stages of functions between HALS and UVA. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012