Effect of the surface roughness and construction material on wall slip in the flow of concentrated suspensions

Recent studies on polyethylene, elastomers, and thermoplastics have revealed that the construction material and surface roughness are two important factors affecting wall slip. In this study, to determine the true rheological behavior of model concentrated suspensions, a multiple‐gap separation method was used in a parallel disk rheometer. The model suspensions studied were poly (methyl methacrylate) particles with an average particle size of 121.2 μm in hydroxyl‐terminated polybutadiene. The aim of this study was to investigate the effect of disk R_a in the range of 0.49–1.51 μm and disk construction material on the wall slip and the true viscosity of the model concentrated suspensions. The wall slip velocity and the viscosity were found to be independent of R_a for particle size‐to‐disk R_a ratios of 80–247. Also, the true viscosity was found not to be affected by the rheometer surface construction material. Glass surfaces resulted in the highest slip velocity, whereas aluminum surfaces resulted in the lowest slip velocity. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3341–3347, 2007     

Experimental study and modeling of wall slip of polymethylmethacrylate considering different die surfaces

Wall slip of polymethylmethacrylate (PMMA) was studied on different flow channel surfaces using a rheological slit die and a high pressure capillary rheometer. As die surfaces polished steel, ground steel, and Si doped Diamond like carbon (DLC) were used. A new wall slip model is presented in this paper which assumes a lubricating film between the polymer melt and the die surface. The slip velocity has a power law dependency on wall shear stress. In the double logarithmic plot the wall slip curves are linear and can be parallel shifted to higher values with increasing temperature. The predicted dependencies of the wall slip velocity could be confirmed with experiments conducted with PMMA on polished steel. Furthermore, the die surface influences the flow behavior of PMMA. No wall slip was found on ground steel and on DLC. No complete film could be established by the lubricant on the ground steel die wall. The DLC‐coating exhibits a similar surface roughness and surface energy to polished steel, but the chemical composition is different. It is a metastable form of amorphous carbon containing sp² and sp³ bonds. As a consequence slip additives have a low ability to bond to this material. POLYM. ENG. SCI., 58:1391–1398, 2018. © 2017 Society of Plastics Engineers     

Investigation of Ozone Loss Rate Influenced by the Surface Material of a Discharge Chamber

Decay characteristics of ozone concentration in oxygen in a chamber with three types of wall material (stainless steel, copper, and aluminum) are measured using the 254 nm photoabsorption method. Effective lifetimes of ozone are estimated from decay curves of ozone concentration. These values depend on the wall material: They are largest for stainless steel and smallest for aluminum. The relationship between effective lifetime and gas pressure is investigated precisely to determine three values. The equivalent diffusion coefficient of ozone in oxygen and the reflection coefficient of ozone at the wall correspond to the loss rate of ozone at the wall. The collisional loss (quenching) rate coefficient of ozone in oxygen is also determined.     

Numerical and experimental analyses of anti‐fouling and heat transfer in the heat exchanger with circulating fluidized bed

Fluidized bed type heat exchangers are known to increase the heat transfer and prevent the fouling. For proper design of circulating fluidized bed heat exchanger it is important to know the effect of design and operating parameters on the bed to the wall heat transfer coefficient. The numerical analysis by using CFX 11.0 commercial code was done for proper design of the heat exchanger. The present experimental studies were also conducted to investigate the effects of circulating solid particles on the characteristics of fluid flow, heat transfer, and cleaning effect in the fluidized bed vertical shell and tube type heat exchanger with counterflow, at which a variety of solid particles such as glass (3 mmØ), aluminum (2–3 mmØ), steel (2–2.5 mmØ), copper (2.5 mmØ), and sand (2–4 mmØ) were used in the fluidized bed with a smooth tube. Seven different solid particles have the same volume, and the effects of various parameters such as water flow rates, particle diameter, materials, and geometry were investigated. The present experimental and numerical results showed that the flow velocity range for collision of particles to the tube wall was higher with heavier density solid particles, and the increase in heat transfer was in the order of sand, copper, steel, aluminum, and glass. This behaviour might be attributed to the parameters such as surface roughness or particle heat capacity. Fouling examination using 25,500 ppm of ferric oxide (Fe₂O₃) revealed that the tube inside wall is cleaned by a mild and continuous scouring action of fluidized solid particles. The fluidized solid particles not only keep the surface clean, but they also breakup the boundary layer improving the heat transfer coefficient even at low‐fluid velocities.     

Analysis on the apparent slip and depleted layer of polymer flow in narrow-bore capillaries

Polymer solutions flowing through small-diameter capillaries of which length scale is much larger than that of polymers were experimentally demonstrated to have the enhanced flow rate as compared to in bulk flow. Thisapparent slip phenomenon was analyzed by obtaining theslip velocity and concentrationdepleted layer thickness. Hydrolyzed polyacrylamide (HPAM) of highly flexible polymer and Xanthan of rigid rodlike polymer were made to flow through stainless steel capillaries having the diameter range of about 100 to 250 μm. The results showed that both slip velocity and depleted layer thickness decreased markedly with increasing polymer concentration. This behavior can be interpreted as being due to the reduction of diffusion coefficient and flexibility of polymer chains as the concentration is increased. The depleted layer thickness of HPAM was much larger than the polymeric length scale and was shown to increase with increasing wall shear stress. This is considered as an evidence of thestress-induced diffusion of polymer chains being a dominant factor for the apparent slip of flexible polymer solution. On the other hand, the depleted layer thickness of Xanthan solution was almost constant with the wall shear stress, which can not be explained by the stress-induced diffusion mechanism alone.     

高密度聚乙烯等温结晶的流变行为

用旋转流变仪研究了高密度聚乙烯的等温结晶行为,发现结晶速率对夹具表面粗糙度存在依赖性,随着表面粗糙度的增加,结晶速率先增加后减小.粗糙度的增加增大了样品与夹具间的接触面积,减小了热阻,同时界面间可能积存的气泡使得界面热阻较大,都影响着结晶速率.对于相同表面粗糙度的铝、黄铜和不锈钢三种材质的夹具,相应的结晶速率排序为：铝最快,黄铜居中,不锈钢最慢.我们研究发现HDPE样品的结晶速率对夹具的表面能不敏感,而夹具的导热系数越大,热阻越小,结晶速率越大.     

Effect of temperature and plumbing materials on biofilm formation by Legionella pneumophila serogroup 1 and 2-15

The purpose of our study was to investigate the biofilm formation by Legionella pneumophila serogroup1 and serogroup2-15 on plumbing materials mostly used in building water systems in Morocco. The effect of plumbing materials and temperature were examined. The Atomic Force Microscopy was used to evaluate the roughness and surface topography of the plumbing materials including galvanized steel, stainless steel, copper, Polyvinyl chloride, Polypropylene Random Copolymer and Cross-linked polyethylene. Galvanized steel surfaces supported higher numbers of bacterial cells than that the stainless steel and plastic materials at 37 than 20 and 45 °C. Non-viable counts could be obtained from the copper surfaces. L. pneumophila sg2-15 strains presented a higher ability to biofilm formation than L. pneumophila sg1. The biofilm formation was evaluated by Atomic Force Microscopy.     

Design factors for reducing ice adhesion

The purpose of this study was to investigate the relationships between a type of engineering material and the ice adhesion strength while in direct application in icing conditions. Ice adhesion tests were conducted on various materials with different surface conditions. There is an identified need for systematic studies on the effects of varying surface conditions with well-characterized roughness and accurate adhesion measurement. This information is key in understanding the adhering behaviour of ice which is a necessary prerequisite for modelling the behaviour of ice adhesion to other surfaces and for icing prevention. Results show that the type of material will determine, in large, the strength of the ice adhesion between surfaces with similar roughness characteristics and the receding contact angle of water can be used as a predictor of relative ice adhesion. The adhesive strength of ice can be increased or decreased dramatically by means of adjusting the surface roughness with a uniform process. Each material tested exhibits a similar linear relationship. There was a stark contrast in the ice adhesion between the varying materials despite very similar polished surface conditions and static water contact angles. Ice bonded to the glass surface with an adhesion of 1562 ± 113 kPa, and to aluminum at 1039 ± 117 kPa, and stainless steel at 1022 ± 115 kPa, and finally Teflon at only 33 ± 52 kPa and during 80% of trials the ice/substrate interface was broken with no measured adhesion. The information gathered can be used to improve designs for a number of devices needed in cold weather climates.     

Metal surface characteristics dictate bacterial adhesion capacity

Bacterial adhesion can be dictated by different surface characteristics. In this study we concentrate on the surface roughness of a stainless steel material. We prepared the stainless steel surfaces by 3D polishing, brushing, grinding and electropolishing. Untreated stainless steel surfaces were also considered. The corresponding surface roughness was assessed by profilometry and atomic force microscopy. In experiments we have used different types of bacteria. The rate of adhered bacteria on metal surfaces was determined spectrophotometrically. The results showed that the rate of adhered bacteria increases with increasing surface roughness. Scanning electron microscopy was used to image surfaces in order to determine locations of adhered bacteria. The increased adhesion of bacteria on more rough surfaces results from an increased interplay between the increasing effective surface area and increasing numbers of cracks, voids and gaps.     

滑移壁面蛇形微通道两相流数值模拟

基于Fluent平台,采用CLSVOF方法对滑移壁面蛇形微通道气液两相流动进行了数值计算。计算选用的方法与理论结果具有较好的一致性,同时可以表明疏水壁面会产生滑移现象,且在高度较小的微通道内滑移效果更显著,从而减小通道内流体流动阻力,实现减阻;不同壁面性质通道内流体流动情况的计算结果表明,滑移壁面对截面速度分布趋势几乎没有影响,但上下壁面疏水性不同会影响通道截面最大速度分布。此外接触角及相对粗糙度对滑移特性影响较大,合理设计壁面润湿性及微粗糙元结构可以最大限度发挥滑移现象引起的减阻效果;与无滑移壁面相比,滑移壁面微通道内传热效果更好,且随滑移速度的增大,通道换热增强。     

The effect of plasma‐polymerised silicon hydride‐rich polyhydrogenmethylsiloxane on the adhesion of silicone elastomers

BACKGROUND: Silicone elastomers have outstanding material properties including good thermal stability, low electrical conductivity, biocompatibility and resilient physical and chemical properties. These elastomers, however, exhibit relatively poor adhesion to stainless steel, and the use of a nanometre thick plasma‐polymerised primer layer as a means of enhancing this adhesion was investigated in this study. The primer coatings studied consisted of polyhydrogenmethylsiloxane (PHMS), tetraethyl orthosilicate (TEOS) and mixtures of these two liquid precursors. RESULTS: The plasma‐polymerised primer coatings were deposited onto stainless steel substrates using a PlasmaStream^? atmospheric pressure plasma jet system. Deposited coatings were examined using ellipsometry, contact angle measurements, optical profilometry, Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy and scanning electron microscopy. The adhesion of silicone elastomers bonded to the primed and bare stainless steel surfaces was assessed using 45° adhesion strength measurements. Elastomer adhesion was correlated with surface energy, thickness and roughness. CONCLUSION: An up to 15‐fold increase in adhesive fracture energy was observed for silicone elastomers bonded to the primed versus untreated stainless steel. The highest adhesion was observed for a coating deposited from a PHMS‐to‐TEOS precursor molar ratio of 3 to 1. Copyright © 2009 Society of Chemical Industry     

Adhesive properties of acrylate copolymers: Effect of the nature of the substrate and copolymer functionality

The adhesion behavior of statistical, uncrosslinked butyl acrylate-methyl acrylate copolymer on different surfaces (stainless steel, polyethylene, glass and Si-wafer) has been investigated using a combination of probe tack test and simultaneous video-optical imaging. Tack and stress peak values increase and the final number of cavities as well as cavity growth rate decreases with increasing surface energy of the substrate due to better wetting.The influence of the incorporation of an additional comonomer, namely, hydroxyethyl acrylate, methyl methacrylate and acrylic acid, on the adhesion of statistical, uncrosslinked butyl acrylate-methyl acrylate copolymer has been studied. Steel probes with different average surface roughness (R_a=2.9 and 291.7 nm) have been used for tack tests. The increasing polarity of the incorporated comonomer has no measurable effect on the surface tension but leads to an increase of shear modulus and consequently, to an increase in the stress peak, deformation at break, tack values, as well as the total number of cavities. The latter is a consequence of worse wetting. Cavity growth rate on the smooth surface is insensitive to copolymer composition, on the rough surface, the increase in the modulus associated with the additional monomers, leads to a decrease in the cavity growth rate. This indicates different cavity growth mechanisms: predominately lateral growth on the smooth surface and omnidirectional growth on the rough surface.The adhesion performance of uncrosslinked and crosslinked butyl acrylate-methyl acrylate copolymers is compared. The latter exhibit adhesive, and the former cohesive failure. The total number of cavities and cavity growth rate is found to be controlled by viscoelastic properties of PSA independent of the debonding mechanism and the latter decreases significantly with increasing shear modulus.     

Slip velocity and slip layer thickness in flow of concentrated suspensions

The rheological characterization of highly filled suspensions consisting of a Newtonian matrix (hydroxyl-terminated polybutadiene), mixed with two different sizes of aluminum powder (30% and above by volume) and two different sizes of glass beads (50% and above by volume), was performed using a parallel disk rheometer with emphasis on the wall slip phenomenon. The effects of the solid content, particle size, type of solid particle material, and temperature on slip velocity and slip layer thickness were investigated. Suspensions of small particles of aluminum (mean diameter of 5.03 μm) did not show slip at any concentration up to the maximum packing fraction. However, suspensions of the other particles exhibited slip at the wall, at concentrations close to their maximum packing fraction. In these suspensions, the slip velocity increased linearly with the shear stress, and at constant shear stress, the slip velocity increased with increasing temperature. The slip layer thickness increased proportionally with increasing size of the particles for the glass beads. Up to a certain value of (filler content/maximum packing fraction), ϕ/ϕ_m, the slip layer thickness divided by the particle diameter, δ/D_P, was 0, but it suddenly increased and reached a value that was independent of ϕ/ϕ_m and the temperature. On average, the ratio of δ/D_P was 0.071 for aluminum and 0.037 for glass beads. © 1998 John Wiley & Sons, Inc. J. Appl. Polym. Sci. 70: 515–522, 1998     

Adhesion of edible oils to food contact surfaces

Adhesion of oils and fatty food products to packages is an important storage problem, because it increases product-package interactions that alter quality. Reducing such adhesion would also allow savings in recycling and cleaning processes. The aim of our work was to test if some thermodynamical adhesion models were correlated to edible oils’ bulk adhesion as measured experimentally. Food-contact surfaces were low-density polyethylene, polyethylene teraphthalate, stainless steel, and glass. The Young-Dupré equation and five models of adhesion from the literature were used to calculate solids’ surface tension and the thermodynamical work of adhesion (Wa). The dispersive, polar, acid-base, and hydrogen surface tension components of oils and solids were calculated. The experimental adhesion, or amount of edible oils remaining on solid surfaces after contact, was found to be correlated to Young-Dupré Wa, involving contact angle measured by specially designed image analysis technique. Two models, involving, respectively, surface tension’s hydrogen component and a linear dependence of Wa^p on the liquid polar surface tension component, fitted best with oil bulk adhesion as measured experimentally. Our theoretical approach to fatty food material adhesion seems, so far, consistent to predict global residues of edible oils on solid surfaces.     

Influence of salt content on clay electro-dewatering with copper and stainless steel anodes

Abstract

The electro-dewatering technique is an effective method to reinforce soft clay. Electro-dewatering experiments were conducted to assess the impact of salt content on electro-dewatering behaviors and effects with copper and stainless steel anodes. The changes in the current, accumulated drainage volume, and electro-osmotic flow velocity reflect the “catch point” phenomenon between the copper anode and the stainless steel anode. Moreover, the higher the salt content was, the earlier the appearance of the “catch point,” which means that the effect of the copper anode was better in the early stages and then worse in the following stages than that of the stainless steel anode. Based on photographs of anode surface, SEM-EDS (Scanning electron microscopy-Energy dispersive spectrometry) and XRD (X-ray diffraction) results, we found that the copper anode surface produced green product, which observably decreased the conductivity of the copper anode and then reduced the effective electrical potential gradient. On the other hand, there were no added elements on the stainless steel anode surface after the electro-dewatering experiments, and the conductivity of the stainless steel anode was similar to its initial status. The above two points led to the appearance of the“catch point” phenomenon. The pH value of the stainless steel anode was lower than that of copper anode, and the concentration of Cl^? had the opposite relationship. Because the effective electrical potential gradient of the stainless steel anode was higher than that of the copper anode after the “catch point,” the water content of the stainless steel anode was lower than that of the copper anode.     

High Temperature Cyclic Oxidation Resistance of Iron Chromium Base Alloys

The cyclic oxidation behavior of an experimental stainless ferritic steel, without molybdenum and with copper‐aluminum‐titanium‐lanthanum additions, developed for solid oxide fuel cell applications, was evaluated and compared with the oxidation behavior of commercial austenitic and ferritic stainless steels. For the cyclic oxidation tests, the steel samples were tested at temperatures ranging from 600 to 800 °C. The experimental ferritic stainless steel showed the highest cyclic oxidation behavior among the studied steels at 700 °C and 800 °C, presenting a parabolic and logarithmic kinetics, respectively.     

Interfacial adhesion and water resistance of stainless steel–polyolefin improved by functionalized silane

The adhesion strength and water resistance of stainless steel and adhesive resin composites determine the long‐term performance of wires and cables; however, adhesion at stainless steel interfaces is difficult. Herein, we prepared ethylene acrylic acid/linear low‐density polyethylene (EAA/LLDPE) blends with good mechanical and adhesive properties. Silane was anchored to the surface of stainless steel. The effects of silane functionalization on the adhesion surface were investigated by X‐ray photoelectron spectroscopy and Fourier transform infrared spectroscopy. The reaction mechanism between the stainless steel, silane, and EAA/LLDPE revealed adhesion was optimized when a 3:7 volume ratio of 3‐methacryloxypropyltrimethoxysilane (MEMO): 3‐aminopropyltrimethoxysilane (A‐1110) was used to modify the stainless steel substrate. SEM images of EAA/LLDPE film peel surfaces found the silane‐treated stainless steel substrates produced rough surfaces with a uniform void indicating the silane treatment enhanced the stainless steel and EAA/LLDPE film interaction. The stainless steel and EAA/LLDPE film adhesion and water resistance improved and the peel strength after water resistance testing at 68°C for 168 h increased from 3.18 N/cm to 9.37 N/cm compared to untreated stainless steel. Silane‐modified stainless steel and EAA/LLDPE blend film composite materials demonstrate potential for application in wires and cables used in environmental corrosion‐resistant applications. POLYM. ENG. SCI., 59:1866–1873, 2019. © 2019 Society of Plastics Engineers     

表面处理行业生产过程中典型工业固体废物调查

文章分析了铝型材、酸洗不锈钢、五金表面处理行业生产过程中产生的废渣、酸渣、和碱渣,并对固体废物浸出毒性物中的pH、铜、锌、镍、铅、镉、总铬、六价铬、汞、砷、无机氟化物(不含氟化钙)项目进行了研究。结果表明,三种废物按其超标率及项目的超标程度来比较,酸渣最高,程度最深,碱渣次之,废渣则最轻;若按行业产生的固体废物分则酸洗不锈钢和铝材行业固体废物超标较为严重,五金表面处理(不包括电镀)行业的酸渣和碱渣腐蚀性较强。     

复合杆式射流成型及威力性能的数值模拟及试验验证

为了阐明复合杆式射流的性能,设计了8种不同材料的复合球缺罩,包括聚乙烯/铜、铝/铜、钛/铜、铁/铜、铜/铜、钼/铜、钽/铜、钨/铜材料,并采用LS-DYNA软件对其杆式射流的成型过程进行三维数值模拟,分析了杆式射流威力性能,通过静破甲试验验证了数值模拟结果。结果表明,在保持内罩材料为紫铜的条件下,随着外罩材料密度的增大,射流整体速度减小,射流动能随外罩材料密度的增大而减小;在外罩为金属材料时,外罩材料冲击阻抗越大,内罩所受爆轰波透射压力越小,射流整体速度、射流动能随外罩冲击阻抗增大而减小;经对比发现,聚乙烯/铜复合杆式射流整体速度最高,动能最大,破甲威力较佳,铝/铜复合杆式射流次之。静破甲试验结果表明,聚乙烯/铜复合杆式射流对钢靶侵彻深度较铝/铜复合杆式射流有一定提高,与数值模拟结果一致。     

Adhesion force measurement of a DPI size pharmaceutical particle by colloid probe atomic force microscopy

The method to determine the adhesion characteristics of fine drug particles for dry powder inhalation (DPI) was established using a colloid probe which mounted a 1-3 μm drug particle on a commercial atomic force microscope (AFM) cantilever. A new preparation system of colloid probes for fine particles smaller than 2.5 μm in diameter was developed with the aid of a micromanipulator and a video microscope. Using this colloid probe, adhesion force distribution between a spherical polycrystalline drug particle and a plate of lactose monohydrate representing for DPI carrier materials or stainless steel for device wall materials was measured. Atmospheric humidity as well as the material and surface roughness of a target plate affected the determined adhesion force. With increasing surface roughness of a lactose plate, the adhesion force between a drug particle and the plate distributed more widely and their mean value decreased. Adhesion force increased meaningfully with atmospheric humidity. Adhesion force for stainless steel was higher than that for lactose.