Isothermal crystallisation of iPP/Vectra blends by DSC and simultaneous SAXS and WAXS measurements employing synchrotron radiation

The isothermal crystallisation behaviour and morphology of blends of isotactic polypropylene, iPP, and a liquid crystal polymer, Vectra A950, has been studied using differential scanning calorimetry, optical microscopy and simultaneous WAXS and SAXS in real-time measurements using synchrotron radiation. It has been observed that Vectra domains act as sites for the nucleation of iPP, and the rate of crystallisation is enhanced with increasing Vectra content in the blend. The presence of the α crystalline form in pure iPP, and both α and β forms for iPP in iPP/Vectra blends has been found. The SAXS patterns for iPP/Vectra blends containing β iPP are characterized by two different long period values that were related to the α and β lamellae. The secondary crystallisation mechanism has been investigated by SAXS/WAXS experiments. It is shown that, in contrast to primary crystallisation, secondary crystallisation of iPP is not affected by the presence of the thermotropic liquid crystalline polymer. As already known from pure iPP, the main process of secondary crystallisation is the growth of new lamellar stacks within remaining amorphous regions in the iPP spherulites.     

Properties of thin films of isotactic polypropylene blended with polyisobutylene and ethylene-propylene-diene terpolymer rubbers

An experimental study was carried out to investigate the kinetic, morphological and thermodynamic properties of thin films of isotactic polypropylene (iPP) blended with several elastomers such as ethylene-propylene-diene terpolymer (EPDM) and three samples of polyisobutylene (PIB) with different molecular masses. The addition of the rubber to iPP causes drastic modifications in the morphology, nucleation density, spherulite growth rate and thermal behaviour of iPP. Such modifications depend strongly on the chemical and molecular mass of the added elastomer and on the composition of the blend. All the elastomers studied seem to act as nucleating agents for the iPP spherulites. The addition of PIB to iPP results in a reduction of the spherulite growth rate G, whereas the addition of EPDM does not seem to have a great influence. For the iPP/PIB_HM iPP/PIB_MM and iPP/EPDM blends a depression of the equilibrium melting temperature T_m, with respect to that of pure iPP, is observed. This depression is increased for the blend containing 20% rubber. This effect is probably related to phenomena of partial miscibility in the melt and to the coexistence of processes such as molecular fractionation and preferential dissolution of the more defective molecules.     

Spherulite nucleation in blends of isotactic polypropylene with isotactic poly(butene-1)

The phase morphology and the influence of composition on the primary nucleation of isotactic polypropylene in isotactic polypropylene/isotactic poly(butene-1) (iPP/iPB) blends were investigated by electron and light microscopy and small-angle light scattering. It was found that iPP and iPB are miscible but the thermal treatment induces partial phase separation of components and the formation of iPP-rich and iPB-rich phases. The complete phase separation needs high temperatures and/or a long time of melt annealing. In samples crystallized isothermally at low undercooling the heterogeneous primary nucleation in blends is depressed as compared to plain iPP. In blends the less active heterogeneities lose their activity because of an increase of the energy barrier for critical size nucleus formation due to phase separation of blend components during crystallization. For the same reason the rate of homogeneous nucleation in blends decreases, as observed in samples crystallized at very high undercooling. At very high undercooling iPP and iPB are able to crystallize with similar rates, which results in the formation of a fraction of iPB spherulites in addition to iPP spherulites. Consequently the number of spherulites in the blend is larger than that in plain iPP, in spite of the decrease in the homogeneous nucleation rate of iPP in the blend. © 1994 John Wiley & Sons, Inc.     

Rheological studies on the quasi-quiescent crystallization of polypropylene nanocomposites

Isothermal crystallization of isotactic polypropylene (iPP)/organic montmorillonite (OMMT) binary nanocomposite and iPP/OMMT/poly(ethylene-co-octene) (PEOc) ternary nanocomposites has been investigated by polarized optical microscopy (POM), rheometry and scanning electron microscopy (SEM). At the stage of nucleation the heterogeneous nucleation effect of OMMT was much greater than the concentration fluctuation assisted nucleation effect in the ternary nanocomposite. Besides, PEOc played a role of inhibitor of OMMT nucleation agents at the nucleation stage because many of OMMT layers were distributed around PEOc-rich domains. At stage II of the crystal growth process, the entanglement effect of PEOc greatly affected the rheological response (storage modulus (G′) and its growth rate) due to the long side chains of PEOc component. In stage III of the growth process, OMMT layers and the entanglement of PEOc chains limited the motion of polypropylene chains. So the growth rate of G′ was slowed down. During the shrinkage and cooling process after isothermal crystallization, some fibril links between the spherulites, consisting of PEOc chains and iPP chains, were formed from the amorphous phases surrounding the spherulites.     

Effects of EPDM and wollastonite on structure of isotactic polypropylene blends and composites

Polypropylene blends and composites with 5, 10, and 15 vol % of EPDM and 2, 4, and 6 vol % of untreated and treated wollastonite filler were examined by applying different techniques. Elastomeric ethylene/propylene/diene terpolymer (EPDM) component and wollastonite influenced the crystallization process of isotactic polypropylene (iPP) matrix in different ways. The nucleation of hexagonal β‐iPP, the increase of overall degree of crystallinity, and crystallite size of iPP were more strongly affected by wollastonite than the addition of EPDM was. Both ingredients also differently influenced the orientation of α‐form crystals in iPP matrix. Wollastonite increased the number of a*‐axis‐oriented α‐iPP lamellae plan parallel to the sample surface, whereas the addition of EPDM reoriented the lamellae. The orientation parameters of ternary composites exhibited intermediate values between those for binary systems because of the effects of both components. EPDM elastomer considerably affected well‐developed spherulitization of iPP, increasing the spherulite size. Contrary to EPDM, because of nucleating ability or crystal habit, wollastonite caused significantly smaller iPP spherulites. Small spherulites in ternary iPP/EPDM/wollastonite composites indicated that the wollastonite filler (even in smallest amounts) exclusively determined the morphology of ternary composites. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 4072–4081, 2004     

Structure and properties of polyolefin blends

Blends of ethylene–propylene–diene rubber (EPDM) and low density polyethylene (PE_id) or isotactic polypropylene (iPP) crosslinked by dicumyl peroxide (DCP) have been prepared. Their morphology, reactivity of the components and crystallinity have been studied. The blends are microheterogeneous. Both plastomers, but particularly iPP, decrease the crosslinking efficiency of EPDM by DCP. It was found that they also influence the mechanical properties of the blends. The effect of iPP is far more pronounced than that of PE_Id, because of an increase in crystalline phase content. iPP particles play a role as nuclei for propylene monomer units in EPDM, whereas PE_Id particles are solvated by the elastomer matrix.     

Morphology of a melt crystallized iPP/HDPE/hydrogenated hydrocarbon resin blend

The structure, phase structure, morphology, crystallization and melting behavior of isotactic polypropylene (iPP) blended with a master batch (MB), formed by high density polyethylene and hydrogenated hydrocarbon resin (iPP/MB), have been in details investigated by using X-ray diffraction, optical microscopy and differential scanning calorimetry. It was found that the structure and morphology depend on crystallization conditions. A new family of α spherulites of iPP (type I spherulites) can be activated using appropriate crystallization conditions. Nucleation of these spherulites has been explained by using the approach of nucleus migration in polymer blends. Type I spherulites present specific morphological, kinetic and thermal behaviors. In particular it was found that the growth rate of type I spherulites, at a given T_c, is higher than the growth rate of spherulites grown from plain iPP.     

Improved conductivity and thermal stability by the formation of a charge‐transfer complex in β‐nucleation‐agent‐nucleated and MWCNT‐filled iPP composites

In this study, the influence of β‐nucleation agent (β‐NA) on the morphology and properties of multi‐walled carbon nanotube (MWCNT) filled isotactic polypropylene (iPP) composites was explored in details. The results show that the incorporation of β‐NA has promoted the dispersion of MWCNT in the iPP matrix, which is profitable for improving the thermal stability and conductivity properties of MWCNT‐iPP composites. Besides, the 0.05 wt % β‐NA nucleated samples exhibit higher impact toughness than that of un‐β‐NA‐nucleated ones. Further SEM observations show that the morphology of MWCNT changes from large agglomerations to small clusters with doping of β‐NA. The main reason is that the incorporation of β‐NA (TMB‐5) in MWCNT filled iPP matrix has led to the formation of a charge‐transfer complex. Some of these clusters act as nucleation sites for inducing crystallization of α spherulites, which have a compete growth with β‐NA induced β crystals. Meanwhile, other clusters exist in the inter‐lamella amorphous phase of β crystals, some of them even combine two adjacent β spherulites. Accordingly, a large conductive network comes into being. Based on the investigated results, a mechanism model is proposed. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Morphology and mechanical properties of polypropylene/poly (propylene-1-octene) in-reactor alloys prepared by Metallocene/Ziegler–Natta hybrid catalyst

A series of isotactic polypropylene/poly(propylene-1-octene) (iPP/PPOc) in-reactor alloys were synthesized by a one-step polymerization process, using Metallocene/Ziegler–Natta hybrid catalyst. The alloys were characterized by FT-IR, DSC, optical microscopy and SEM. The results suggested that the spherical morphology was maintained during one-step polymerization process, which provided a potential application for one-step polyolefin in-reactor alloys. A characteristic “shell–core” structure of the nascent alloy particles was observed for the first time. This phenomenon may be due to the difference between the homopolymerization and copolymerization rate at different active centers. It was also found that the majority of the elastomers in the matrix were homogeneously distributed in the alloys. The introduction of the relatively long 1-octene branches could effectively reduce the crystal size and the crystallinity of the obtained iPP/PPOc alloys and made it possible to vary their rigidity and elasticity in a wide range. The crystallization kinetics of the alloys with pure iPP was also investigated. With the increase of elastomer content, an increase of nucleation density (the nuclei number per unit area) and the decrease of crystal perfection could be clearly observed. In comparison with pure PP, the overall crystallization rates and the growth rates of the spherulites of the alloys decreased obviously. These results indicated that the growth rate of the spherulites was the decisive step for the overall crystallization rate in this case, which can be explained on the basis of dilution effect and obstruction effect on the mobility of PP chains in the propylene–octene copolymer. Investigation of the mechanical properties indicated that notched Izod impact strength of iPP/PPOc alloys have obviously increased in comparison with that of pure iPP. The improvement of impact strength can be mainly attributed to the increase of random copolymer content. Based on the understanding of microstructure and phase morphology, the correlation between morphological structure and mechanical properties has been established.     

Temperature dependence of the nucleation effect of sorbitol derivatives on polypropylene crystallization

The temperature dependence of the nucleation effect of three sorbitol derivatives on the crystallization of isotactic polypropylene (iPP) was studied by means of isothermal crystallization kinetic analysis. Isothermal crystallization thermograms obtained by differential scanning calorimetry (DSC) were analyzed based on the Avrami equation. The Avrami analysis for the nucleated iPP was carried out with DSC data collected to 35% relative crystallinity, and the rate constants were corrected assuming the heterogeneous nucleation and three dimensional growth of iPP spherulites. A semi-empirical equation for the radial growth rate of iPP spherulites was given as a function of temperature and was used to determine the number of effective nuclei at different temperatures. The number of effective nuclei in the nucleated samples was estimated to be 3 × 10² ∽ 10⁵ times larger than that in the neat iPP. The logarithmic numbers of the effective nuclei decreased linearly with decreasing degree of supercooling in the range of crystallization temperatures tested. The temperature dependence of the effect of the nucleating agents on iPP crystallization was given quantitatively in terms of the deactivation factor defined as a fraction of the particles that are active at a particular temperature but inert at the temperature one degree higher. The nucleation activity and its temperature dependence are considered to be cooperative effects of many factors, including the dispersion and the physical or chemical nature of the agent as well as the interaction between the agent and the polymer. It is suggested that the temperature dependence of the effect of a nucleating agent should be treated as a characteristic of a given polymer/ nucleating agent mixture.     

Enhanced spherulite growth rates of isotactic polypropylene in incompatible blends

Isothermal radial growth rates (G) of isotactic polypropylene (iPP) spherulites in immiscible blends with a polyethylene based ionomer (1) partially neutralized with Zn⁺², (2) completely acidified, and (3) completely esterified have been determined at crystallization temperatures between 118 and 124°C by time-lapse photomicroscopy. In these blends iPP spherulites grow with increased G as compared to that of pure iPP. This behavior is attributed to increases in the rate of transport, due to limited miscibility induced by mechanical mixing. However, subtle differences in the melting behavior suggest that changes in Spherulite morphology may also be a contributing factor.     

Morphology,crystallization and melting behaviour of films of isotactic polypropylene blended with ethylene-propylene copolymers and polyisobutylene

The crystallization, the morphology and the thermal behaviour of thin films of isotactic polypropylene (iPP) blended with elastomers such as random ethylene-propylene copolymers (EPM) with different ethylene content and polyisobutylene (PiB) were investigated by means of optical microscopy, differential scanning calorimetry and wide angle X-ray diffractometry. During crystallization EPM copolymers are ejected on the surface of the film forming droplet-like domains. A different morphology is observed in iPP/PiB blends. For these mixtures the elastomers separate from the iPP phase forming spherical domains that are incorporated in the iPP intraspherulitic regions. Both EPM and PiB elastomers act as nucleant agents for iPP spherulites. This nucleation efficiency is strongly dependent on the chemical structure and molecular mass of the elastomers. The addition of EPM causes an elevation of the observed and equilibrium melting temperature of iPP. This unusual effect may be accounted for by assuming that the elastomers are able to extract selectively the more defective molecules of iPP. The depression of the growth rate of spherulites and the observed and equilibrium melting temperature of iPP, noted in iPP/PiB blends, suggests that these two polymers have a certain degree of compatibility in the melt.     

Isothermal crystallization kinetics and morphology development of isotactic polypropylene blends with atactic polypropylene

The crystallization kinetics and morphology development of pure isotactic polypropylene (iPP) homopolymer and iPP blended with atactic polypropylene (aPP) at different aPP contents and the isothermal crystallization temperatures were studied with differential scanning calorimetry, wide‐angle X‐ray diffraction, and polarized optical microscopy. The spherulitic morphologies of pure iPP and larger amounts of aPP for iPP blends showed the negative spherulite, whereas that of smaller amounts of aPP for the iPP blends showed a combination of positive and negative spherulites. This indicated that the morphology transition of the spherulite may have been due to changes the crystal forms of iPP in the iPP blends during crystallization. Therefore, with smaller amounts of aPP, the spherulitic density and overall crystallinity of the iPP blends increased with increasing aPP and presented a lower degree of perfection of the γ form coexisting with the α form of iPP during crystallization. However, with larger amounts of aPP, the spherulitic density and overall crystallinity of the iPP blends decreased and reduced the γ‐form crystals with increasing aPP. These results indicate that the aPP molecules hindered the nucleation rate and promoted the molecular motion and growth rate of iPP with smaller amounts of aPP and hindered both the nucleation rate and growth rate of iPP with larger amounts of aPP during isothermal crystallization. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 1093–1104, 2007     

Stereochemical composition-properties relationships in isotactic polypropylenes obtained with different catalyst systems

The influence of stereochemical composition of the radial growth rate of spherulites, the nucleation density, the overall rate of crystallization and the thermal behaviour of fractions of iPP samples synthesized with different catalyst systems (low, high and very high yield) was investigated. The study used ¹³C n.m.r., differential scanning calorimetry (d.s.c.) and optical microscopy. The ¹³C n.m.r. analysis showed that due to the presence of catalytic sites with different stereoregulating capability the catalyst system produces polypropylene with different stereoregularity. It was found that the growth rate of spherulites and the overall rate of crystallization are strictly related to the stereochemical structure of the polypropylene. Moreover, for the low yield iPP, phenomena of secondary crystallization were observed by Avrami analysis of the overall kinetics. Values of the equilibrium melting temperature (T_m), energy of nucleation (Δø1) and surface free energy of folding (σe) of iPP lamellar crystals have been determined according to the kinetic theory of polymer crystallization. The values of such thermodynamic quantities as well as the thermal behaviour of various iPP are strongly dependent upon the amount and distribution of configurational irregularities existing along the chains and upon the molecular mass distribution.     

Primary nucleation behaviour in isotactic polypropylene/ethylene-propylene random copolymer blends

Primary nucleation of spherulites in blends of isotactic polypropylene (iPP) with ethylene-propylene random copolymer (EPM) has been investigated using optical microscopy. The number of spherulites generally increases with increasing EPM content. It is shown that this increase is caused by migration of heterogeneous nuclei across interface boundaries from EPM to iPP during melt-mixing. The migration was observed in the blends with the nucleating agent initially added to EPM before blending with iPP. It is suggested that the interfacial free energy difference between nuclei and the molten components of the blend is responsible for the migration of nuclei. It is also shown that self-seeded nucleation becomes damped in the blends due to partial solubility of the components and that the degradation of the blends during melt-annealing depresses the primary nucleation.     

Crystallization behaviour of isotactic polypropylene/linear low density polyethylene blends

Crystallization behaviour of isotactic polypropylene/linear low density polyethylene (iPP/LLDPE) blends has been investigated by optical microscopy and DSC. Crystallization of iPP depends upon blend composition and thermal history. When blended with LLDPE, the crystallization temperature of iPP, T_c, decreased slightly. Crystallinity did not change in the range 0-80wt% LLDPE; there were only slight changes in the crystalline structure, but LLDPE seemed to resist forming the β type of spherulites. Below 80 wt% of LLDPE, iPP was a continuous phase. The iPP spherulite growth rate was almost constant; however, overall crystallization decreased due to decreasing primary nuclei density.     

Some aspects of isotactic polypropylene crystallization in an ethylene–propylene–diene rubber matrix

Crystallization of isotactic polypropylene (iPP) in an ethylene–propylene–diene rubber matrix (EPDM), crosslinked with dicumyl peroxide (DCP), has been studied. A discrepancy concerning the degree of crystallinity of the blends determined using different experimental techniques, has been discovered and an effort to explain it is made. iPP was found to recrystallize in EPDM in a manner, depending on the amount of plastomer added. Nucleation, being predominantly homogeneous for ‘pure’ iPP, becomes predominantly hetero-geneous for its blends with EPDM. The smaller the polypropylene content the more a defect crystalline phase is formed. The defects, as well as an orientation were shown to be responsible for the higher, in comparison with other methods, degree of crystallinity determined by wide-angle X-ray scattering. ©1997 SCI     

Investigation of conditions of spherulite formation in mixtures of crystalline and amorphous polymers

The supermolecular structure of mixtures of crystalline polymers (low pressure and high pressure polyethylene, isotactic polypropylene) with an amorphous polymer (atactic polypropylene) from the point of view of the influence of the amorphous component on the morphology of the crystalline component has been investigated. The criterion of changes in the morphological state of larger supermolecular formations was the microscopic image of the samples obtained with an optical microscope, both between crossed nicols and in phase contrast. It has been established that the formation of typical spherulites depends on the amount of admixture of the amorphous polymer and also on the treatment of the samples. Upon crystallization in presence of a small amount of solvent (p-xylene), formation of typical spherulites of the crystalline component of the mixture can be observed while the same mixture in case of evaporation of the solvent presents a granulated refractive structure without typical spherulites, regardless of the rate of cooling. The probable role of the solvent is to facilitate mutual segregation of the microphases of both polymers in consequence of decrease in viscosity of the mixture. It has been further shown that even after briefly heating the mixture to a temperature of 220°C., before crystallization, spherulites do not form; on the contrary, spherulites originally present disappear and a structure consisting of smaller refractive formations of crystalline polymer is obtained. The formation of this structure, emerging after destruction of spherulites, might be attributed to an increase of interpenetration of both polymers and to an increase of the contact surfaces between components of the mixture.     

Isotactic polypropylene/polystyrene blends: Effects of the addition of a graft copolymer of propylene with styrene

A novel graft copolymer of unsaturated propylene with styrene (uPP-g-PS) was added to binary blends of isotactic polypropylene (iPP) and atactic polystyrene (aPS) with a view to using such a copolymer as compatibilizer for iPP/aPS materials. Differential scanning calorimetry, optical microscopy, scanning electron microscopy (SEM), wide angle X-ray scattering, and small angle X-ray scattering (SAXS) techniques have been carried out to investigate the phase morphology and structure developed in solution-cast samples of iPP/aPS/uPP-g-PS ternary blends. It was found that the uPP-g-PS addition can provide iPP/aPS-compatibilized materials and that the extent of the achieved compatibilization is composition-dependent. Blends of iPP and aPS exhibited a coarse domain morphology that is characteristic of immiscible polymer systems. By adding 2% (wt/wt) of uPP-g-PS copolymer a very broad particle-size distribution was obtained, even though the particles appeared coated by a smooth interfacial layer, as expected according to a core–shell interfacial model. With increasing uPP-g-PS content (5% wt/wt), a finer dispersion degree of particles, together with morphological evidence of interfacial adhesion, was found. With further increase of uPP-g-PS amount (10% wt/wt) the material showed such a homogeneous texture that neither domains of dispersed phase nor holes could be clearly detected by SEM. The type of interface developed in such iPP/aPS/uPP-g-PS blends was accounted for by an interfacial interpenetration model. The iPP crystalline texture, size, neatness, and regularity of iPP spherulites crystallized from iPP/aPS/uPP-g-PS blends were found to decrease when the copolymer content was slightly increased. Assuming, for the iPP spherulite fibrillae, a two-phase model constituted by alternating parallel crystalline lamellae and amorphous layers, it was shown by SAXS that the phase structure generated in iPP/aPS/uPP-g-PS blends is characterized by crystalline lamellar thickness (L_c) and interlamellar amorphous layer thickness (L_a) higher than that shown by plain iPP; the higher the copolymer content, the higher the L_c and L_a. It should be remarked that considerably larger increases have been found in L_a values. Such SAXS results have been accounted for by assuming that a cocrystallization phenomenon between propylenic sequences of the uPP-g-PS copolymer and iPP occurs and that during such a process PS chains grafted into copolymer sequences remain entrapped in iPP interlamellar amorphous layers, where they form their own separate domains. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65:1539–1553, 1997     

Epitaxial crystallization of olefin block copolymers (OBCs) on uniaxially oriented isotactic polypropylene and high-density polyethylene films

The epitaxial crystallization behavior of olefin block copolymers (OBCs) on uniaxially oriented isotactic polypropylene (iPP) and high-density polyethylene (HDPE) films has been investigated by transmission electron microscopy (TEM). The crystallizable blocks of the OBCs under investigation were epitaxially nucleated by both iPP and HDPE substrates and epitaxial growth of OBC lamellae was observed. Epitaxial crystallization of the OBCs has been found for slow and fast cooling conditions from the melt which pointed to the strong interaction between the polyolefin substrates and the OBCs. However, the epitaxial morphology of the OBCs strongly depends on their octene concentration difference (Δ_C8) between crystallizable and non-crystallizable blocks, which probably is related to the OBC segregation strength in the melt. With high Δ_C8 the development of epitaxial crystallization of the OBC was restricted within isolated crystalline domains surrounded by the amorphous phase. In contrast, with low Δ_C8 the oriented lamellae of the OBC were distributed homogeneously on iPP but formed separated crystalline domains on HDPE, which has a stronger nucleation capability than iPP on the crystalline OBC blocks because of its similar molecular architecture. Our study points to epitaxy as another reason for the strong interaction between OBC and polyolefins which causes the advanced compatibilization behavior of OBCs when compared with conventional random copolymers.