Effects of ORP, recycling rate, and HRT on simultaneous sulfate reduction and sulfur production in expanded granular sludge bed (EGSB) reactors under micro-aerobic conditions for treating molasses distillery wastewater

An expanded granular sludge bed (EGSB) reactor was adopted to incubate the sludge biogranule that could simultaneously achieve sulfate reduction and sulfide reoxidization to elemental sulfur for treating molasses distillery wastewater. The EGSB reactor was operated for 175 days at 35 °C with a pH value of 7.0, chemical oxygen demand (COD) loading rate of 4.8 kg COD/(m3 d), and sulfate loading rate of 0.384 kg SO(4)(2-)/(m3 d). The optimal operation parameters, including the oxidation reduction potential (ORP), recycling rate, and hydraulic retention time (HRT), were established to obtain stable and acceptable removal efficiencies of COD, sulfate, and higher elemental sulfur production. With an ORP of -440 mV, a recycling rate of 300%, and HRT of 15 h, the COD and sulfate removal efficiencies were 73.4 and 61.3%, respectively. The elemental sulfur production ratio reached 30.1% when the elemental sulfur concentration in the effluent was 48.1 mg/L. The performance results were also confirmed by the mass balance calculation of sulfate, sulfide, and elemental sulfur over the EGSB reactor.     

Biofilm adaptation to sulfate reduction in anaerobic immobilized biomass reactors sujected to different COD/sulfate ratios.

Various aspects of biofilm adaptation to sulfate reduction in horizontal-flow anaerobic immobilized biomass (HAIB) reactors subjected to increasing sulfate concentrations and different COD/sulfate ratios are presented and discussed. Four bench-scale HAIB reactors filled with vegetal carbon (R1 and R2) and polyurethane foam matrices (R3 and R4) were utilized. Influent sulfate concentrations ranging from 500 to 3000 mg/L were applied at COD/sulfate ratios ranging from 5.0 to 1.7. Reactors R1 and R4 were operated with higher sulfate loads than those applied to R2 and R3. For the same COD/sulfate ratio, the highest sulfate reduction efficiency (approximately 80%) was displayed by the vegetal carbon reactor (R2) subjected to low sulfate loads. According to the results of our molecular biology analyses, the different support materials provided different biomass colonization conditions. The lowest diversity of sulfate-reducing bacteria was found in the HAIB filled with polyurethane foam matrices operating with high sulfate loads.     

Effects of nitrobenzene concentrations and hydraulic retention time on the treatment of nitrobenzene in sequential anaerobic baffled reactor and continuously stirred tank reactor system.

The effects of increasing nitrobenzene (NB) concentrations and hydraulic retention time (HRT) on the performance of anaerobic baffled reactor (ABR) and aerobic completely stirred tank reactor (CSTR) were studied. In the first step the NB concentration was increased from 30 to 700 mg/L at constant COD and flowrates. Maximum COD removal efficiencies in ABR varied between 88-92% as NB concentrations increased from 30 to 210 mg/L. After this dose, COD removal efficiency decreased to 85 and 79% at NB concentrations of 550 and 700 mg/L, respectively. Removal efficiencies of NB were nearly 100% for all NB concentrations in ABR reactor effluent. In the second step, COD and NB concentrations were kept constant while HRT decreased from 10.38 days to 1 day. As HRT decreased from 10.38 to 2.5 days the COD removal efficiencies in the anaerobic and anaerobic/aerobic reactor effluents were 92-94% and 97-98%, respectively. As HRT decreased from 2.5 days to 1 day COD removal efficiencies in the anaerobic and anaerobic/aerobic reactor effluents decreased to 83 and 95%, respectively. This study showed that HRT is a more important operation parameter than increasing NB concentration in ABR/CSTR sequential reactor system. Although ABR/CSTR system exhibited good COD and NB removal efficiencies, the lower HRTs slightly decreased the removal efficiencies compared to increasing NB concentration.     

Anaerobic digestion elutriated phased treatment of piggery waste.

The performance of a novel high-rate anaerobic process, the anaerobic digestion elutriated phased treatment (ADEPT) process, for treating a slurry-type piggery waste (55 g COD/L and 37 g TS/L) was investigated. The ADEPT process consists of an acid elutriation slurry reactor for hydrolysis and acidification, followed by an upflow anaerobic sludge bed reactor for methanification. This process provides stable and high system performance with short HRT (7.4 d) and better effluent quality (2 g SCOD/L and 0.68 g VSS/L) due to the alkaline pH condition for hydrolysis/acidification phase, high refractory solids removal and ammonia toxicity reduction. The optimum pH and HRT for hydrolysis/acidogenesis of the piggery waste were 9 and 5 days at both 35 degrees C and 55 degrees C conditions. The hydrolysis and acidification rate in the mesophilic reactor were 0.05 d(-1) and 0.11 d(-1), meaning that hydrolysis was a limiting step. SCOD production by the hydrolysis was about 0.26 g SCOD/g VS(fed) (3.6 g SCOD/g VS reduction). Methane production and content in the system were 0.3 L CH4/g VS(fed) (0.67 L CH4/g VS destroyed) and 80%, respectively, corresponding to 0.23 L CH4/g COD removal (@STP).     

Microbial sulphate reduction during anaerobic digestion: EGSB process performance and potential for nitrite suppression of SRB activity.

The present study investigated mesophilic anaerobic treatment of sulphate-containing wastewater in EGSB reactors and assessed the inclusion of nitrite in the reactor influent as a method for control of biological sulphate reduction. Two EGSB reactors, R1 and R2, were operated for a period of 581 days at varying volumetric loading rates, COD/SO4(2-) ratios and influent nitrite concentrations (R2 only). COD removal efficiencies of > 93% were achieved in both reactors at influent sulphate concentrations of up to 3,000 mg l(-1). A two-fold increase in the influent sulphate concentration, giving an influent COD/SO4(2-) ratio of 2, resulted in a reduction in reactor COD removal efficiency to 84% and 89%, in R1 and R2, respectively. Despite inclusion of nitrite in the R2 influent at concentrations up to 500 mg NO2-N l(-1), sulphate reduction proceeded similarly in R2 and R1, suggesting the ineffectiveness of nitrite as a potential inhibitor of SRB     

Treatment of low and medium strength sewage in a lab-scale gradual concentric chambers (GCC) reactor.

One of the major challenges of anaerobic technology is its applicability for low strength wastewaters, such as sewage. The lab-scale design and performance of a novel Gradual Concentric Chambers (GCC) reactor treating low (165+/-24 mg COD/L) and medium strength (550 mg COD/L) domestic wastewaters were studied. Experimental data were collected to evaluate the influence of chemical oxygen demand (COD) concentrations in the influent and the hydraulic retention time (HRT) on the performance of the GCC reactor. Two reactors (R1 and R2), integrating anaerobic and aerobic processes, were studied at ambient (26 degrees C) and mesophilic (35 degrees C) temperature, respectively. The highest COD removal efficiency (94%) was obtained when treating medium strength wastewater at an organic loading rate (OLR) of 1.9 g COD/L.d (HRT = 4 h). The COD levels in the final effluent were around 36 mg/L. For the low strength domestic wastewater, a highest removal efficiency of 85% was observed, producing a final effluent with 22 mg COD/L. Changes in the nutrient concentration levels were followed for both reactors.     

Application of chemical precipitation for piggery wastewater treatment.

Several series of experiments were conducted to investigate the treatment of piggery wastewater using chemical precipitation (CP) where various types of coagulants such as aluminium sulfate (Al2(SO4)3), poly aluminium chloride (PAC), ferric chloride (FeCl3), ferric sulfate (Fe2(SO4)3), ferrous sulfate (FeSO4) and ferrous chloride (FeCl2) were used. Throughout the experiments, CP was found to achieve high removal efficiencies for organic compounds and nutrients (nitrogen and phosphorus) from the piggery wastewater. Experimental results showed the optimal doses of FeCl3, Fe2(SO4)3, FeCl2 and FeSO4 was 2.0 g/L, while 0.31 g/L and 2.5 g/L were the optimum dose for PAC and Al2(SO4)3, respectively. The pH range 4-5 resulted in the best performance to all coagulants except FeCl2 and FeSO4, whose optimum pH were more than 6. Percentage removal efficiencies for COD were in the ranges of 70-80%, 90-95% for SS, 80-90% for organic-N and TP. Those removal efficiencies were achieved within 5 min of operation. Three times of repetition in CP resulted in higher removal efficiencies for COD, SS and colour up to 74%, 99% and 94% respectively, in which Al2(SO4)3 was used as the coagulant. Removal efficiencies of various water quality parameters in a continuously operated reactor were similar to those of the batch experiments. Biodegradable ratios (BOD5/COD) increased up to 65% after the application of CP.     

Performance comparison of a continuous-flow stirred-tank reactor and an anaerobic sequencing batch reactor for fermentative hydrogen production depending on substrate concentration.

This study was conducted to compare the performance of a continuous-flow stirred-tank reactor (CSTR) and an anaerobic sequencing batch reactor (ASBR) for fermentative hydrogen production at various substrate concentrations. Heat-treated anaerobic sludge was utilized as an inoculum, and hydraulic retention time (HRT) for each reactor was maintained at 12 h. At the influent sucrose concentration of 5 g COD/L, start-up was not successful in both reactors. The CSTR, which was started-up at 10 g COD/L, showed stable hydrogen production at the influent sucrose concentrations of 10-60 g COD/L during 203 days. Hydrogen production was dependent on substrate concentration, resulting in the highest performance at 30 g COD/L. At the lower substrate concentration, the hydrogen yield (based on hexose consumed) decreased with biomass reduction and changes in fermentation products. At the higher substrate concentration, substrate inhibition on biomass growth caused the decrease of carbohydrate degradation and hydrogen yield (based on hexose added). The ASBR showed higher biomass concentration and carbohydrate degradation efficiency than the CSTR, but hydrogen production in the ASBR was less effective than that in the CSTR at all the substrate concentrations.     

Effect of organic loading rate on a wastewater treatment process combining moving bed biofilm and membrane reactors.

The effect of moving bed biofilm reactor (MBBR) loading rate on membrane fouling rate was studied in two parallel units combining MBBR and membrane reactor. Hollow fiber membranes with molecular weight cut-off of 30 kD were used. The HRTs of the MBBRs varied from 45 min to 4 h and the COD loading rates ranged from 4.1 to 26.6 g COD m(-2) d(-1). The trans-membrane pressure (TMP) was very sensitive to fluxes for the used membranes and the experiments were carried out at relatively low fluxes (3.3-5.6 l m(-2) h(-1)). Beside the test with the highest flux, there were no consistent differences in fouling rate between the low- and high-rate reactors. Also, the removal efficiencies were quite similar in both systems. The average COD removal efficiencies in the total process were 87% at 3-4 h HRT and 83% at 0.75-1 h HRT. At high loading rates, there was a shift in particle size distribution towards smaller particles in the MBBR effluents. However, 79-81% of the COD was in particles that were separated by membranes, explaining the relatively small differences in the removal efficiencies at different loading rates. The COD fractionation also indicated that the choice of membrane pore size within the range of 30 kD to 0.1 microm has very small effect on the COD removal in the MBBR/membrane process, especially with low-rate MBBRs.     

Treatment of organic synthesis wastewater using anaerobic packed bed and aerobic suspended growth bioreactors.

The performance of an anaerobic mesophilic packed bed reactor, with a mixture of GAC and tezontle, followed by an aerobic suspended growth system was studied for the treatment of organic chemical wastewater with a high COD concentration (22-29 g/L). The testing of the anaerobic-aerobic system was conducted in an experimental set-up for almost 2.5 years. Different operational conditions were evaluated. The anaerobic reactor showed performance stability and COD removals higher than 80% were obtained with loads up to 16.6 kg x m(-3) x d(-1). The acclimation of the aerobic biomass to the substrate in the anaerobic effluent was very quick and COD removals higher than 94% were obtained even at high organic loads. The combined anaerobic-aerobic system allowed total COD removals higher than 99.5% and the accomplishment of the discharge requirements of 200 mgCOD/L when the anaerobic reactor was operated with loads of 8-11 kg x m(-3)x d(-1) and the aerobic reactor with 0.33 kg x kg(-1) x d(-1), being the total HRT of 4.4. The average TKN removal in the anaerobic-aerobic system was 97%, the average for the anaerobic reactor being 52% and that one for the aerobic system being 94%.     

Reductive dechlorination of 1, 2-dichloroethane using anaerobic sequencing batch reactor (ASBR)

The objective of this research was to study the dechlorination of 1,2-dichloroethane (1,2-DCA) in a synthetic wastewater with lab-scale anaerobic sequencing batch (ASBR) reactors. Anaerobic sludge was used as a biocatalyst. Sodium acetate and dextrose served as the main methanogenic substrate. Experimental studies were conducted at wide-range of volumetric (0.25-1.25 g COD/L.d) and specific (0.0362-0.181 g COD/ g VSS.d) loading rates and influent wastewater CODs (500-2500 mg/L). During 266 days of reactor operation, the mixed culture degraded 1,2 dichloroethane at concentrations of up to 50 mg/L, with an HRT of 48 hrs. No chlorinated intermediates or residues were found. 1,2-DCA degradation resulted in ethene and ethane formation. Acetate was the most effective electron donor for dechlorination, although, dextrose was also effective, but to a lesser extent. The mixed culture degraded 1,2 Dichloroethane in the temperature range of 28+/-4 degrees C, with the pH range of 7.25 to 7.95. The 1,2-DCA removal rates achieved, and the safe nature of the end products, signify the anaerobic sequencing batch (ASBR) reactor technology for practical decontamination of waters containing such types of organochlorines. The COD removal efficiencies were in the range of 95 to 98% depending on volumetric and specific loading rates applied.     

Anaerobic treatment of vinasses by a sequentially mixed moving bed biofilm reactor.

Wine distillery wastewater, commonly called vinasses, was treated by an anaerobic moving bed biofilm reactor (AMBBR) with 32.9 litre available volume. The reactor was filled with 66% cylindrical polyethylene supports with density 0.84 g cm(-3) as a biofilm carrier. The reactor was sequentially mixed by a submerged centrifugal pump fixed to the bottom, and each mixing time just lasted 1.25 minutes. The organic loading rate (OLR) of the reactor were increased from 1.6 to 29.6 g sCOD l(-1) d(-1) (soluble chemical oxygen demands--sCOD) and hydraulic retention time (HRT) was decreased from 6.33 to 1.55 days accordingly. Soluble COD removal efficiency was 81.3-89.2% at an OLR of 29.6 g sCOD l(-1) d(-1). At the end of the experiment, 83.4% total biomass was attached on support and the specific density of support in the reactor was 0.93-1.05 g cm(-3), which increased by about 10.7-25% compared with that at the beginning of the study.     

改进型移动床生物膜反应器处理有机废水的试验

改进型移动床生物膜反应器(CMCBR)是在普通移动床生物膜反应器中引入导流板,使填料在全池循环移动,消除了普通移动床生物膜反应器的死角。在CMCBR处理模拟生活污水的试验中,研究了有机物的去除效果,考察了容积负荷、水力停留时间、冲击负荷等参数对处理效果的影响。试验发现,在填料填充比例为50%(体积比),进水COD质量浓度为320~550mg/L,水力停留时间为3 h的条件下,出水COD质量浓度小于100 mg/L,达到国家污水综合排放标准的一级标准。反应器具有较强的抗冲击负荷能力,出水水质稳定。     

Denitrification with corncob as carbon source and biofilm carriers

In this research the agricultural by-product corncob was investigated as a carbon source as well as a biofilm carrier to remove organic matter, expressed as chemical oxygen demand (COD) and nitrate nitrogen (nitrate-N), from wastewater in a batch laboratory reactor. The performance of a reactor with corncob as the carbon source and the biofilm carrier was compared with a control batch reactor with suspended plastic carriers and glucose as the sole carbon source. With 60 vol% of corncob carriers inside the reactor, a soluble COD/N ratio of 4.2 g COD g N(-1) was enough for total denitrification, nearly half of the control reactor (9.5 g COD g N(-1)), at 23 h reaction time. The specific denitrification rate decreased with increasing soluble COD consumption for both reactors. Nitrate and COD removal efficiencies decreased with shorter retention times, with accentuated effects in the reactor. This study suggested corncob as a feasible carbon source and that reaction time was a limiting factor with corncob used as the carbon source for denitrification.     

Experimental and modeling investigations of a hybrid upflow anaerobic sludge-filter bed (UASFB) reactor

A 9.8-L hybrid UASFB reactor, in which the lower half was occupied by a sludge blanket and the upper half by small floating polyethylene media, was evaluated using wine distillery vinasse as substrate. The reactor was operated for a total period of 232 days at 33 + 1 degrees C. Continuous feeding of the reactor was started with an initial OLR of 2.9 g COD/L.d and then it was increased step wise to 19.5 g COD/L.d by increasing the feed COD, while maintaining a constant HRT (1.05 d). The reactor was equipped with a continuous internal recirculation system from top to the bottom at the rate of 9 L/h (upflow velocity = 0.83 m/h) upto day 159 and then it was reduced to about half on day 160 onwards. It was observed that the reduced recirculation rate did not affect the performance of the reactor with an average COD(t) and COD(s) removal efficiencies of 82 and 88%, respectively. A maximum gas production rate of 6.7 L CH(4)/L(reactor).d was achieved for the highest OLR applied. The specific activity analysis depicts that the activity of the attached biomass was more than 2 times higher than that of the granular sludge. The efficiency of liquid mixing was good through out this study. The packing medium had a dual role in the retention of the biomass inside the reactor: i.e. entrapment of biomass within the support and filtration of the granular biomass, preventing it from going out of the reactor. ADM1_10 model simulated well the dynamic evolutions of the main variables in the liquid as well as in the gas phases.     

Nutrients removal in hybrid fluidised bed bioreactors operated with aeration cycles.

Abstract Two hybrid fluidised bed reactors filled with sepiolite and granular activated carbon (GAC) were operated with short cycled aeration for removing organic matter, total nitrogen and phosphorous, respectively. Both reactors were continuously operated with synthetic and/or industrial wastewater containing 350-500 mg COD/L, 110-130 mg NKT/L, 90-100 mg NH3-N/L and 12-15 mg P/L for 8 months. The reactor filled with sepiolite, treating only synthetic wastewater, removed COD, ammonia, total nitrogen and phosphorous up to 88, 91, 55 and 80% with a hydraulic retention time (HRT) of 10 h, respectively. These efficiencies correspond to removal rates of 0.95 kgCODm(-3)d(-1) and 0.16 kg total N m(-3)d(-1).The reactor filled with GAC was operated for 4 months with synthetic wastewater and 4 months with industrial wastewater, removing 98% of COD, 96% of ammonia, and 66% of total nitrogen, with an HRT of 13.6 h. No significant phosphorous removing activity was observed in this reactor. Microbial communities growing with both reactors were followed using polymerase chain reaction (PCR) and denaturing gradient gel electrophoresis (DGGE) techniques. The microbial fingerprints, i.e. DGGE profiles, indicated that biological communities in both reactors were stable along the operational period even when the operating conditions were changed.     

Pilot-scale two-stage process: a combination of acidogenic hydrogenesis and methanogenesis.

This study was performed to optimize both acidogenic hydrogenesis and methanogenesis, and then to develop a pilot-scale two-stage process producing not only CH4 but also H2. Firstly, acidogenic hydrogenesis of food waste was examined in pilot-scale leaching-bed reactors using dilution rate (D) as a tool to improve the environmental conditions. The maximum efficiency of 71.4% was obtained by adjusting D from 4.5 to 2.5 d(-1) depending on the state of degradation. Secondly, the wastewater from acidogenic hydrogenesis was converted to CH4 in a pilot-scale UASB reactor. The COD removal efficiency exceeded 95% up to the loading rates of 13.1 g COD/Ld, which corresponded to HRT of 0.25 d (6 h). Lastly, a pilot-scale two-stage process was devised based on a combination of acidogenic hydrogenesis and methanogenesis. Over 120 days, the pilot-scale process resulted in large VS reduction of 70.9% at the high loading rate of 12.5 kg VS/m3/d in a short SRT of 8 days.     

Two-stage entrapped mixed microbial cell process for simultaneous removal of organics and nitrogen for rural domestic sewage application.

A two-stage entrapped mixed microbial cell ((2S)EMMC) process which separates nitrification and denitrification phases by the installation of the anoxic and oxic EMMC reactors packed with EMMC carriers was operated with 6, 4, 3, and 2 hours of hydraulic retention time (HRT) using simulated domestic wastewater. The activated sludge was immobilized using cellulose acetate for the EMMC carriers. Similar soluble chemical oxygen demand (SCOD) removal efficiencies of 90-97% were observed for all HRTs (SCOD loading rate of 0.84-2.30 g/L/d) applied. In order to achieve more than 80% of TN removal efficiency, the HRT should be maintained higher than 4 hours (less than 0.24 g/L/d of TN loading rate). Denitrification was a rate-limiting step which controlled overall TN removal efficiency at TN loading rate of 0.15-0.31 g/L/d although nitrification efficiencies achieved 97-99%. The effluent TSS of less than 25 mg/L in the (2S)EMMC process was maintained at the SCOD loading rate of less than 1.23 g/L/d with back-washing intervals of 5 and 10 days in the anoxic and oxic EMMC reactors, respectively. The minimum HRT of 4 hours is required for high removal efficiencies of organics (average 95.6%) and nitrogen (average 80.5%) in the (2S)EMMC process with 3 times of recirculation ratio.     

Influence of effluent-recirculation condition on the process performance of expanded granular sludge bed reactor for treating low strength wastewater.

A 2.0 L volume of EGSB reactor was operated at 20 degrees C for more than 500 days with 0.3-0.4 g COD/L of sucrose base wastewater to investigate the influence of effluent-recirculation on the process performance. At the start up period, the reactor was operated in EGSB mode with 5 m/h upflow velocity by continuous effluent recirculation. The COD loading was set to 7.2-9.6 kg COD/m(3) day with HRT of 1 hour. However, in this mode, EGSB reactor exhibited insufficient COD removal efficiency, i.e., 50-60%. Therefore, UASB mode (without recirculation, 0.7 m/h upflow velocity) was used for 30 minutes in every 40 minutes cycle to increase the COD concentration in the sludge bed. As a result, an excellent process performance was shown. The COD removal efficiency increased from 65% to 91% and the reactor could maintain a good physical property of retained sludge (sludge concentration: 33.4 g VSS/L and SVI: 25 mL/g VSS). Furthermore, retained sludge possessed sufficient level of methanogenic activity at 20 degrees C.     

The effect of operational conditions on the performance of UASB reactors for domestic wastewater treatment.

In this investigation, the performance of Upflow Anaerobic Sludge Blanket (UASB) reactors treating municipal wastewater was evaluated on the basis of: (i) COD removal efficiency, (ii) effluent variability, and (iii) pH stability. The experiments were performed using 8 pilot-scale UASB reactors (120 L) from which some of them were operated with different influent COD (CODInf ranging from 92 to 816 mg/L) and some at different hydraulic retention time (HRT ranging from 1 to 6 h). The results show that decreasing the CODInf, or lowering the HRT, leads to decreased efficiencies and increased effluent variability. During this experiment, the reactors could treat efficiently sewage with concentration as low as 200 mg COD/L. They could also be operated satisfactorily at an HRT as low as 2 hours, without problems of operational stability. The maximum COD removal efficiency can be achieved at CODInf exceeding 300 mg/L and HRT of 6h.