Supercritical CO2 and low-pressure solvent extraction of mango (Mangifera indica) leaves: Global yield,extraction kinetics,chemical composition and cost of manufacturing

Low-pressure solvent extraction (LPSE) and supercritical fluid extraction (SFE) were used to obtain extracts from mango (Mangifera indica) leaves. Kinetics curves were determined for both methodologies. The extracts chemical compositions and manufacturing costs were determined for both processes. Global yield isotherms for SFE process were determined at 10–40 MPa and 313–323 K. The highest yield was 2.24% at 30 MPa and 323 K; the LPSE yield (9.3%) was almost three times higher than that of SFE (3.6%). Thin layer chromatography showed that mango leaves extracts have several classes of compounds as alkaloids, flavonoids and terpenoids, recovered by both methods. The cost of manufacturing (COM) mango leaves extracts were US$ 32/kg and US$ 92/kg for LPSE and SFE, respectively.     

Obtaining phenolic compounds from jatoba (Hymenaea courbaril L.) bark by supercritical fluid extraction

The extraction of polyphenol compounds from jatoba (Hymenaea courbaril L. var stilbocarpa) bark using supercritical fluid extraction (SFE) with CO₂ and cosolvents has been investigated. Among the solvent systems studied, SFE using CO₂ and water (9:1, v/v), at 323 K and 35 MPa, presented the best results, with extract yield of 24%, and with high antioxidant activity (IC₅₀ of 0.2 mg/cm³). This solvent system was used to determine global yield isotherms, which were built at 323 and 333 K, and 15, 25, and 35 MPa, using a second lot of jatoba. The highest yield was 11.5% at 15 MPa and 323 K, with maximum total phenolic compounds (TPC) of 335.00 mg TAE/g extract (d.b.) and total tannins content of 1.8 g/100 g raw material. A kinetic experiment was performed using optimized conditions, yielding 18% extract, and the kinetic parameters were used to scale-up the process from laboratory to pilot scale. Chemical analyses showed high content of phenolic compounds in the extracts of jatoba bark mostly due to the presence of procyanidins.     

Extraction of mangiferin from Mahkota Dewa (Phaleria macrocarpa) using subcritical water

A pharmacological active component, mangiferin, was extracted from Mahkota Dewa using subcritical water extraction. The subcritical water extractions were carried out at temperatures ranging 323–423 K, pressures ranging 0.7–4.0 MPa, and extraction times ranging 1–7 h. Extraction yield of mangiferin was measured using high-performance liquid chromatography (HPLC). The extraction yield was strongly dependent on the temperature while weakly dependent on the extraction pressure. As the extraction temperature increased, the extraction mangiferin yield increased, possibly resulting from the decrease in polarity of subcritical water at higher temperature. At an optimal extraction condition of 373 K, 4.0 MPa and extraction time of 5 h, the extraction yield of mangiferin was 21.7 mg/g. This value was close to the extraction yield with methanol (25.0 mg/g) and higher than those with water (18.6 mg/g) or ethanol (13.2 mg/g) at their boiling points.     

Obtaining sugars from coconut husk,defatted grape seed,and pressed palm fiber by hydrolysis with subcritical water

In this work, three residues from the food industry (coconut husk, defatted grape seed and pressed palm fiber) were subjected to subcritical water hydrolysis with the aim of producing fermentable sugars. Hydrolysis kinetics were determined using a semi-batch unit equipped with a 50 mL reactor. The process was conducted at 208 °C and 257 °C for 30 min, with water flow rate of 33 mL/min and under 20 MPa. The liquefaction degree of the raw materials increased with temperature. The total reducing sugars recovered also increased with temperature. Maximum total reducing sugars recovered for coconut husk, defatted grape seed and pressed palm fiber using SWH were 11.7%, 6.4% and 11.9% from total raw material, respectively. Coconut husk presented the highest amount of monosaccharides (3.4%), followed by pressed palm fiber (2.4%) and defatted grape seeds (0.7%). On the other hand, the degradation products that are also fermentation inhibitors increased with temperature as well. Each raw material presented a different monosaccharides and inhibitors profile, which indicates that SWH should be evaluated and optimized individually for each case.     

Pressurized liquid extraction and low-pressure solvent extraction of carotenoids from pressed palm fiber: Experimental and economical evaluation

In this work, a comparison of Soxhlet extraction (LPSE–SOX), percolation (LPSE–PE) and pressurized liquid extraction (PLE) for the recovery of carotenoid-rich extracts from pressed palm fiber (PPF) was carried out in terms of yield, carotenoid profile and economic viability to evaluate the methods’ industrial applicability. An optimization study was performed for each extraction technique with ethanol at a solvent/feed ratio of 20. The independent variables were temperature (35–55 °C), pressure (0.1–8 MPa) and flow rate (1.6, 2.4 g/min). The results showed that the global extraction yield obtained using LPSE–SOX (96 ± 4 mg extract/g PPF d.b.) after 6 h was higher than that obtained using LPSE–PE (74 ± 5 mg extract/g PPF d.b., 35 °C, 2.4 g/min) or PLE (44 ± 3 mg extract/g PPF d.b., 55 °C, 4 MPa, 2.4 g/min) after dynamic extraction time of 17 min under optimized conditions. On the other hand, the carotenoid yield obtained using PLE (305 ± 18 μg α-carotene/g extract and 713 ± 46 μg β-carotene/g extract) was higher than the obtained by LPSE–SOX (142 ± 13 μg α-carotene/g extract and 317 ± 46 μg β-carotene/g extract). PLE technique showed the highest selectivity for carotenoids than LPSE techniques. The lowest cost of manufacturing (COM) were obtained for LPSE–PE and PLE with values of US$13.4 and US$29.2/kg extract for a 0.5 m³ vessel capacity.     

Extraction of phenolic compounds and anthocyanins from blueberry (Vaccinium myrtillus L.) residues using supercritical CO2 and pressurized liquids

This work explored the potential of subcritical liquids and supercritical carbon dioxide (CO₂) in the recovery of extracts containing phenolic compounds, antioxidants and anthocyanins from residues of blueberry (Vaccinium myrtillus L.) processing. Supercritical CO₂ and pressurized liquids are alternatives to the use of toxic organic solvents or extraction methods that apply high temperatures. Blueberry is the fruit with the highest antioxidant and polyphenol content, which is present in both peel and pulp. In the extraction with pressurized liquids (PLE), water, ethanol and acetone were used at different proportions, with temperature, pressure and solvent flow rate kept constant at 40 °C, 20 MPa and 10 ml/min, respectively. The extracts were analyzed and the highest antioxidant activities and phenolic contents were found in the extracts obtained with pure ethanol and ethanol + water. The highest concentrations of anthocyanins were recovered with acidified water as solvent. In supercritical fluid extraction (SFE) with CO₂, water, acidified water, and ethanol were used as modifiers, and the best condition for all functional components evaluated was SFE with 90% CO₂, 5% water, and 5% ethanol. Sixteen anthocyanins were identified and quantified by ultra performance liquid chromatography (UPLC).     

Supercritical CO2 extraction of Plumula nelumbinis oil: Experiments and modeling

Supercritical CO₂ extraction of Plumula nelumbinis oil was investigated at temperatures of 308–338 K and pressures of 15–45 MPa. The yield of the extracted oil was 0.128 g/g material at optimal conditions, in which gamma-sitosterol, unsaturated fatty acids and gamma-tocopherol had higher relative concentrations as determined by GC–MS. The broken and intact cell (BIC) model, with reduced adjustable parameters, was utilized to simulate the SFE process. The values of average absolute relative deviation (AARD) were in the range 2.34–10.9%, indicating that the improved method had a similar effect to the BIC model when three parameters were adjusted. The parameters obtained during the modeling had clear physical meanings and were used to gain an in-depth understanding of the SFE process theoretically.     

Extraction of bioactive components from Centella asiatica using subcritical water

Bioactive components, asiatic acid and asiaticoside, were extracted from Centella asiatica using subcritical water as an extraction solvent. Extraction yields of asiatic acid and asiaticoside were measured using high-performance liquid chromatography (HPLC) at temperatures from 100 to 250 °C and pressures from 10 to 40 MPa. As temperature or pressure increased, the extraction yield of asiatic acid and asiaticoside increased. At the optimal extraction conditions of 40 MPa and 250 °C, the extraction yield of asiatic acid was 7.8 mg/g and the extraction yield of asiaticoside was 10.0 mg/g. Extracted asiatic acid and asiaticoside could be collected from water as particles with a simple filtering process. Dynamic light scattering (DLS) was used to characterize particle size. Particles containing asiatic acid were larger (1.21 μm) than particles containing asiaticoside (0.76 μm). The extraction yields of asiatic acid and asiaticoside using subcritical water at 40 MPa and 250 °C were higher than extraction yields using conventional liquid solvent extraction with methanol or ethanol at room temperature while the subcritical water extraction yields were lower than extraction yields with methanol or ethanol at its boiling point temperature.     

Supercritical carbon dioxide extraction of Capsicum peppers: Global yield and capsaicinoid content

The objective of this study was to select a variety of pepper with high concentration of capsaicin and subject it to supercritical fluid extraction (SFE), in order to determine the best conditions of temperature (40, 50 and 60 °C) and pressure (15, 25 and 35 MPa) in terms of global yield (X₀) and capsaicinoids content of the extracts. The influence of drying process (freeze and oven drying) on X₀, capsaicin (C) and dihydrocapsaicin (DHC) contents and total phenolics was also analyzed. Capsicum frutescens showed the highest levels of capsaicinoids (1516 μg/g fresh fruit). For the responses C and DHC, the extraction conditions of 15 MPa and 40 °C provided the highest concentrations (C ⿿ 42 mg/g extract and DHC ⿿ 18.5 mg/g extract). The freeze drying process resulted in extracts with the highest concentration of capsaicinoids (61 mg/g extract), but in contrast, the phenolics were less susceptible to different drying processes, with a mean concentration of 35 mg GAE/g extract. The kinetics experiments indicated that the extraction rate of oleoresin was slightly slower than that of capsaicinoids at the operation conditions (40 °C and 15 MPa).     

Bio-oil production from oil palm biomass via subcritical and supercritical hydrothermal liquefaction

This paper presents the studies on the liquefaction of three types of oil palm biomass; empty fruit bunch (EFB), palm mesocarp fiber (PMF) and palm kernel shell (PKS) using water at subcritical and supercritical conditions. The effect of temperature (330, 360, 390 °C) and pressure (25, 30, 35 MPa) on bio-oil yields were investigated in the liquefaction process using a Inconel batch reactor. The optimum liquefaction condition of the three types of biomass was found to be at supercritical condition of water i.e. at 390 °C and 25 MPa, with PKS yielding the maximum bio-oil yield of 38.53 wt%, followed by EFB and PMF, with optimum yields of 37.39 wt% and 34.32 wt%, respectively. The chemical compositions of the bio-oils produced at optimum condition were analyzed using GC–MS and phenolic compounds constituted the major portion of the bio-oils, with other minor compounds present such as alcohols, ketones, aromatic hydrocarbons and esters.     

Recovery of water-soluble compounds from Ganoderma lucidum by hydrothermal treatment

The polypore fungus Ganoderma lucidum provides bioactive compounds containing several triterpenoids and polysaccharides that are reported to posses anti-cancerous and immunomodulatory properties. In this study, we determined the optimal conditions for extracting water-soluble polysaccharide compounds present in the ground form (3-mm particle size) of G. lucidum using water in subcritical conditions at distinct temperatures by two methods: batch-type subcritical water extraction and semi-continuous-type extraction. The optimal condition where solubility is higher to recover the maximum total amount of β-glucan from G. lucidum (0.44 mg/100 g dried sample) was determined to be 473 K at 10 MPa, with a water flow rate of 1 ml/min for 130 min. For batch-type and semi-continuous-type extractions, the best solubility was obtained at 473 K having efficiencies of 78.1% and 57.4%, and the highest extracted amounts of total WSOC were 328 and 241 mg WSOC/g dry sample, respectively.     

Extraction of palm oil using propane,ethanol and its mixtures as compressed solvent

This work is aimed to investigate the extraction of palm oil using pressurized ethanol and propane as solvents. The effects of temperature (293⿿333 K), pressure (from 10 to 20 MPa), solvent flow rate (from 1 to 5 mL/min), and composition of the solvent mixture were evaluated on the oil extraction yield, and chemical profile of the extracted oils. The experiments were conducted in a 100 mL extractor coupled to a HPLC pump for ethanol and a syringe pump for the propane displacement. Global yields up to 75 wt% were obtained in the experiments. The kinetic profiles of the extractions were described by the Sovová⿿s model, which presented good agreement with the experimental observations. The palm oils extracted with distinct solvents were characterized regarding its density and viscosity in a temperature range from 293 to 343 K, its chemical profile determined by GC/MS, and carotenoid content.     

Solubility of fatty acids in subcritical water

A phase equilibrium apparatus was designed to determine the solubilities of stearic acid and palmitic acid in subcritical water at different temperatures and pressures. The dissolution equilibrium time was measured. The effect of an ultrasonic field on dissolution equilibrium was also studied. The results showed that the maximum solubilities of stearic acid and palmitic acid were 0.136 g/100 g and 0.178 g/100 g in subcritical water at temperatures of 180 °C and 160 °C, respectively, and a pressure of 15 MPa for 30 min. An ultrasonic field also clearly promoted the dissolution of fatty acids in subcritical water. The dissolution equilibrium time was shortened to 20 min using ultrasonic oscillation (250 W, 20 kHz).     

Formation of PVP hollow fibers by electrospinning in one-step process at sub and supercritical CO2

It was well known that electrospinning is one of the simple technical methods for the production of polymer nanoparticles and nanofibers. Various polymers have been successfully electrospun into ultrafine particles and fibers in recent years mostly in solvent solution and some in melt form. In this work, hollow fibers with walls made of organic polymer composites have been formed by electrospinning in a single processing step under pressurized carbon dioxide (CO₂). The experiments were conducted at 313 K and ∼8 MPa. The capability and feasibility of this technique was demonstrated by the production of polyvinylpyrrolidone (PVP) fibers whose size and wall thickness could be independently varied by controlling a set of experimental parameters. The PVP fibers had an average pore diameter 2–4 μm. At low pressures (<5 MPa; subcritical conditions), the solid fibers were formed, the baloon-like structures of PVP was formed with increasing pressure of CO₂ at 8 MPa (supercritical condition)     

Extraction of curcuminoids from deflavored turmeric (Curcuma longa L.) using pressurized liquids: Process integration and economic evaluation

Pressurized liquid extraction (PLE) of curcuminoids from deflavored turmeric rhizomes was optimized. The rhizomes were initially deflavored by extraction with supercritical CO₂. Immediately after SFE, PLE process was performed using ethanol as the solvent and a static extraction time of 20 min, and the independent variables were the temperature (333–353 K) and pressure (10–35 MPa). The results indicate that the optimum extraction temperature and pressure were 333 K and 10 MPa, respectively. PLE required three and six times less extraction time than low-pressure solvent extraction and Soxhlet extraction, respectively, to produce similar extraction yields. The cost of manufacturing (COM) decreased from US$ 94.92 kg⁻¹ to US$ 88.26 kg⁻¹ when the capacity of the two-extractor system increased from 0.05 m³ to 0.5 m³ and from US$ 94.92 kg⁻¹ to US$ 17.86 kg⁻¹ when the cost of the raw materials decreased from US$ 7.91 kg⁻¹ to US$ 0.85 kg⁻¹ for a two 0.05 m³ extractor system.     

Fractionation of non-polar compounds of basil (Ocimum basilicum L.) by supercritical fluid extraction (SFE)

Fractionation by supercritical fluid extraction (SFE) was used to obtain various extracts from Ocimum basilicum L. (sweet basil). The extractions were done at temperature of 40 °C and 50 °C, and at different pressure, which was increased successively from 100 bar (150 bar, 200 bar) to 300 bar. The identification and quantification of the extract compounds was done using gas chromatography–mass spectrometry (GC–MS) and gas chromatography with flame-ionization detector (GC–FID) analyses. The yield of basil SFE extracts varies from 0.138 to 1.008% (w/w). The major components identified in the extracts were linalool, eugenol, α-bergamotene, germacrene D, γ-cadinene, δ-cadinene, β-selinene and spathulenol. The highest extraction yield, in fractionation process, of linalool (167.03 mg per 100 g of basil) was achieved at pressure of 100 bar and temperature 50 °C (solvent density 0.378 kg/m³).     

Enrichment of Nigella damascena extract with volatile compounds using supercritical fluid extraction

β-Elemene, germacrene A and damascenine were extracted from lady-in-a-mist (Nigella damascena L.) seeds with supercritical carbon dioxide at 10–30 MPa and 40–60 °C. The influence of supercritical fluid extraction (SFE) conditions on the yield and concentration of volatiles in the extract and the extraction kinetics were studied. The extraction yields and the apparent solubility of volatile compounds increased with increasing density of CO₂. The highest total yield was obtained at 30 MPa and 40 °C but the selectivity for volatiles was low under these conditions. With respect to both yield of volatiles and their concentration in extract, the best results were at 12 MPa and 40 °C, either with one separator or with additional separator maintained at 5 MPa and 25 °C. The yields of β-elemene, germacrene A and damascenine reached 0.72, 3.31 and 3.65 mg g⁻¹ and their concentration in the extract was 2.62, 12.04 and 13.28 wt.%, respectively. Though the yields of germacrene A and damascenine were by about 20% higher using Soxhlet extraction with hexane than using SFE, their concentration in the extract where fatty oil prevailed was only 1.19 and 1.20 wt.%, respectively. Under the conditions of hydrodistillation, partial conversion of germacrene A to β-elemene occurred and its yield was higher than using the other methods but the composition of volatiles in the SFE extracts better corresponds to the original raw material.     

Improvement of ethanol fermentation from lignocellulosic hydrolysates by the removal of inhibitors

In this study, the removal efficiency of fermentation inhibitors in a lignocellulosic hydrolysate by electrodialysis (ED) and the ethanol performance of ED-treated hydrolysate were investigated. The fermentable sugars and inhibitors concentrations in the hydrolysate differed significantly depending on the kind of biomass and acid catalysts. In the mixed hardwood, acetic acid and furfural in the hydrolysate were high as 8.41–8.57 g/L and 2.68–4.23 g/L, respectively, but 5-hydroxymethylfurfural (HMF) concentration was relatively low compared with that of mixed softwood. The ED process showed the high effectiveness for removing acetic acid and total phenolic compounds in the hydrolysate without loss of fermentable sugars. However, most of the HMF and furfural remained in the hydrolysate after ED. Ethanol fermentation was not completed in untreated and mixed hardwood ED-treated hydrolysates due to the high concentration of furfural. Meanwhile, ethanol fermentation was successfully performed in a mixed softwood ED-treated hydrolysate pretreated with dicarboxylic acid. The maximum ethanol concentration attained after fermentation with an initial fermentable sugar level of 27.78 g/L was 10.12 g/L after 48 h.     

Phase equilibria of palm oil,palm kernel oil,and oleic acid + supercritical carbon dioxide and modeling using Peng–Robinson EOS

Vapor–liquid equilibria of the binary supercritical carbon dioxide (scCO₂) + oleic acid, scCO₂ + palm oil, and scCO₂ + palm kernel oil were measured at a wide range of temperatures from 333.2 to 373.2 K and pressures from 8.5 to 35 MPa in a circulation-type phase equilibrium apparatus. The samples from liquid and vapor phases were analyzed using UV–vis spectrometer and a liquid hold-up equipment. The phase equilibrium data were correlated with Peng–Robinson Equation of State (PR-EOS) using Wong–Sandler mixing rule and optimum values of binary interaction parameters were determined. The relative deviation between experimental data and predicted data was in the range of 6.9–8.7%, suggesting that the PR-EOS with Wong–Sandler mixing rule is capable of predicting the vapor–liquid equilibria of oleic acid + scCO₂, palm oil + scCO₂, and palm kernel oil + scCO₂.     

Application of response surface methodology for the optimization of supercritical carbon dioxide extraction and ultrasound-assisted extraction of Capparis spinosa seed oil

Caper (Capparis spinosa) seed oil growing wild in Iran was extracted using supercritical CO₂ and ultrasound-assisted extraction methods. The experimental parameters of SFE and UAE were optimized using a rotatable central composite design. The highest yield for SFE was obtained at a pressure of 355 bar, temperature of 65 °C, modifier volume of 140 μL, static and dynamic extraction time of 10 and 35 min, respectively, and for UAE was gained at solvent volume of 23 mL, sonication time of 45 min and temperature of 40 °C. This resulted in a maximum oil recovery of 25.1% and 27.9% for SFE and UAE, respectively. The extracts with higher yield from both methods were subjected to transesterification and GC–MS analysis. SFE and UAE processes selectively extracted the fatty oils with high percentage of omega-6 and omega-9-fatty acids. The major components of the extracted oils from both methods were linoleic, oleic, its positional isomer cis-vaccenic and Palmitic acid.