Dielectric and conduction properties of polyimide/silica nano‐hybrid films

Dielectric and conduction properties of polyimide/silica nano‐hybrid films were investigated with the silica content and the testing frequency, using a small electrode system. The hybrid films were prepared through sol‐gel process and thermal imidization, by using pyromellitic dianhydride and 4,4′‐oxydianiline as polyimide precursors, and tetraethoxysilane and methyltriethoxysilane as silica precursors. The dielectric coefficient of PI/SiO₂ films was monotonically increased with increasing silica content, and decreased with increasing testing frequency. The dielectric loss of PI/SiO₂ films had no obvious changes with increasing silica content, but monotonically increased with increasing testing frequency. These can be contributed to the different quantity and migration chunnels of current carriers, which were mainly influenced by a few of complicated factors. There were remarkable differences between conduction property of PI/TEOS‐SiO₂ films and PI/MTEOS‐SiO₂ films because of the different size and dispersion status of silica particles in the polyimide matrix. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Preparation and characterization of silica/polyimide nanocomposite films based on water‐soluble poly(amic acid) ammonium salt

In this article, a series of new silica/polyimide (SiO₂/PI) nanocomposite films with high dielectric constant (>4.0), low dielectric loss (<0.0325), high breakdown strength (288.8 kV mm⁻¹), and high volume resistivity (2.498 × 10¹⁴ Ω m) were prepared by the hydrolysis of tetraethyl orthosilicate in water‐soluble poly(amic acid) ammonium salt (PAAS). The chemical structure of nanocomposite films compared with the traditional pure PI was confirmed by Fourier transform infrared spectroscopy and X‐ray diffraction patterns. The results indicated that both the PAAS and the polyamide acid (PAA) material were effectively converted into the corresponding PI material through the thermal imidization and the amorphous SiO₂ was embedded in the nanocomposite films without structural changes. Thermal stability of the nanocomposite films was increased though mechanical property was generally decreased with increasing the mass fraction of SiO₂. All the nanocomposite films exhibited an almost single‐step thermal decomposition behavior and the average decomposition temperature was about 615°C. It was concluded that the effective dispersion of SiO₂ particles in PI matrix vigorously improved the comprehensive performance of the SiO₂/PI nanocomposite films and expanded their applications in the electronic and environment‐friendly industries. POLYM. COMPOS., 38:774–781, 2017. © 2015 Society of Plastics Engineers     

Study on morphology control and how to affect mechanical properties of polyimide/silica hybrid films

A series of polyimide (PI)/silica hybrid films were prepared by sol–gel method, using hydrolyzed tetraethoxysilane and poly amic acid‐imides (PAA‐Is), which were different imidization degree controlled by chemical imidization method. The imidization degree was characterized by Fourier transform infrared spectra and their corresponding morphology was characterized by scanning electron microscopy. The results show that there are two kinds of silica particles and their formative morphology obeys the double phase separation mechanism. According to the increase of PAA‐I imidization degree, amount of nano silica particles decreased and the diameter of macro silica particles increased in the hybrid films. Tensile testing, dynamic mechanical analysis, and thermal mechanical analysis results show that, according to the amount of nano silica particles increasing, the hybrids have the higher the mechanical properties, glass transition temperature (T_g), and thermal expansion coefficient. Through controlling PI/silica hybrid films microstructure, its mechanical properties can be controlled. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Effect of chemical interaction on morphology and mechanical properties of CPI‐OH/SiO2 hybrid films with coupling agent

A novel hybrid film composed of copolyimide with hydroxyl group, silica and γ‐glycidyloxypropyltrimethoxysilane (CPI‐OH/SiO₂/GOTMS) was prepared by the sol–gel process based on hydrolyzed tetraethoxysilane (TEOS) under acidic condition. GOTMS, as the coupling agent, and hydroxyl group in PI chain were used to improve the compatibility between the PI and SiO₂. The components, morphologies, and mechanical properties of the hybrids were investigated by FTIR, UV–vis, SEM, stress–strain tests, and DMA. The results showed that SiO₂ particle size significantly decreased, fractured cross sections of hybrid were rougher, and the surfaces of spherical SiO₂ particles were more widely covered by PI component. The tensile mechanical properties of hybrids increased when adding GOTMS. The critical points of maximum tensile strength and elongation at break move from 11 to 16 wt % SiO₂ content. DMA results showed that the storage moduli of hybrids with GOTMS, when above 260°C, were obviously higher than those without GOTMS; the tan δ transition temperature of hybrid films went up from 317 to 337°C. It suggests that chemical interaction between CPI‐OH and SiO₂ is formed and the PI molecular mobility is restricted by the chemical interaction. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 3530–3538, 2007     

Control of hydroxyl group content in silica particle synthesized by the sol-precipitation process

This study investigated the control of hydroxyl groups, one of key factors determining the surface properties of silica particles synthesized by the sol-precipitation of tetraethyl orthosilicate (TEOS). Thus, a thermal gravity analysis (TGA) was used to facilitate quantitative measurements of the hydroxyl groups on the silica particles, while BET and FT-IR were used to analyze the specific surface area and functional silane groups on the silica particles, respectively. In the sol-precipitation process, silanes that include various hydroxyl groups are formed as intermediates based on the hydrolysis and condensation of TEOS. Thus, NH₃, as a basic catalyst initiating the nucleophilic substitution of TEOS, was found to accelerate the hydrolysis and increase the hydroxyl group content on the silica particles. Plus, the hydroxyl group content was also increased when increasing the concentrations of TEOS and water as the hydrolysis reactants. However, the hydroxyl group content was reduced when increasing the temperature, due to the promotion of condensation. Based on the weight loss of the particles according to the thermal analysis, the hydroxyl group content on the silica particles varied from 5.6–42.7 OH/nm² under the above reaction conditions.     

Morphology of Organic–Inorganic Hybrid Composites in Thin Films as Multichip Packaging Material

Silica–polyimide hybrid composites were prepared via a sol–gel process and thermal imidization. Two different types of soluble precursors, poly(amic acid) (PAA) and poly(amic diethyl ester) (ES), chemically convertible to poly(p-phenylene biphenyltetracarboximide), were used as organic polymer matrix component, and tetraethoxysilane (TEOS), convertible to silica, as the inorganic component. The structure of composites prepared as thin films was investigated by means of small-angle X-ray scattering, scanning electron microscopy and atomic force microscopy. Nanometre-scale composites were successfully obtained for ≤30wt% TEOS-loaded mixtures with ES and PAA. It was considered from the microstructural investigation that the composite films based on ES were not significantly affected by the inorganic particles generated, maintaining the structure of the homopolyimide, while those based on PAA did not preserve the structure due to the nanoparticles grown in situ during the sol–gel process. © 1997 SCI.     

Preparation of core–shell poly(acrylic acid)/polystyrene/SiO2 hybrid microspheres

Core–shell poly(acrylic acid)/polystyrene/SiO₂ (PAA/PS/SiO₂) hybrid microspheres were prepared by dispersion polymerization with three stages in ethanol and ethyl acetate mixture medium. Using vinyltriethoxysilane (VTEOS) as silane agent, functional silica particles structured vinyl groups on surfaces were prepared by hydrolysis and polycondensation of tetraethoxysilane and VTEOS in core stage. Then, the silica particles were used as seeds to copolymerize with styrene and acrylic acid sequentially in shell stage I and stage II to form PAA/PS/SiO₂ hybrid microspheres. Transmission electron microscope results show that most PAA/PS/SiO₂ hybrid microspheres are about 40 nm in diameter, and the silica cores are about 15 nm in diameter, which covered with a layer of PS about 7.5‐nm thick and a layer of PAA about 5‐nm thick. This core–shell structure is also conformed by Fourier transform infrared spectroscopy, X‐ray photoelectron spectroscopy, and differential scanning calorimetry. FTIR results show that silica core, PS shell, and PAA outermost shell are bonded by covalents. In the core–shell PAA/PS/SiO₂ hybrid microsphere, the silica core is rigidity, and the PAA outermost shell is polarity, while the PS layer may work as lubricant owning to its superior processing rheological property in polymer blending. These core–shell PAA/PS/SiO₂ hybrid microspheres have potential as new materials for polar polymer modification. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1729–1733, 2006     

Mechanical and thermal properties of polyimide/silica hybrids with imide‐modified silica network structures

A series of hybrid materials incorporating imide‐modified silica (IM‐silica) network structures into a polyimide (PI) matrix were produced with a sol–gel technique from solution mixtures of poly(amic acid) and tetraethoxysilane (TEOS) containing alkoxysilane‐terminated amic acids with various degrees of polymerization. The hybrid films, obtained by solvent evaporation, were heated successively to a maximum temperature of 300°C to carry out the imidization process and silica network formation in the PI matrix. The morphology and mechanical properties of these hybrids with IM‐silica networks were studied and compared with the properties of one in which reinforcement of the matrix was achieved with a pure silica network generated from TEOS. The introduction of longer imide spacer groups into the silica network led to a drastic decrease in the silica particle size. Improved tensile modulus was observed in such compatibilized hybrid systems. Comparative thermogravimetric measurements of these hybrids showed improved thermooxidative resistance. A PI hybrid with 30% IM‐silica had a thermal decomposition temperature nearly 260°C higher than that of the pure PI matrix. The high surface area of the interconnected silica domains and increased interfacial interaction were believed to restrict the segmental motion of the polymer and thus slow the diffusion of oxygen in the matrix, thereby slowing the oxidative decomposition of the polymer. The reinforcement of existing and new PIs by this method offers an opportunity for improving their thermooxidative stability without degrading their mechanical strength. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Morphology and size control of inorganic particles in polyimide hybrids by using SiO2-TiO2 mixed oxide

Polyimide/inorganic hybrids were prepared by sol-gel reaction starting from tetraethoxysilane (TEOS), and tetrabutyl titanate (TBT) in the solution of polyamic acid in N,N-dimethylformamide. The hybrid films were obtained by the hydrolysis-polycondensation of TEOS and TBT in polyamic acid solution, followed by the elimination of solvents and imidization process. Binary polyimide/SiO₂ and polyimide/TiO₂ hybrids, as well as ternary polyimide/SiO₂-TiO₂ hybrids (with varied ratio of SiO₂ to TiO₂) were prepared to study the effects of the recipes and inorganic components on the morphologies of the polyimide hybrids. Transparent films with much higher inorganic content can be obtained in ternary polyimide hybrids, while lower inorganic content in binary hybrids. The results also indicate that the inorganic particles are much smaller in the ternary systems than in the binary systems, the shape of the inorganic particles and the compatibility for polyimide and inorganic moieties are varied with the ratio of the inorganic moieties in the hybrids. The completely imidization temperature of the polyamic acid was delayed, and furthermore, the thermal stability of polyimide was enhanced through the incorporation of the inorganic moieties in the hybrid materials.     

Synthesis and characterization of nanocomposite of polyimide–silica hybrid from nonaqueous sol–gel process

Polyimide–silica (PI–SiO₂) hybrids with a nanostructure was obtained using the nonaqueous sol–gel process by polycondensation of phenyltriethoxysilane in a polyamic acid solution. Self‐catalyzed hydrolysis of phenyl‐substituted akoxysilane and modification on the polyimide structure are applied and result in highly compatible PI–SiO₂ hybrids. Transparent PI–SiO₂ with a high silica content of about 45% was thus obtained. The prepared PI–SiO₂ films were characterized by infrared spectrometry, ²⁹Si‐NMR, thermogravimetric analysis, differential scanning calorimetry, and scanning electron microscopy. These characterizations showed the silica influence on the properties of the hybrid. The thermal expansion coefficient of the PI–SiO₂ and the temperature correlation were also established for probing the potential for application. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1609–1618, 2000     

Preparation of antireflection coatings with novel cationic–nonionic PU‐SiO2 core–shell particle dispersions

A novel polyurethane (PU)‐SiO₂ core–shell particle dispersion was prepared by an acid‐catalyzed sol–gel process using cationic–nonionic PU particle as template. Results of average sizes, polydispersity index, and transmission electron microscope indicated that tetramethylorthosilicate were first diffused to the surface of PU particles, then occurring hydrolysis–condensation reaction to form core–shell particles. Antireflection coating formulation was prepared by as‐prepared core–shell particle dispersion and SiO₂ sol binder. After dip‐coating in the formulation, antireflection coating was formed on glass surface by calcination. Scanning electron microscopy images showed that pores had been formed inside coating after removing PU template particles, and the coating surface could be almost fully closed. In addition, ultraviolet–visible spectrophotometer analysis showed that the maximum transmittance of antireflection glasses can be as high as 98.6% at 548 nm. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45762.     

Improving the hydrophobic,water barrier and crystallization properties of poly(ethylene terephthalate) by incorporating monodisperse SiO2 particles

This paper details an improvement in the properties of poly(ethylene terephthalate) (PET) with respect to its use in petroleum engineering by incorporating uniform (monodisperse; 35 to 380 nm) silica (SiO₂) particles and polystyrene? SiO₂ core–shell particles by melt mixing. The resulting high‐performance nanocomposite (SNPET) films are presented. The results of contact angle and water absorption tests showed that the contact angle of the amorphous SNPET films increased from 72° to 118.5° as the core–shell particle load increased from 0 to 6.0 wt%. The contact angle reached 128.0° when the films were annealed. Decreasing the SiO₂ particle size demonstrably improved the SNPET film hydrophobicity and lowered the water diffusion coefficient, i.e. SiO₂ particles of 35 nm in size gave the greatest enhancement of water barrier properties. Results of transmission electron microscopy, scanning electron microscopy, atomic force microscopy and optical measurements showed the homogeneous particle dispersion and nanostructure in the SNPET films. Their transparency and haziness increased as the particle size decreased. Use of such core–shell structures meant that the uniform (monodisperse) SiO₂ particles could be dispersed homogeneously in PET, and effectively improved the surface, thermal and crystallization behavior of SNPET films to produce materials with high barrier stability against water. Copyright © 2010 Society of Chemical Industry     

Fabrication of SAPO-34 Crystals with Different Morphologies by Microwave Heating

The crystal size and shape of the silicoaluminophosphate molecular sieve SAPO-34 have been effectively controlled in the reaction system of Al₂O₃–P₂O₅–SiO₂–TEAOH–H₂O under microwave radiations. Nano sheet-like SAPO-34 crystals are obtained when using colloidal silica as the silica source. When TEOS is used as the source of silica, homogeneous SAPO-34 crystals with a particle size of about 100 nm are formed, and the morphology of the crystals changes from uniform nano particles (~100 nm) to microspheres (~1.5 μm) by varying the H₂O/Al₂O₃ molar ratio. To further investigate the morphology control of SAPO-34, the synthetic factors, such as the silica source, water content, crystallization time and aging time have been studied in detail.     

Facile fabrication of macroporous polyimide films with pores distributing on one side

Herein, we report on direct preparation of macroporous polyimide (PI) films with pores distributing on one side, the method of which relies on sedimentation of ceramic spheres in polyamic acid (PAA) solutions in a gravitational field and imidization of PAA/ceramic spheres mixtures to obtain PI/ceramic spheres hybrid films followed by curing in dilute hydrofluoric (HF) acid. In this strategy, the curing of the hybrid films in HF acid leads to the formation of pores. The introduction of pores makes the room‐temperature dielectric constants of the macroporous films lower than that of pure PI film. Moreover, the macroporous PI films have improved Young's moduli and higher thermal stability in nitrogen atmosphere. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 261–266, 2007     

单分散二氧化硅微球的制备与表征

通过Stober法合成了单分散的二氧化硅微球,系统地研究了反应条件对成球粒径及单分散性的影响,通过透射电子显微镜对其进行了表征。随着氨水和正硅酸乙酯浓度的提高,生成的二氧化硅微球的粒径逐渐减小。而温度升高的条件下则会形成粒径较小的微球,溶剂粘度的升高也会增大形成的微球的粒径。另一方面,向反应体系中加入电解质可以有效地增大球的粒径,从而为制备微米级的二氧化硅微球提供了一种简单有效的方法。研究了相关的反应机理,根据这些反应条件的变化可以确定制备不同粒径单分散二氧化硅微球的条件。     

Fe-based amorphous soft magnetic composites with SiO2 insulation coatings: A study on coatings thickness,microstructure and magnetic properties

Core-shell structured FeSiBCCr@SiO₂ amorphous soft magnetic composites (ASMCs) with tunable insulating layer thicknesses have been designed and fabricated by the powder metallurgy method. The growth process of the coatings obtained via the sol-gel method has been systematically studied based on the analysis of the growth mechanism and the insulating layer thicknesses calculated by a modified method. In the powder-coating process using small quantities of tetraethyl orthosilicate (TEOS) (0.025–0.1 mL/g), a relatively uniform insulating layer is formed on the surface of the powders. Increasing the TEOS concentration further (0.25–1 mL/g) greatly enhances the reaction kinetics of the hydrolysis and condensation reactions. Consequently, the SiO₂ shells of the amorphous powder rapidly grow in thickness and also generate aggregates. The evolution of the thickness of the coatings under different growth conditions also corresponds to the variation of the magnetic performance of the ASMCs. The ASMCs with an appropriate SiO₂ insulating layer exhibit stability at high frequencies and significantly lower the contribution of eddy current to the total loss. Conversely, a thick insulation layer results in a high fraction of the non-magnetic phase and consequently enhances the hysteresis loss. Thus, an enhanced magnetic performance of the FeSiBCCr ASMCs can be achieved by adjusting the TEOS concentration (0.025–0.1 mL/g) or the thickness of the SiO₂ insulating layer.     

Polyimide‐silica nanocomposites exhibiting low thermal expansion coefficient and water absorption from surface‐modified silica

In this study, a commercially available nano‐sized silica (SiO₂) was surface‐modified via esterification with oleic acid (OA), a relatively inexpensive and hydrophobic modifier, and characterized by FTIR, NMR, SEM, EDS, and TGA measurements. Various amounts of the surface‐modified silica nanoparticles (SiO₂‐OA) were dispersed in a poly(amic acid), which were then cyclized at high temperatures to form a series of PI/SiO₂‐OA nanocomposite films (PISA). The effect of the addition of the SiO₂‐OA nanoparticles on the properties of the as‐prepared polyimide nanocomposite was studied. The results indicated that, comparing with pure PI and PI/pristine‐SiO₂ composite film (PISI), the as‐prepared PISA films had enhanced dynamic mechanical properties and thermal stability, as well as reduced water absorption and thermal expansion. The as‐prepared PI/SiO₂‐OA nanocomposites have potential for applications in high performance microelectronic devices. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104, 4096–4105, 2007     

Exploring the Elastic Behavior of Core–shell Organic–Inorganic Spherical Particles by AFM Indentation Experiments

Monodispersed polystyrene (PS)-silica core–shell composite particles were synthesized via the hydrolysis and condensation of tetraethoxysilane (TEOS) on PS colloids at acidic medium. The thickness of silica coating was controlled by the amount of the addition of TEOS during the shell growth process. Transmission electron microscopy results confirmed that a continuous amorphous network of homogenous coating of silica was formed on the PS colloids. After coating by silica, the particle diameter increased from ca. 221 nm for uncoated PS cores to ca. 243–286 nm for PS-silica composite particles observed by scanning electron microscopy, indicating that the silica shell thickness was 11–32 nm. The elastic behavior of the obtained products was investigated by means of atomic force microscopy. The elastic moduli of samples were calculated by fitting the retract curves in force-separation plots based on the Hertzian contact model. The average moduli were 4–8 GPa for the PS-silica composite particles which were much lower than the that of the pure silica (72–75 GPa) and closed to that of the PS cores (2.1 ± 0.5 GPa). The elastic moduli of the PS-silica hybrids increased with increasing of silica shell thickness, suggesting that the elasticity of the PS-silica composite particles might be attributed to the PS cores and the silica shell was stiffening the polymer cores. These results provide a basis for exploring the mechanical properties of core–shell PS-silica hybrids in the application of novel abrasives for chemical mechanical polishing.     

Copolymerization of amine-containing monomers and dodecyl (meth)acrylate in toluene: controlling compositional heterogeneity

This study focuses on a facile approach to create polyelectrolyte/SiO₂ composite thin films. The film was fabricated by alternate deposition of N-[3-(trimethoxysilyl)propyl]diethylenetriamine (C₁₀H₂₇N₃O₃Si, TPDT in short) and poly(acrylic acid) (PAA). The layer-by-layer assembly process was accompanied by sol–gel transition of TPDT. The resultant films were investigated in detail by Fourier transform infrared spectroscopy (FT-IR), UV-Visible spectroscopy (UV–vis), ellipsometry, thermogravimetric analysis (TGA), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results indicated that the films grew exponentially with increasing bilayer number. During deposition, hydrolysis and condensation of silanol groups in the film resulted in the formation of a Si-O-Si network embedded into the framework of the polymer. The obtained free-standing films had high transparency even with a high content of silica, and showed good mechanical properties with a tensile strength of 32.8 MPa at break.     

Abrasion resistance of waterborne polyurethane films incorporated with PU/silica hybrids

We describe polyurethane (PU)/silica hybrids (PSHs) prepared through hydrolysis and condensation reactions of tetraethoxysilane (TEOS) with or without methyltriethoxysilane (MTES) in the presence of polyurethane dispersion, which were subsequently incorporated into waterborne polyurethane (WPU) to prepare composites. The effects of the solid mass ratio of PSHs/WPU on the particle size of composite emulsions, the dispersion of silica nanoparticles in composite films, and the hardness and abrasion resistance of the corresponding films were examined. Composite emulsions possess a nanoscale particle size when incorporated with PSHs prepared using TEOS and MTES as precursors, and are superior to those with PSHs prepared using TEOS alone. Transmission electron microscopy revealed that silica nanoparticles had a uniform distribution in the polymer matrix and agglomerates could be almost completely avoided through in situ modification of silica with Si-CH₃ groups in the polyurethane dispersion. Composite films prepared with this method exhibited a superior hardness and abrasion resistance even at a lower silica content compared with that containing unmodified silica. In particular, optical microscopy and scanning probe microscopy observations demonstrated wear behavior differences among these composite films from the macro- and nanoscale viewpoints, respectively. It is proved that abrasive wear occurs, and surface morphology studies are in accordance with the results of abrasion resistance tests.