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1.
The size of a silica supported metallocene/MAO (methylaluminoxane) catalyst plays an important role in determining its productivity during ethylene polymerization. From a chemical engineering point of view, this size dependency of catalytic activity of supported metallocenes is mathematically connected with the different levels of mass‐transfer resistance in big and small catalyst particles but no experimental evidence has been provided to date. The results of this systematic experimental study clearly demonstrate that the intraparticle monomer diffusion resistance is high in bigger catalyst particles during initial instants of ethylene polymerization and diminishes with the polymer particle growth. Two different silica supported metallocene/MAO catalysts provided the same results while highlighting the fact that catalyst chemistry should be carefully considered while studying complex chemical engineering problems. © 2017 American Institute of Chemical Engineers AIChE J, 63: 4476–4490, 2017  相似文献   

2.
Metallocenes are a modern innovation in polyolefin catalysis research. Therefore, two supported metallocene catalysts—silica/MAO/(nBuCp)2ZrCl2 (Catalyst 1) and silica/nBuSnCl3/MAO/(nBuCp)2ZrCl2 (Catalyst 2), where MAO is methylaluminoxane—were synthesized, and subsequently used to prepare, without separate feeding of MAO, ethylene–1‐hexene Copolymer 1 and Copolymer 2, respectively. Fouling‐free copolymerization, catalyst kinetic stability and production of free‐flowing polymer particles (replicating the catalyst particle size distribution) confirmed the occurrence of heterogeneous catalysis. The catalyst active center distribution was modeled by deconvoluting the measured molecular weight distribution and copolymer composition distribution. Five different active center types were predicted for each catalyst, which was corroborated by successive self‐nucleation and annealing experiments, as well as by an extended X‐ray absorption fine structure spectroscopy report published in the literature. Hence, metallocenes impregnated particularly on an MAO‐pretreated support may be rightly envisioned to comprise an ensemble of isolated single sites that have varying coordination environments. This study shows how the active center distribution and the design of supported MAO anions affect copolymerization activity, polymerization mechanism and the resulting polymer microstructures. Catalyst 2 showed less copolymerization activity than Catalyst 1. Strong chain transfer and positive co‐monomer effect—both by 1‐hexene—were common. Each copolymer demonstrated vinyl, vinylidene and trans‐vinylene end groups, and compositional heterogeneity. All these findings were explained, as appropriate, considering the modeled active center distribution, MAO cage structure repeat units, proposed catalyst surface chemistry, segregation effects and the literature that concerns and supports this study. While doing so, new insights were obtained. Additionally, future research, along the direction of the present work, is recommended. © 2013 Society of Chemical Industry  相似文献   

3.
The slurry prepolymerization of ethylene using TiCl4/MgCl2 as a catalyst was investigated. A 23‐factorial experimental design method was employed to study the effects of the temperature, hydrogen, and active cocatalyst‐to‐catalyst molar ratio (Al/Ti) on the catalyst activity, prepolymer melt flow index, and powder bulk density. All dependent variables increased when the active Al/Ti ratio increased from 1 to 2. The hydrogen–Al/Ti interaction had a significant effect on the prepolymer melt flow index and catalyst activity. The hydrogen (partial pressure ranging from 0.5 to 1.5 bar) and temperature (ranging from 60 to 80°C) variables as well as the hydrogen–temperature and hydrogen–temperature–Al/Ti interactions increased the prepolymer powder bulk density, which ranged from 0.11 to 0.373 g/cc. To find the reason for the prepolymer powder bulk density variation with the operating conditions, the particle size distribution and crystallinity of the prepolymers were determined. The increasing catalyst activity, ranging from 132 to 660 g of polyethylene/mmol of Ti, enhanced the weight percentage of fines, which ranged from 3 to 60, and decreased the average particle size, which ranged from 562 to 120 μm. This was the reason for the increasing prepolymer powder bulk density and could be due to the breakup of the prepolymer particles during prepolymerization. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007  相似文献   

4.
新型高性能Ziegler-Natta催化剂用于乙烯淤浆聚合   总被引:3,自引:1,他引:2       下载免费PDF全文
A novel high performance MgCl2/TiCl4 catalyst with tetrabutyloxsilicane as electron donor was prepared for ethylene slurry polymerization process. The properties of the catalyst such as particle size distribution, catalytic activity, hydrogen responsibility and copolymerization performance were investigated and compared with commercial catalyst (imported catalyst). Copolymerization of ethylene and 1-butylene using the catalyst was stud-ied in a pilot plant. The composition, structure and property of the copolymer were characterized by 13C nuclear magnetic resonance (13C NMR) and gel permeation chromatography-Infrared (GPC-IR), and compared with those of the copolymer obtained from a commercial catalyst. In comparison with the commercial catalyst, the novel cata-lyst had a higher activity (up to 34.6 kg•g-1) and a better particle size distribution (PSD), and produced polymers having higher bulk density (up to 0.37 g•cm-3) with less fine resin. Meanwhile, the novel catalyst showed a higher hydrogen responsibility and better copolymerization performance. The results indicated that the copolymer obtained from the novel catalyst has a higher branch in the high molecular weight fraction and lower branch in the low mo-lecular weight fraction.  相似文献   

5.
Summary Copolymerization of vinyl chloride (VC) and ethylene with Cp*Ti( OCH3)3/MAO catalyst was investigated. The Cp*Ti( OCH3)3/MAO catalyst initiated the copolymerization of VC with ethylene, although the copolymer yields were low. In the 13C NMR spectra of the copolymers, the peaks based on junction part between VC and ethylene was observed, but the signals were small. From DSC measurement of the copolymers, only one glass transition temperature was observed. Thus, it is clear that the copolymerization with Cp*Ti( OCH3)3/MAO catalysts gave the copolymer, and the copolymer consisting of block sequence rather than random copolymer. Received: 13 November 2002/Revised: 6 January 2003/Accepted: 10 January 2003 Correspondence to Kiyoshi Endo  相似文献   

6.
Composites of linear low‐density polyethylene were obtained in toluene slurry by in situ copolymerization of ethylene and 1‐octene in the presence of untreated magnesium oxide–hydroxide nanoparticles (MgO@Mg(OH)2) of ±50 nm and such treated with dibutylmagnesium (DBM) as support for a bis(n‐butylcyclopentadienyl)zirconium dichloride–methylaluminoxane (MAO) catalyst system. Treatment of the nanoparticles with DBM (0.5–6 mmol g?1 MgO@Mg(OH)2) allows one to decrease the amount of MAO by 1.2 mmol Al g?1 MgO@Mg(OH)2, while reaching the same average catalyst activity and a finer distribution of the particles. Energy‐dispersive X‐ray mapping shows that the MAO is mainly associated with the filler. The crystallinity of the matrix polymer decreases with filler content. © 2018 Society of Chemical Industry  相似文献   

7.
An asymmetric 3‐oxa‐pentamethylene bridged dinuclear titanocenium complex (CpTiCl2)25‐η5‐C9H6(CH2CH2OCH2CH2)C5H4) ( 1 ) has been prepared by treating two equivalents of CpTiCl3 with the corresponding dilithium salts of the ligand C9H7(CH2CH2OCH2 CH2)C5H5. The complex 1 was characterized by 1H‐, 13C‐NMR, and elemental analysis. Homogenous ethylene polymerization catalyzed using complex 1 has been conducted in the presence of methylaluminoxane (MAO). The influences ofreaction parameters, such as [MAO]/[Cat] molar ratio, catalyst concentration, ethylene pressure, temperature, and time have been studied in detail. The results show that the catalytic activity and the molecular weight (MW) of polyethylene produced by 1 /MAO decrease gradually with increasing the catalyst concentration or polymerization temperature. The most important feature of this catalytic system is the molecular weight distribution (MWD) of polyethylene reaching 12.4, which is higher than using common mononuclear metallocenes, as well as asymmetric dinuclear titanocene complexes like [(CpTiCl2)25‐η5‐C9H6(CH2)nC5H4)] (n = 3, MWD = 7.31; n = 4, MWD = 6.91). The melting point of polyethylene is higher than 135°C, indicating highly linear and highly crystalline polymers. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

8.
Yoshikatsu Tsuchiya 《Polymer》2008,49(5):1180-1184
Bulk polymerization of vinyl chloride (VC) with CpTi(OPh)3/MAO catalyst was investigated. The bulk polymerization of VC with CpTi(OPh)3/MAO catalyst proceeded to give poly(vinyl chloride) (PVC) with high molecular weight in good yields. The Mn of the polymer increased in direct proportion to polymer yields and the line passed through the origin. The Mw/Mn of the polymer decreased with an increase of polymer yield. The GPC elution curves were unimodal and the whole curves shifted clearly to the higher molecular weight as a function of reaction time. This indicates that the control of molecular weight can be achieved in the polymerization of VC with CpTi(OPh)3/MAO catalyst even in bulk. The structure of PVC obtained from the bulk polymerization of VC with CpTi(OPh)3/MAO catalyst consists of a regular structure. The thermal stability of the polymer obtained with CpTi(OPh)/MAO catalyst was higher than that of PVC obtained from radical polymerization and depended on the molecular weight of the polymer. In contrast to that, the initial decomposition temperature of the polymer obtained from a radical polymerization did not depend on the molecular weight. We presumed that the decomposition of the polymer obtained with CpTi(OPh)3/MAO catalyst initiated at the chain end.  相似文献   

9.
Heterogeneous metallocene catalysts were prepared by incipient wetness impregnation of AlSBA‐15 (Si/Al = 4.8, 15, 30, 60, and ∞) mesostructured materials with (nBuCp)2ZrCl2/MAO. For comparative purposes commercial silica and silica–alumina (Si/Al = 4.8) supports were also impregnated with the MAO/metallocene catalytic system. A combination of X‐ray powder diffraction, nitrogen adsorption–desorption isotherms at 77 K, transmission electron microscopy, ICP‐atomic emission spectroscopy, and UV–vis spectroscopic data, were used to characterize the supports and the heterogeneous catalysts. Ethylene polymerizations were carried out in a schlenk tube at 70 °C and 1.2 bar of ethylene pressure. The polyethylene obtained was characterized by GPC, DSC, and SEM. Catalysts prepared with mesostructured SBA‐15 supports exhibited better catalytic performance than those supported on amorphous silica and silica–alumina. In general, higher ethylene polymerization activity was achieved if (nBuCp)2 ZrCl2/MAO catalytic system was heterogenized using supports with lower pore size in the range of the mesopores and lower Si/Al ratio. All catalysts produced high‐density polyethylene, with high crystallinity values and fibrous morphology when SBA‐15 mesostructured materials were used as supports. POLYM. ENG SCI., 2008. © 2008 Society of Plastics Engineers  相似文献   

10.
Tandem catalysis offers a novel synthetic route to the production of linear low‐density polyethylene. This article reports the use of homogeneous tandem catalytic systems for the synthesis of ethylene/1‐octene copolymers from ethylene stock as the sole monomer. The reported catalytic systems involving a highly selective, bis(diphenylphosphino)cyclohexylamine/Cr(acac)3/methylaluminoxane (MAO) catalytic systems for the synthesis of 1‐hexene and 1‐octene, and a copolymerization metallocene catalyst, rac‐Et(Ind)2ZrCl2/MAO for the synthesis of ethylene/1‐octene copolymer. Analysis by means of DSC, GPC, and 13C‐NMR suggests that copolymers of 1‐hexene and ethylene and copolymers of 1‐octene and ethylene are produced with significant selectivity towards 1‐hexene and 1‐octene as comonomers incorporated into the polymer backbone respectively. We have demonstrated that, by the simple manipulation of the catalyst molar ratio and polymerization conditions, a series of branched polyethylenes with melting temperatures of 101.1–134.1°C and density of 0.922–0.950 g cm?3 can be efficiently produced. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

11.
A nanosized silica particle was used as the support to prepare an Et[Ind]2ZrCl2/MAO catalyst for propylene polymerization of polypropylene. The catalyst and the polymer produced were characterized with nitrogen adsorption, ICP, DSC, SEM, TEM, XRD, solution viscometer, 13C NMR and optical microscopy. The effects of polymerization temperature and [Al]/[Zr] ratio on catalyst activity and polymer melting point were investigated. Under identical reaction conditions, nanosized catalyst exhibited better polymerization activity than the microsized catalyst (e.g., the former had 64% higher activity than the latter at the optimum polymerization temperature (50°C) and [Al]/[Zr] = 570). DSC results indicated that polymer melting point increased with the increase of [Al]/[Zr] ratio and with the decrease of polymerization temperature. XRD results showed that the percentage of γ crystals increased with decreasing [Al]/[Zr] ratio. Electron microscopic results showed that the polymer particle size increased with increasing polymerization temperature. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 2573–2580, 2006  相似文献   

12.
1‐Pentene was polymerized with the syndiospecific catalyst system i‐PrC(Cp)(9‐fluorenyl)ZrCl2/MAO. The molar mass of the resulting polymers depends strongly on the reaction temperature and decreases from w = 126 000 at 0°C to w = 46 000 at 100°C, but is more or less independent of the monomer and the MAO concentration. The influence of reaction temperature and concentrations of MAO and monomer on the type of end‐groups generated during the chain termination, as well as on the type of stereoerror, was investigated. The degree of tacticity was dependent on the polymerization temperature with [rrrr] > 0.99 at 0°C and [rrrr] = 0.75 at 100°C.  相似文献   

13.
Two asymmetric alkylidene‐bridged dinuclear titanocenium complexes (CpTiCl2)25‐η5‐C9H6(CH2)nC5H4), 1 (n = 3) and 2 (n = 4) have been prepared by treating two equivalents of CpTiCl3 with the corresponding dilithium salts of the ligands C9H7(CH2)nC5H5 (n = 3, 4). Additionally, Ti(η55n‐BuC5H4C5H5)Cl2 (3) and Ti(η55n‐BuC9H6C5H5)Cl2 (4) were synthesized as corresponding mononuclear complexes. All complexes were characterized by 1H, 13C NMR, and IR spectroscopy. Homogenous ethylene polymerization catalyzation using those complexes has been conducted in the presence of methylaluminoxane (MAO). The influences of reaction parameters, such as [MAO]/[Cat] molar ratio, catalyst concentration, ethylene pressure, temperature, and time have been studied in detail. The results showed that the catalytic activities of both dinuclear titanocenes were higher than those of the corresponding mononuclear titanocenes. Although the two dinuclear complexes were different in only one [CH2] unit, the catalytic activity of 2 was about 50% higher than that of 1; however, the molecular weight of polyethylene (PE) obtained by 2 was lower than that obtained from 1. The molecular weight distribution of PE produced by these dinuclear complexes reached 6.9 and 7.3, respectively. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3317–3323, 2006  相似文献   

14.
A nano-sized silica supported Cp2ZrCl2/MAO catalyst was used to catalyze the copolymerization of ethylene/1-hexene and ethylene/1-octene to produce linear low-density polyethylene (LLDPE) in a batch reactor. Under identical reaction conditions, the nano-sized catalyst exhibited significantly higher polymerization activity, and produced copolymer with greater molecular weight and smaller polydispersity index than a corresponding micro-sized catalyst, which was ascribed to the much lower internal diffusion resistance of the nano-sized catalyst. Copolymer density decreased with the increase of polymerization temperature, probably due to the decrease of reactivity ratio r 1 and ethylene solubility with increasing temperature. Polymerization activity of the nano-sized catalyst increased rapidly with increasing comonomer concentration. Ethylene/1-octene exhibited higher polymerization activity and had a stronger comonomer effect than ethylene/1-hexene.  相似文献   

15.
Here, we revealed the effect of particle size of the nanoscale SiO2 on catalytic and characteristic properties of LLDPE/nano-SiO2 composites synthesized via the in situ polymerization with a zirconocene/MAO catalyst. In the experiment, SiO2 (10 and 15 nm) was first impregnated with MAO. Then, copolymerization of ethylene/1-hexene was performed in the presence of nano-SiO2/MAO to produce LLDPE/nano-SiO2 composites. It was found that the larger particle exhibited higher polymerization activity due to fewer interactions between SiO2 and MAO. The larger particle also rendered higher insertion of 1-hexene leading to decreased melting temperature (Tm). There was no significant change in the LLDPE molecular structure by means of 13C NMR.  相似文献   

16.
《Catalysis communications》2007,8(8):1209-1213
Nano-sized and micro-sized silica particles were used to support Cp2ZrCl2/MAO catalyst for ethylene polymerization. Nano-sized catalyst exhibited much better ethylene polymerization activity than micro-sized catalyst. At the optimum temperature of 60 °C, nano-sized catalyst’s activity was 4.35 times the micro-sized catalyst’s activity, which was attributed to the large specific external surface area, the absence of internal diffusion resistance, and the better active site dispersion for the nano-sized catalyst. Polymers produced were characterized with SEM, XRD, DSC, and densimeter. SEM indicated that the resulting polymer morphology contained discrete tiny particles and thin long fiberous interlamellar links.  相似文献   

17.
Copolymerizations of ethylene with endo‐dicyclopentadiene (DCP) were performed by using Cp2ZrCl2 (Cp = Cyclopentadienyl), Et(Ind)2ZrCl2 (Ind = Indenyl), and Ph2C(Cp)(Flu)ZrCl2 (Flu = Fluorenyl) combined with MAO as cocatalyst. Among these three metallocenes, Et(Ind)2ZrCl2 showed the highest catalyst performance for the copolymerization. From 1H‐NMR analysis, it was found that DCP was copolymerized through enchainment of norbornene rings. The copolymer was then epoxidated by reacting with m‐chloroperbenzoic acid. 13C‐NMR spectrum of the resulting copolymer indicated the quantitative conversion of olefinic to epoxy groups. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 72: 103–108, 1999  相似文献   

18.
Propylene polymerization was carried out using an ansa‐zirconocene pyrrolidide based catalytic system of racemic ethylene‐1,2‐bis(1‐indenyl)zirconium dipyrrolidide [rac‐(EBI)Zr(NC4H8)2 or (rac‐1)] and methylaluminoxane (MAO) or a noncoordinating anion. In situ generation of cationic alkylzirconium species was also investigated by NMR‐scale reactions of rac‐1 and MAO, and rac‐1, AlMe3, and [Ph3C] [B(C6F5)4]. In the NMR‐scale reaction using CD2Cl2 as a solvent, a small amount of MAO ([Al]/[Zr] = 30) was enough to completely activate rac‐1 to give cationic methylzirconium cations that can polymerize propylene. The resulting isotactic polypropylene (iPP) isolated in this reaction showed a meso pentad value of 91.3%. In a similar NMR‐scale reaction rac‐1 was stoichiometrically methylated by AlMe3 to give rac‐(EBI)ZrMe2, and the introduction of [Ph3C] [B(C6F5)4] into the reaction mixture containing rac‐(EBI)ZrMe2 led to in situ generation of cationic [rac‐(EBI)Zr(μ‐Me)2AlMe2]+ species that can polymerize propylene to give iPP showing a meso pentad value of 94.7%. The catalyst system rac‐1/MAO exhibited an increase of activity as the [Al]/[Zr] ratio increased within an experimental range ([Al]/[Zr] = 930–6511). The meso pentad values of the resulting iPPs were in the range of 83.2–87.5%. The catalytic activity showed a maximum (R p = 6.66 × 106 g PP/mol Zr h atm) when [Zr] was 84.9 × 10−6 mol/L in the propylene polymerization according to the concentration of catalyst. MAO‐free polymerization of propylene was performed by a rac‐1/AlR3/noncoordinating anion catalytic system. The efficiency of AlR3 was decreased in the order of AlMe3 (R p = 13.0 × 106 g PP/mol Zr h atm) > Al(i‐Bu)3 (8.9 × 106) > AlPr3 (8.8 × 106) > Al(i‐Bu)2H (8.4 × 106) > AlEt3 (8.4 × 106). The performance of the noncoordinating anion as a cocatalyst was on the order of [HNMePh2][B(C6F5)4] (R p = 13.0 × 106 g PP/mol Zr h atm) > [HNMe2Ph][B(C6F5)4] (10.8 × 106) > [Ph3C][B(C6F5)4] (8.4 × 106) > [HNEt2Ph][B(C6F5)4] (7.8 × 106). The properties of iPP were characterized by 13C‐NMR, FTIR, DSC, GPC, and viscometry. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 875–885, 1999  相似文献   

19.
In slurry and gas phase catalytic ethylene polymerization processes, aluminum alkyl (AlR3) compounds are usually present inside the reactor and their role either as co‐catalyst or scavenger is of considerable importance. Silica supported metallocene/methyl aluminoxane (MAO) catalysts show specific interactions with AlR3 compounds. Therefore, this study shows an attempt to analyze and compare the effect of concentration as well as type of commonly used AlR3 on slurry phase ethylene homopolymerization kinetics of silica supported (n‐BuCp)2ZrCl2/MAO catalyst. The obtained results indicate that the lower the concentration of smaller AlR3 compounds, the higher the instantaneous catalytic activity. Concerning the polymer particle size distributions, a rise in fines generation has been observed with increasing AlR3 content inside the reactor. Finally, it has been shown that the addition of 2,6‐di‐tert‐butyl‐4‐methylphenol (a substituted phenol) into the reactor containing AlR3 reduces the influence of AlR3 compounds on the reaction kinetics of silica supported metallocene/MAO catalysts. Polyethylene properties remain similar in all the studied scenarios. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 45670.  相似文献   

20.
Summary The comparison of the copolymers obtained with the Cp2ZrCl2/MAO and Cp2HfCl2/MAO catalyst systems showed that the catalyst having hafnocene was much more reactive towards 1-octadecene than zirconocene. The comonomer concentration had to be three times higher in the zirconocene copolymerization than in the hafnocene copolymerization when the level of 6 mol-% was reached. Although the hafnocene catalyst was more reactive towards 1-octadecene, the molecular weights were higher than in the copolymers obtained with the zirconocene catalyst.The total activity of the zirconocene was 10 times higher than with the hafnocene catalyst. With the zirconocene catalyst the activity towards ethylene was constantly increasing by increasing the comonomer concentration but stayed nearly constant with the hafnocene catalyst. It seemed that there is no rate enhancement effect upon comonomer addition with the hafnocene catalyst.  相似文献   

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